John Deere HPX 4X4 Gas Gator Utility Vehicles Operator Manual OMM171335

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels
4.1 Safety Label Location
4.2 Understanding The Machine Safety Labels
4.3 Occupant Protective Structure Safety and Certification Label
4.4 CAUTION
4.5 WARNING
4.6 CAUTION
4.7 WARNING
4.8 WARNING
4.9 WARNING
4.10 DANGER
4.11 WARNING
4.12 CAUTION
4.13 Canadian Electromagnetic Compatibility (EMC) Compliance
5 Safety
5.1 Supervisor Safety Responsibilities
5.2 Operator Training Required
5.3 Operating Safely
5.4 Using a Spark Arrestor
5.5 Parking Safely
5.6 Protect Children/Small Adults and Prevent Accidents
5.7 Avoid Excessive Speeds
5.8 Avoid Tipping
5.9 Use Seat Belt Properly
5.10 Keep Occupant Protective System (OPS) Installed Properly
5.11 Keep Riders Off Vehicle
5.12 Before Driving
5.13 Transport Loads Safely
5.14 Using Front Attachments
5.15 Towing Loads Safely With Utility Vehicle
5.16 Driving On Rough Terrain
5.17 Climbing Or Descending A Hill
5.18 Driving Across Slopes
5.19 Riding Through Water
5.20 Checking Wheel Hardware
5.21 Wear Appropriate Clothing
5.22 Practice Safe Maintenance
5.23 Prevent Fires
5.24 Do Not Modify Machine
5.25 Tire Safety
5.26 Handling Fuel Safely
5.27 Handling Waste Product and Chemicals
6 Machine Cleanout
6.1 Prevent Fires
7 Operating Controls
7.1 Operator Station Controls
8 Operating
8.1 Daily Operating Checklist
8.2 Avoid Damage to Plastic and Painted Surfaces
8.3 Using Doors or Nets
8.4 Using Hand Holds
8.5 Adjusting Operator’s Seat
8.6 Adjusting Passenger Seat
8.7 Using Seat Belt
8.8 Testing Safety Systems
8.9 Testing the Safety Start System
8.10 Using Park Brake
8.11 Using Ignition Key Switch
8.12 Using Headlights
8.13 Using Instrument Display
8.14 Using Accessory Outlet
8.15 Using Turn Signal Switch (If equipped)
8.16 Using Hazard Lights (If equipped)
8.17 Using Storage Tray
8.18 Starting the Engine
8.19 Stopping Engine
8.20 Emergency Stopping
8.21 Using Travel Controls
8.22 Using Traction Assist
8.23 Using Four Wheel Drive
8.24 Using the Cargo Box
8.25 Determining Vehicle Load Capacity
8.26 Loading the Cargo Box
8.27 Emptying Cargo Box
8.28 Towing Loads
8.29 Using Correct Tires and Inflation
8.30 Tire Chains
8.31 Transporting Vehicle
9 Optional Attachments & Kits
9.1 Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
9.2 Using Quick Clamps
9.3 Light Kits
9.4 Backup Alarm
9.5 Cab Heater
9.6 Occupant Protective Structure (OPS) Rear Screen
9.7 Front Receiver Hitch
9.8 Using a Trailer
10 Replacement Parts
10.1 Service Literature
10.2 Parts
10.3 Part Numbers
11 Service Intervals
11.1 Servicing Your Machine
11.2 Break In
11.3 Every 50 Hours
11.4 Every 100 Hours or Annually (whichever comes first)
11.5 Every 200 Hours
11.6 Every 200 Hours or Annually (whichever comes first)
11.7 Every 400 Hours or 24 Months (whichever comes first)
11.8 Every 800 Hours or 24 Months (whichever comes first)
12 Service Lubrication
12.1 Grease
12.2 Lubricating Drive Line
13 Service Engine
13.1 Engine Warranty Maintenance Statement
13.2 Avoid Fumes
13.3 Engine Oil
13.4 Checking Engine Oil Level
13.5 Changing Engine Oil and Filter
13.6 Cleaning Dust Unloading Valve
13.7 Servicing Air Cleaner Element
13.8 Checking Air Intake, Hoses and Clamps
13.9 Checking Spark Plug
13.10 Replacing Fuel Filter
13.11 Adjusting Carburetor
13.12 Cleaning Engine Compartment
13.13 Cleaning Grille
13.14 Cleaning Radiator Cooling Fins
13.15 Checking Coolant Level
13.16 Service Cooling System Safely
13.17 Servicing Cooling System
13.18 Recommended Engine Coolant
13.19 Checking Radiator Hoses and Clamps
13.20 Checking Spark Arrestor
14 Service Transmission
14.1 Transaxle Oil
14.2 4WD Front Differential Oil
14.3 Checking 4WD Front Differential Oil Level
14.4 Changing 4WD Front Differential Oil
14.5 Checking Transaxle Oil Level
14.6 Changing Transaxle Oil
14.7 Checking Drive Belt
14.8 Replacing Drive Belt
14.9 Checking Secondary Driven Clutch Buttons
14.10 Cleaning Primary Drive Clutch
15 Service Steering & Brakes
15.1 Brake Fluid
15.2 Checking Brake Fluid Level
15.3 Adjusting Park Brake
16 Service Electrical
16.1 Service the Battery Safely
16.2 Checking the Battery (Sealed Batteries)
16.3 Removing and Installing Battery
16.4 Cleaning Battery and Terminals
16.5 Using Booster Battery
16.6 Replacing Headlight Bulb
16.7 Replacing Instrument Panel Bulbs
16.8 Checking and Replacing Fuses
17 Service Miscellaneous
17.1 Using Proper Fuel
17.2 Filling Fuel Tank
17.3 Removing and Installing Wheel Assembly
17.4 Removing and Installing Seats
17.5 Opening and Closing Hood
17.6 Removing and Installing Storage Tray
17.7 Inspecting Seat Belt
17.8 Cleaning Plastic Surfaces
17.9 Cleaning and Repairing Metal Surfaces
18 Troubleshooting
18.1 Using Troubleshooting Chart
18.2 Engine
18.3 Electrical
18.4 Brakes
19 Storage
19.1 Storing Safety
19.2 Preparing Machine for Storage
19.3 Preparing Fuel and Engine For Storage
19.4 Removing Machine From Storage
20 Specifications
20.1 Engine Specifications
20.2 Drive Train
20.3 Electrical System
20.4 Fuel System
20.5 Fluid Capacities
20.6 Steering and Brakes
20.7 Tires
20.8 Travel Speeds
20.9 Dimensions
20.10 Weights and Capacities
20.11 Recommended Lubricants
21 Warranty
21.1 Product Warranty
21.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Gas Engines for Use in Vehicles Operated at Speeds of 25 MPH or More)
21.3 Tire Warranty
21.4 Limited Battery Warranty For Factory Installed Batteries
22 John Deere Quality Statement
22.1 John Deere Quality
23 Service Records
23.1 Record Service Dates
24 Index