John Deere HPX 4X4 Diesel GATOR Utility Vehicles Operator Manual OMM165102

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Machine Use
1.4 Special Messages
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Pictorial Safety Signs
5.2 WARNING M120055
5.3 WARNING M151630
5.4 WARNING GX21121
5.5 Warning M160590
5.6 WARNING M159667
5.7 WARNING M161570
5.8 WARNING M161511
5.9 WARNING M133159
5.10 Prevent Equipment Fires
5.11 CAUTION M120057
5.12 CAUTION M160919
5.13 CAUTION M161018
5.14 CAUTION M160658
5.15 CE Certification Label
6 Safety
6.1 Operating Safely
6.2 Parking Safely
6.3 Protect Children and Prevent Accidents
6.4 Avoid Excessive Speeds
6.5 Avoid Tipping
6.6 Use Seat Belt Properly
6.7 Keep Occupant Protective System (OPS) Installed Properly
6.8 Keep Riders Off Vehicle
6.9 Using Front Attachments
6.10 Transport Loads Safely
6.11 Towing Loads Safely With Utility Vehicle
6.12 Before Driving
6.13 Driving On Rough Terrain
6.14 Climbing Or Descending A Hill
6.15 Driving Across Slopes
6.16 Riding Through Water
6.17 Checking Wheel Hardware
6.18 Wear Appropriate Clothing
6.19 Practice Safe Maintenance
6.20 Prevent Fires
6.21 Do Not Modify Machine
6.22 Tire Safety
6.23 Handling Fuel Safely
6.24 Handling Waste Product and Chemicals
7 Machine Cleanout
7.1 Prevent Fires
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Hand Holds
9.4 Adjusting Operator’s Seat
9.5 Adjusting Passenger Seat
9.6 Using Seat Belt
9.7 Testing Safety Systems
9.8 Testing the Safety Start System
9.9 Using Park Brake
9.10 Using Ignition Key Switch
9.11 Using Headlights
9.12 Using Instrument Display
9.13 Using Accessory Outlet
9.14 Using Turn Signal Switch (If equipped)
9.15 Using Hazard Lights (If equipped)
9.16 Using Storage Tray
9.17 Starting the Engine
9.18 Stopping Engine
9.19 Emergency Stopping
9.20 Using Travel Controls
9.21 Using Traction Assist
9.22 Using Four Wheel Drive
9.23 Using the Cargo Box
9.24 Determining Vehicle Load Capacity
9.25 Loading the Cargo Box
9.26 Emptying Cargo Box
9.27 Towing Loads
9.28 Using Correct Tires and Inflation
9.29 Tire Chains
9.30 Transporting Vehicle
10 Replacement Parts
10.1 Service Literature
10.2 Parts
10.3 Part Numbers
11 Service Intervals
11.1 Servicing Your Machine
11.2 Break In
11.3 Every 50 Hours
11.4 Every 100 Hours or Annually (whichever comes first)
11.5 Every 200 Hours or Annually (whichever comes first)
11.6 Every 400 Hours or 24 Months (whichever comes first)
11.7 Every 800 Hours or 24 Months (whichever comes first)
11.8 Every 1000 Hours
12 Service Lubrication
12.1 Grease
12.2 Lubricating Drive Line
13 Service Engine
13.1 Avoid Fumes
13.2 Engine Oil
13.3 Checking Engine Oil Level
13.4 Changing Engine Oil and Filter
13.5 Cleaning Dust Unloading Valve
13.6 Checking Air Restriction Indicator
13.7 Servicing Air Cleaner Element
13.8 Checking Air Intake, Hoses and Clamps
13.9 Servicing Sediment Bowl
13.10 Bleeding Fuel System
13.11 Servicing Fuel Injection Pump
13.12 Servicing Fuel Injection Nozzles
13.13 Cleaning Engine Compartment
13.14 Cleaning Grille
13.15 Cleaning Radiator Cooling Fins
13.16 Checking Coolant Level
13.17 Service Cooling System Safely
13.18 Servicing Cooling System
13.19 Recommended Engine Coolant
13.20 Checking Radiator Hoses and Clamps
13.21 Checking Spark Arrestor
14 Service Transmission
14.1 Transaxle Oil
14.2 4WD Front Differential Oil
14.3 Checking 4WD Front Differential Oil Level
14.4 Changing 4WD Front Differential Oil
14.5 Checking Transaxle Oil Level
14.6 Changing Transaxle Oil
14.7 Checking Drive Belt
14.8 Replacing Drive Belt
14.9 Checking Secondary Driven Clutch Buttons
14.10 Cleaning Primary Drive Clutch
15 Service Steering & Brakes
15.1 Brake Fluid
15.2 Checking Brake Fluid Level
15.3 Adjusting Park Brake
16 Service Electrical
16.1 Service the Battery Safely
16.2 Checking the Battery (Sealed Batteries)
16.3 Removing and Installing Battery
16.4 Cleaning Battery and Terminals
16.5 Using Booster Battery
16.6 Replacing Headlight Bulb
16.7 Replacing Instrument Panel Bulbs
16.8 Servicing the Alternator Belt
16.9 Checking and Replacing Fuses
17 Service Miscellaneous
17.1 Using Proper Fuel (Diesel)
17.2 Filling Fuel Tank
17.3 Removing and Installing Wheel Assembly
17.4 Removing and Installing Seats
17.5 Opening and Closing Hood
17.6 Removing and Installing Storage Tray
17.7 Inspecting Seat Belt
17.8 Cleaning Plastic Surfaces
17.9 Cleaning and Repairing Metal Surfaces
18 Troubleshooting
18.1 Using Troubleshooting Chart
18.2 Engine
18.3 Electrical
18.4 Brakes
19 Storage
19.1 Storing Safety
19.2 Preparing Machine for Storage
19.3 Preparing Fuel and Engine For Storage
19.4 Removing Machine From Storage
20 Assembly
20.1 Prepare Vehicle For Assembly
20.2 Install Wheels
20.3 Checking Tire Pressure
20.4 Install Steering Wheel
20.5 Check Battery Voltage
20.6 Connect Battery
20.7 Install Seats
20.8 Install Spark Arrestor
20.9 Install Cargo Box with Power Lift Kit
20.10 Install Cargo Box with Prop Rod
20.11 Install Load Guard
20.12 Remove Protective Film
20.13 Clean and Polish Plastic Hood and Fenders
20.14 Check Fluid Levels
20.15 Check Machine Safety System
21 Specifications
21.1 Engine Specifications
21.2 Drive Train
21.3 Electrical System
21.4 Fuel System
21.5 Fluid Capacities
21.6 Steering and Brakes
21.7 Tires
21.8 Travel Speeds
21.9 Dimensions
21.10 Weights and Capacities
21.11 Recommended Lubricants
21.12 Fast Idle Engine Speed
21.13 Sound Measurements
21.14 Vibration Measurements – Declared vibration emission value in accordance with EN 12096.
22 Declaration of Conformity
22.1 EC Declaration of Conformity
23 Index
24 Notes
25 Notes
26 Notes
27 Service Statement
27.1 John Deere Parts
27.2 The Right Tools
27.3 Well-Trained Technicians
27.4 Prompt Service
28 Service Record
28.1 Record Service Dates