Table of Content:
1 Introduction
1.1 Foreword
1.2 Company Info
1.3 Trademarks
2 Corn Header Safety Features
2.1 Corn Header Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Replace Safety Signs
3.5 Operator Ability
3.6 Ballasting for Safe Ground Contact
3.7 Parking and Leaving the Machine
3.8 Prepare for Emergencies
3.9 Wear Protective Clothing
3.10 Stay Clear of Harvesting Units
3.11 Use Safety Lights and Devices
3.12 Transport Combine with Front-End Equipment Attached Safely
3.13 Comply with Road Traffic Regulations
3.14 Road Transport Disconnect Switch
3.15 Practice Safe Maintenance
3.16 Remove Paint Before Welding or Heating
3.17 Avoid Heating Near Pressurized Fluid Lines
3.18 Avoid Entanglement
3.19 Avoid Contact With Moving Parts
3.20 Stay Clear of Rotating Drivelines
3.21 Guards and Shields
3.22 Avoid High-Pressure Fluids
3.23 Service Machines Safely
3.24 Service Drive Belts Safely
3.25 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
3.26 Support Machine Properly
3.27 Store Attachments Safely
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Replace Safety Signs
4.3 Recognize Safety Information
4.4 Operator?s Manual
4.5 Rotating Driveline
4.6 Cleanout Doors
4.7 Header Entanglement
5 Coupling and Decoupling
5.1 Attaching and Detaching Corn Header to Forage Harvester or Corn Husker
5.2 Attach Header to Feeder House?Individual Hoses
5.3 Detach Header from Feeder house?Multicoupler
5.4 Detach Header from Feeder House?Individual Hoses
5.5 Single Point Lock?Adjusting
5.6 Adjusting Lower Feeder House End Cable
5.7 Feeder House Lock Pins (Cleansing)
5.8 Location of Locking Cable Shear Bolt
5.9 Attach Header to Feeder House?Multicoupler
5.10 Feeder House Manual Unlatching
6 Transport
6.1 Transporting Corn Header on a Trailer (If Equipped)
7 Header Operation
7.1 General Information
7.2 Starting in the Field
7.3 Adjust Corn Header Properly
7.4 Drive and Operate Carefully
7.5 Engaging/Disengaging Corn Header
7.6 Corn Header Drive Speeds
7.7 Combines With Fixed-Speed Feeder House
7.8 Harvesting Popcorn
7.9 Combines with Variable Speed Feeder House
7.10 Headers Compatible with AutoTrac? RowSense?
7.11 Combines with Variable Speed Feeder House Drive Belt
7.12 Harvesting Corn with Weakened or Broken Stalks
7.13 Gatherers
7.14 Removing Point and Inner Divider Shield
7.15 Loosening ACTIVE HEADER CONTROL Ground Speed Sensors (If Equippedl)
7.16 AutoTrac? RowSense? (If Equipped)
7.17 Row Units
7.18 Raising and Inclining Points and End Fenders
7.19 Ear Savers
7.20 Stalk Rolls
7.21 Hydraulically Adjusted Deck Plates
7.22 Auger
8 Calibration and Programming
8.1 When to Calibrate
8.2 Calibration Error Codes
9 Adjustments
9.1 Adjusting and Leveling Divider Points
9.2 Adjusting Rasp Plates
9.3 Adjusting Gatherer Chain Tension
9.4 Adjusting Gatherer Chain Lugs
9.5 Adjusting Deck Plates
9.6 Adjusting Row Unit Drive Chain
9.7 Spacing between Rows
9.8 Adjusting Row Spacing
9.9 Adjusting Row Unit Drive Sprockets (Only for Fixed Speed Drive)
9.10 Adjusting Auger
9.11 12-Row Auger Adjustment
9.12 Coupling the Chain
9.13 Adjusting the Auger Drive Chain
9.14 Check Ballasting: 1175, 1450, 1470, 1550 and 1570 Combines
9.15 Check Ballasting: 9570 STS, 9650 STS and 9750 STS Combines
9.16 Check Ballasting: S550, S660, S670, and S680 Combines
9.17 Ballast Tires
10 Lubricating
10.1 Corn Head Grease
10.2 Grease
10.3 Gear Oil
11 Lubrication and Service
11.1 Lubrication Symbols
11.2 Auger Floor Clean Out Door
11.3 Annually or Every 200 Hours of Operation
11.4 Checking Row Unit Gear Case Oil?Every 200 Hours of Operation
11.5 Lubricate Row Unit Clutches?Every 200 Hours of Operation
11.6 Every 1000 Hours of Operation
12 Troubleshooting
12.1 Troubleshooting
12.2 ACTIVE HEADER CONTROL (AHC)
13 Servicing
13.1 Remove and Install Stalk Rolls
13.2 Hydraulic Cylinder Safety Stop
13.3 Removing/Installing Oil and Oil Pan
13.4 Remove and Install Gatherer Chain
13.5 Reversing Gatherer Chains and Sprockets for Additional Usage
13.6 Wear Strips
14 Storage
14.1 End of Season Service
14.2 Beginning of Season Service
15 Specifications
15.1 Specification
15.2 Dimensions for Storage and Transport
15.3 Serial Number
15.4 Identification
16 Index
17 John Deere Service Literature Available
17.1 Technical Information
18 John Deere Service – Keeps You on the Job
18.1 John Deere Parts
18.2 The Right Tools
18.3 Well-Trained Technicians
18.4 Prompt Service
