John Deere CP770 Cotton Picker Operator Manual OMKK99232

Table of Content:

1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Trademarks
1.4 Download Instructions
1.5 Emissions Performance and Tampering
1.6 Notifications to User
1.7 FCC Notifications to User
1.8 Symbol Definitions
2 Safety Features
2.1 Cotton Picker Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Bilingual Safety Signs Kit
3.5 Replace Safety Signs
3.6 Prepare for Emergencies
3.7 Wear Protective Clothing
3.8 Protect Against Noise
3.9 Use Handholds and Steps
3.10 Keep Riders and Children off Machine
3.11 Parking and Leaving the Machine
3.12 Operator Ability
3.13 Instructional Seat
3.14 Use Seat Belts
3.15 Operate Safely
3.16 Transport Safely
3.17 Use Safety Lights and Devices
3.18 Avoid Electrical Power Lines
3.19 Avoid Backover Accidents
3.20 Avoid Tip-Overs
3.21 Emergency Exit (Right-Hand Cab Window)
3.22 Fire Prevention
3.23 In the Case of Fire
3.24 Fire Extinguishers
3.25 Water-Type Fire Extinguisher Location
3.26 Water-Type Fire Extinguisher?Charging
3.27 Dry Chemical Fire Extinguisher Location
3.28 Auxiliary Water System
3.29 Practice Safe Service and Maintenance
3.30 Operate Module Builder Gate and Handler Cylinder Locks
3.31 Avoid Contact with Moving Parts
3.32 Avoid Entanglement
3.33 Stay Clear of Rotating Drivelines
3.34 Prevent Machine Runaway
3.35 Do Not Open High-Pressure Fuel System
3.36 Install All Guards
3.37 Support Machine Properly
3.38 Use Proper Lifting Equipment
3.39 Avoid Static Electricity Risk When Refueling
3.40 Handle Fuel Safely?Avoid Fires
3.41 Handle Starting Fluid Safely
3.42 Handle Chemical Products Safely
3.43 Refilling Diesel Exhaust Fluid (DEF) Tank
3.44 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
3.45 Carbon Dioxide Emissions (CO?)
3.46 Avoid Hot Exhaust
3.47 Handling Batteries Safely
3.48 Work In Ventilated Area
3.49 Clean Exhaust Filter Safely
3.50 Remove Paint Before Welding or Heating
3.51 Welding Near Electronic Control Units
3.52 Avoid Heating Near Pressurized Fluid Lines
3.53 Avoid High-Pressure Fluids
3.54 Service Accumulator Systems Safely
3.55 Protect Against High Pressure Spray
3.56 Service Drive Belts Safely
3.57 Service Cooling System Safely
3.58 Service Tires Safely
3.59 Tightening Wheel Retaining Bolts/Nuts
3.60 Handle Electronic Components and Brackets Safely
3.61 Avoid Exposure to High Radio Frequency Fields
3.62 Use Proper Tools
3.63 Using Compressed Air For Cleaning
3.64 Heated and Ventilated Operator?s Seat
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Avoid Electrical Power Lines Label
4.3 Use Seat Belts Label
4.4 Use Park Brake Label
4.5 Bypass Start Label
4.6 In Case of Fire Label
4.7 Do Not Ride Label
4.8 Emergency Exit Labels
4.9 Prevent Fire Labels
4.10 Dual Wheel Label
4.11 Fan Shield Label
4.12 Hot Exhaust Label
4.13 Rotating Driveline Label
4.14 Keep Shields in Place Label
4.15 Hydraulic Accumulator Safety Label
4.16 Row Unit Entanglement Labels
4.17 Hydraulic Cylinder Safety Stop Label
4.18 Pressurized Cooling System Label
4.19 Wrap Feed Label
4.20 Roll Crush Label
4.21 Wrap Rolls Label
4.22 Entanglement Danger Label
4.23 Do Not Stand Label
4.24 Do Not Step Label
4.25 Avoid Crushing Injury
4.26 Entanglement Danger Label
4.27 Handler Lock Label
4.28 Gate Lock Label
4.29 Crush Hazard Label
5 CommandCenter? Display Information
5.1 Generation 4 Display
6 CommandCenter? Display Applications
6.1 CommandCenter? Display Applications
6.2 Onscreen Help Navigation
6.3 Alerts and Messages
7 Cotton Harvester Overview
7.1 Cotton Harvester Overview
7.2 Front Console
7.3 Key Switch
7.4 Adjusting Steering Wheel
7.5 Operate Turn Signals, Horn, and High/Low-Beam
7.6 Operate Windshield Wiper
7.7 Corner Post Display
7.8 CommandARM Console and Display
7.9 Harvesting Controls
7.10 Header Height Offset Dial
7.11 Row Guidance Offset Adjustment Dial
7.12 Fan Switch
7.13 Units Switch
7.14 Unit Height Sensitivity
7.15 Height Adjust Button
7.16 Solution Pressure Set Point
7.17 Tether Mode
7.18 Lube Mode
7.19 Engine and Ground Drive
7.20 Transmission Range
7.21 Anti-Slip Regulation (ASR)
7.22 Differential Lock
7.23 Park Brake
7.24 Radio
7.25 Seek
7.26 Phone
7.27 Push-To-Talk
7.28 HVAC
7.29 Lights
7.30 Console and Display
7.31 Multi-Function Lever
7.32 Handler Raise/Lower Switch
7.33 Auto Round Module Builder (RMB) Switch
7.34 Manual Round Module Builder (RMB) Button
7.35 AutoTrac? Resume Button
7.36 Manual Wrap Button
7.37 Accumulator Unload Button
7.38 Moistener Flush
7.39 Row Units Raise and Lower Switch
7.40 Navigation Bar
7.41 Right-Hand Cab Items
7.42 Left-Hand Cab Items
7.43 Overhead Controls
7.44 Seat Controls
7.45 ComfortCommand Operator?s Seat (Standard Seat)
7.46 ComfortCommand Operator?s Seat (Premium Cloth Seat)
7.47 ComfortCommand Operator?s Seat (Ultimate Leather Seat)
7.48 Seat Belts
7.49 Instructional Seat
8 Calibrations Application
8.1 Access Calibrations and Procedures
8.2 Calibrations and Procedures Overview
8.3 Gate and Handler
8.4 Gate and Handler Calibration Procedure
8.5 Moisture Sensor
8.6 Moisture Sensor Calibration Procedure
8.7 Round Module Builder Motors
8.8 Round Module Builder Motors Calibration Procedure
8.9 Round Module Builder Rockshaft
8.10 Round Module Builder Rockshaft Calibration Procedure
8.11 Round Module Weighing
8.12 Round Module Weighing Calibration Procedure
8.13 Yield Calibration
8.14 Yield Calibration Procedure
8.15 ActiveYield / Manual Yield Calibrations
8.16 Yield Calibration | Information & Settings
8.17 Yield Calibration | Status Indicators (Manual)
8.18 Yield Calibration | Status Indicators (ActiveYield)
8.19 Yield Monitor Row Compensation
8.20 Yield Monitor Row Compensation Calibration Procedure
8.21 Unit Drive
8.22 Unit Drive Calibration Procedure
8.23 Header
8.24 Header Calibration Procedure
8.25 Steer Angle
8.26 Steer Angle Calibration Procedure
8.27 Transmission Multi-Function Lever
8.28 Transmission Multi-Function Lever Calibration Procedure
8.29 Transmission Solenoid
8.30 Transmission Solenoid Calibration Procedure
8.31 Transmission Pump
8.32 Transmission Pump Calibration Procedure
8.33 Transmission Front Motor
8.34 Transmission Front Motor Calibration Procedure
8.35 Transmission System
8.36 Transmission System Calibration Procedure
9 Engine Application
9.1 Access Engine
9.2 Engine
9.3 Power
9.4 Exhaust Filter System Overview
9.5 Disable AUTO Exhaust Filter Cleaning
9.6 AUTO Exhaust Filter Cleaning
9.7 Engine Cool Down in Progress
9.8 Information & Settings | Engine
9.9 Parked Filter Cleaning
9.10 Cooling Fan Reversal
10 Harvest Identification, Cotton Pro? Application
10.1 Access Harvest Identification, Cotton Pro?
10.2 Harvest Identification, Cotton Pro
10.3 Advanced Settings
10.4 Enter Custom Note
10.5 Missing Serial Number
10.6 Select Module Note
10.7 Input Serial Number
11 Header Application
11.1 Access Header
11.2 Header Main Page
11.3 Advanced Settings
11.4 Row Unit Notification Enable/Disable
11.5 Moistener System
11.6 Advanced Settings | Initial Height Sensitivity
11.7 Initial Height Sensitivity
11.8 Duration
12 HVAC Application
12.1 Access HVAC
12.2 Heating, Ventilation, and Air Conditioning (HVAC) Main Page
12.3 Set Temperature
12.4 Air Flow Mode
12.5 Fan Speed
12.6 Air Conditioning (A/C)
13 Module Builder Application
13.1 Access Module Builder
13.2 Module Builder Main Page
13.3 Module Size
13.4 Wrap Portions
13.5 Compact While Filling
13.6 Handler Auto Position
14 Transmission Application
14.1 Access Transmission
14.2 Transmission Main Page
14.3 Max Speed 1 and 2
14.4 Advanced Settings
14.5 Limp Home Mode
14.6 Tow Mode
15 Controls Setup Application
15.1 Access Controls Setup
15.2 Controls Setup Main Page
15.3 Multi-Function Lever Controls Setup
15.4 Multi-Function Lever
15.5 CommandARM? Controls Setup
15.6 CommandARM?
15.7 Create Single Position Assignments
15.8 Create Dual Position Assignments
15.9 Scroll Button
15.10 Application Assignments
15.11 Function Assignments
16 Prestarting Checks
16.1 Check Fire Extinguishers
16.2 Check Engine Oil Level
16.3 Check Engine Coolant Level
16.4 Check Lubricant Level in Grease Tank
16.5 Check Hydraulic and Hydrostatic Oil Level
16.6 Check Row Unit Gear Case Oil Level
16.7 Check Moistener System Solution Level
16.8 Avoid Static Electricity Risk When Refueling
16.9 Fill Fuel Tank
16.10 Fill Diesel Exhaust Fluid (DEF) Tank (Tier 4/Stage IV)
16.11 Inspect Tires and Check Pressures
16.12 Clean Windows, Mirrors, and Lights
17 Operating the Machine
17.1 Operate Safely
17.2 Starting Engine
17.3 Cold Weather Operation
17.4 HVAC Operation
17.5 Changing Starting Fluid Can
17.6 Warming Engine
17.7 Idling Engine
17.8 Stopping Engine
17.9 Required Machine Stop Warning
17.10 Selective Catalytic Reduction (SCR) System Overview
17.11 US EPA Qualified Emergency Use ? SCR Derate Override Option
17.12 Aftertreatment Indicators Overview
17.13 Exhaust Filter System Overview
17.14 Preparing to Drive Machine
17.15 Driving Machine
17.16 Driving Machine on Public Roads
17.17 Harvesting in Auto Mode
17.18 Unload Cotton from Machine
17.19 Stopping Machine
17.20 Parking Machine
17.21 Positioning Units for Transport
17.22 Placing Machine in Transport Configuration
17.23 Placing Machine in Harvest Configuration
17.24 Reacting to a Plugged Row Unit
17.25 Unplugging a Row Unit
17.26 Operating Row Units in Tether Mode
17.27 Towing Machine (Engine Operational)
17.28 Freeing Mired Machine
18 Operator’s Station
18.1 Radio Types (Optional)
18.2 Aftermarket Radios
18.3 Program Radio for Local Area Frequency
18.4 Radio Controls
18.5 Radio Antenna
18.6 Communications/CB Radio Wiring
18.7 Communications/CB Radio Mounting
18.8 Rear View Mirrors
18.9 Row Unit and Drum Identification
18.10 Operator Presence System
18.11 Operator Presence System Check
19 Lights and Signals
19.1 Hazard Lights
19.2 Hazard Lights
19.3 Road Lights
19.4 Field Lights
19.5 Service Lights
20 Harvest Identification, Cotton Pro
20.1 Harvest Identification, Cotton Pro Overview
20.2 Harvest Identification, Cotton Pro Setup
20.3 Export Harvest Identification, Cotton Pro Data Files
21 AutoTrac? Guidance Application
21.1 AutoTrac? Guidance
21.2 Manual Guidance
21.3 Operate Guidance Systems Safely
21.4 General Information
21.5 Guidance Settings
21.6 Turn Predictor
21.7 Tracking Tones
21.8 Working Width Change Notification
21.9 Tram Lines
21.10 Shared Signal
21.11 Guidance Track Selection
21.12 Shift Track
21.13 Shifting AB Curves
21.14 Lightbar Settings
21.15 Curve Track Settings
21.16 Circle Track Settings
21.17 Track Spacing
21.18 Steering Sensitivity
21.19 Set Guidance Track
21.20 Straight Track
21.21 Quick Line
21.22 Guide on a Straight Track
21.23 AB Curves
21.24 Guide on an AB Curve
21.25 Record a Straight Path or Navigate Around Obstacles
21.26 Adaptive Curves
21.27 Guide on an Adaptive Curve
21.28 Record a Straight Path within an Adaptive Curve
21.29 Navigate around Obstacles
21.30 Circle Track
21.31 Circle Track Edge
21.32 Guide on a Circle Track
21.33 Boundary Fill Track
21.34 Guide on a Boundary Fill Track
21.35 Swap Track (Track Set)
21.36 AutoTrac Status Pie
21.37 Enable AutoTrac
21.38 Disable AutoTrac? when Not In Use
21.39 Activate AutoTrac?
21.40 AutoTrac? Resume Button
21.41 Reactivate AutoTrac? on Next Pass
21.42 Disengage, Deactivate, and Disable System
21.43 Minimum and Maximum Speeds
21.44 AutoTrac? Deactivation Message
21.45 AutoTrac? Implement Guidance (passive)
21.46 Steering Optimization
21.47 AutoTrac? RowSense?
21.48 Troubleshooting
22 Header Height Control
22.1 Header Height Control Theory of Operation
22.2 Header Height Control Operation and Adjustment
22.3 Unit Height Sensitivity Adjustment
22.4 Header Height Control Initial Response Rate Settings
22.5 Header Height Control System Calibration
23 Engine and Drive Train
23.1 Engine Identification
23.2 Engine Accessory Belt Routing (Tier 4/Stage IV)
23.3 Replace Engine Accessory Drive Belt (Tier 4/Stage IV)
23.4 Cooling Fan Drive Belt Routing (Tier 4/Stage IV)
23.5 Replace Cooling Fan Drive Belt (Tier 4/Stage IV)
23.6 Remove and Clean Fuel Strainer
23.7 Heavy-Duty Fuel Precleaner Filter (If Equipped)
23.8 Drain Primary Fuel Filter Water Separator
23.9 Replace Primary and Secondary Fuel Filters
23.10 Remove and Replace Air Cleaner Elements
23.11 Inspecting Element
23.12 Drain and Flush Diesel Exhaust Fluid (DEF) Tank (Tier 4/Stage IV)
23.13 Diesel Particulate Filter Maintenance and Service
23.14 Exhaust Filter Ash Handling and Disposal
23.15 Exhaust Filter Disposal
23.16 Replace Diesel Exhaust Fluid (DEF) Dosing Filter (Tier 4/Stage IV)
23.17 Checking and Adding Coolant
23.18 Flushing Cooling System
23.19 Filling Cooling System
23.20 Winterizing Cooling System
23.21 Clean Radiator and Cooler Cores
23.22 Do Not Modify Fuel System
24 Wheels and Tires
24.1 Service Tires Safely
24.2 Discarded Tires
24.3 Drive Wheel Starter Stud
24.4 Checking Tires
24.5 Jacking Up Front Axle
24.6 Jacking Up Rear Axle
24.7 Adjust Mud Scrapers (If Equipped)
24.8 Check Guide Wheel Toe-In
24.9 Adjust Guide Wheel Toe-In
24.10 Drive Axle Diagrams
24.11 762 mm (30 in) Row Spacing with 50 mm (2 in) Wheel Spacer
24.12 914 mm (36 in) Row Spacing with 50 mm (2 in) Wheel Spacer
24.13 965 mm (38 in) Row Spacing with 50 mm (2 in) Wheel Spacer
24.14 965 mm (38 in) Row Spacing with 203 mm (8 in) Wheel Spacer
24.15 1016 mm (40 in) Row Spacing with 50 mm (2 in) Wheel Spacer
24.16 1016 mm (40 in) Row Spacing with 203 mm (8 in) Wheel Spacer
24.17 Change Drive Wheel Spacing
24.18 Check Guide Axle Wheel Spacing
24.19 Change Guide Axle Wheel Spacing
25 Row Units
25.1 Moving Row Units
25.2 Lift Frames?Front View
25.3 Adjust Row Unit Tilt
25.4 Adjust Stalk Lifters
25.5 Adjust Plant Guides
25.6 Adjust Grid Bars
25.7 Adjust Pressure Plate Clearance
25.8 Adjust Pressure Plate Spring Tension
25.9 Install Scrapping Plates
25.10 Check Doffer Column Adjustments
25.11 Check Doffer Column Height
25.12 Adjust Doffer Column Height
25.13 Adjust Doffer Column Tilt
25.14 Replace Spindles
25.15 Replace Picker Bars
25.16 Remove Doffer Column
25.17 Install Doffer Column
25.18 Change Machine Configuration
25.19 Drain and Fill Row Unit Gear Cases
25.20 Calibrate Row Units
26 Air System
26.1 Theory of Operation
26.2 Air Hose Reference Chart
26.3 Duct Diagram, 762 and 813 mm (30 and 32 in) Row Spacing
26.4 Duct Diagram, 914 mm (36 in) Row Spacing
26.5 Duct Diagram, 965 and 1016 mm (38 and 40 in) Row Spacing
26.6 Nozzle Configuration
26.7 Hose Sleeves and Hose Supports
26.8 Inspect and Adjust Cotton Fan Belt
27 Moistener System
27.1 Theory of Operation
27.2 Moistener System Component Location
27.3 Auxiliary Water System
27.4 Moistener System Operation
27.5 Cold-Weather Operation
27.6 Use John Deere Spindle Cleaner
27.7 Spindle Cleaner Storage
27.8 Fill Moistener System Solution Tank
27.9 Adjust Solution Pressure
27.10 Use Moistener Flush System
27.11 Minimize Spindle Buildup
27.12 Purge Air from Moistener System
27.13 Clean Solution Strainer
27.14 Clean Nozzles
27.15 Moistener Column
27.16 Check Moistener Column Position
27.17 Adjust Moistener Column Position
27.18 Check Moistener Column Height
27.19 Adjust Moistener Column Height
27.20 Replace Moistener Column Pads
28 Onboard Lubrication System
28.1 Onboard Lubrication System Component Location
28.2 Assemble Lubricant Transfer Pump
28.3 Fill Grease Tank
28.4 Operate Onboard Lubrication System
28.5 Bleed Grease Pump
28.6 Manual Lubrication Procedure
28.7 Clean or Replace Onboard Lubrication System Filters
29 Round Module Builder
29.1 Theory of Operation
29.2 Belt Routing and Roller Diagram
29.3 Measure and Change Module Diameter
29.4 Check Feeder Belt Tracking
29.5 Adjust Feeder Belt Tension
29.6 Clearing a Plugged Cotton Handling System
29.7 Check Module Builder Forming Belts and Pins
29.8 Inspect and Adjust Module Forming Belt Tracking
29.9 Adjust Rotary Belt Brush
29.10 Replace Module Builder Belts
29.11 Repair Module Builder Forming Belts
29.12 Load Module Builder Wrap
29.13 Remove and Replace Empty Wrap Rolls
29.14 Adjust Wrap Load Arms
29.15 Bleed Accumulator Extension Lift Cylinders
30 Keypad and Tether Control Functions
30.1 Keypad and Tether Control Overview
30.2 RMB Service Setup Mode
30.3 Feeder Cleanout Service Mode
30.4 Manual Eject Mode
30.5 Load Wrap Mode
30.6 RMB Belts Service Mode
30.7 Feeder Belt Service Mode
30.8 Manual Wrap Mode
30.9 Transport Mode
31 Electrical System Service
31.1 Battery Disconnect Switch
31.2 Auxiliary Power Terminals
31.3 Main Load Center
31.4 Vehicle Load Center
31.5 Cab Fuse Panel
31.6 Cab Headlights?Replacing
31.7 Cab Headlights?Adjusting
31.8 Cab Worklights?Replacing
31.9 Cab Worklights?Adjusting
31.10 Module Builder and Handler Worklights?Replacing
31.11 Beacon Lights?Replacing
31.12 Front Hazard Lights?Replacing
31.13 Tail and Stop Light?Replacing
31.14 Rear Turn Signal and Hazard Lights?Replacing
31.15 Cab Interior Light?Replacing
31.16 Check and Adjust Cotton Handling System Speed Sensors
31.17 Sensor Location Diagrams
31.18 Handling Batteries Safely
31.19 Preventing Battery Damage
31.20 Servicing Batteries
31.21 Charging Batteries
31.22 Using a Booster Battery
31.23 Remove and Install Batteries
32 Fuels, Lubricants, and Coolants
32.1 Handle Fuel Safely?Avoid Fires
32.2 Avoid Static Electricity Risk When Refueling
32.3 Fuel Tank?Filling
32.4 Handling and Storing Diesel Fuel
32.5 Diesel Fuel
32.6 Lubricity of Diesel Fuel
32.7 Biodiesel Fuel
32.8 Supplemental Diesel Fuel Additives
32.9 Minimizing the Effect of Cold Weather on Diesel Engines
32.10 Diesel Exhaust Fluid (DEF) ? Use in Selective Catalytic Reduction (SCR) Equipped Engines
32.11 Storing Diesel Exhaust Fluid (DEF)
32.12 Testing Diesel Exhaust Fluid (DEF)
32.13 Refilling Diesel Exhaust Fluid (DEF) Tank
32.14 Disposal of Diesel Exhaust Fluid (DEF)
32.15 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
32.16 Cleaning Diesel Exhaust Fluid (DEF) Tank
32.17 Diesel Particulate Filter (DPF) Service?As Required
32.18 Replace Diesel Particulate Filter (DPF)?As Required
32.19 Diesel Engine Break-In Oil ? Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
32.20 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
32.21 Diesel Engine Oil ? Tier 2 and Stage II
32.22 Diesel Engine Oil ? Tier 3 and Stage IIIA
32.23 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
32.24 Diesel Engine Oil Service Interval for Operation at High Altitude
32.25 Engine Oil and Filter Service Intervals ? Tier 2 and Stage II Engines
32.26 Engine Oil and Filter Service Intervals ? Tier 3 and Stage IIIA ? PowerTech? Plus Engines
32.27 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
32.28 Oilscan? and CoolScan?
32.29 Hydraulic, Hydrostatic, Transmission, and Pump Drive Gear Case Oils
32.30 Final Drive and Powered Rear Axle Lubricant
32.31 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
32.32 John Deere COOL-GARD? II Coolant Extender
32.33 Water Quality for Mixing with Coolant Concentrate
32.34 Testing Coolant Freeze Point
32.35 Operating in Warm Temperature Climates
32.36 Picker Bar and Spindle Lubricants
32.37 Multipurpose Extreme Pressure (EP) Grease
32.38 Row Unit Gear Case Lubricant
32.39 Alternative and Synthetic Lubricants
32.40 Lubricant Storage
33 Break-In Service
33.1 Breaking-In Engine
33.2 After 1 Hour
33.3 After 5 Hours
33.4 After 10 Hours
33.5 After 20 Hours
33.6 After 50 Hours
33.7 Between 100?375 Hours
34 Lubrication and Maintenance
34.1 Required Emission-Related Information
34.2 Cleaning Diesel Exhaust Fluid (DEF) Tank
34.3 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
34.4 Using High-Pressure Washers
34.5 Observe Air Conditioning Precautions
34.6 Set Service Alarm Intervals
34.7 Service Interval Chart
34.8 Clean Machine Thoroughly
34.9 General Cleaning Guidelines
34.10 Adjust Module Door Latches
34.11 Adjust Access Panel Latches
35 Maintenance?Every Wrap Roll Change
35.1 Clean Round Module Builder (RMB) Sensors and Ramp
36 Maintenance?Every 6 Hours of Operation
36.1 Clean and Inspect Top of Machine
36.2 Clean Row Units
37 Maintenance?Every 12 Hours of Operation
37.1 Every 12 Hours of Operation
37.2 Clean Machine in Harvest Configuration
37.3 Clean Machine in Transport Configuration
37.4 Clean Machine in RMB Service Configuration?Gate in Cradle
37.5 Clean Rear Axle, Cooling Package, and Row Units
37.6 Clean Front Axle, Power Module, and Engine Compartment
37.7 Check and Clean Solution Strainer and Moistener System Nozzles
37.8 Lubricate Guide Axle Kingpins
37.9 Lubricate Unit Lift Arm Rockshaft Bearings
37.10 Check Fluid Levels
37.11 Fill Fuel Tank
37.12 Inspect Tires and Check Pressures
37.13 Check Feeder Belt Tracking
38 Maintenance?Every 50 Hours of Operation
38.1 Lubricate Row Unit Doffer Column Bearings
38.2 Lubricate Unit Lift Cylinder Pins and Lift Arm Pivot Pins
38.3 Lubricate Module Builder Pivot Bushings
38.4 Inspect and Clean Fuel Strainer
38.5 Drain Fuel Filter Water Separator
38.6 Inspect Cab Fresh Air Filter
38.7 Check Cotton Fan Drive Belt Tension
39 Maintenance?Every 100 Hours of Operation
39.1 Lubricate Row Unit Drive Shafts, Universal Joints, and Frame Rollers
39.2 Lubricate Final Drive Axle Couplers and Bearings
39.3 Lubricate Guide Axle Tie Rod Ends and Axle Pivot
39.4 Tighten Wheel Bolts
39.5 Check Laydown Roller Chain Tension
40 Maintenance?Every 250 Hours of Operation
40.1 Change Engine Oil and Filter
40.2 Clean or Replace Lubrication System Filters
40.3 Inspect Cab Recirculating Air Filter
41 Maintenance?Every 400 Hours of Operation or Annually
41.1 Every 400 Hours of Operation or Annually
41.2 Clean and Inspect Fuel Strainer
41.3 Replace Fuel Prefilter Element (Tier 2/Stage II and Tier 3/Stage III)
41.4 Replace Fuel Filters
41.5 Drain and Replace Row Unit Gear Case Oil
41.6 Repack Unit Drive Motor and Gear Case Shaft Splines
41.7 Clean Intake Air Precleaner Aspirator
41.8 Replace Primary and Safety Air Cleaner Elements
41.9 Check Final Drive Oil Level
41.10 Check Rear Axle Housing Oil Level
41.11 Check Rear Axle Gear Case Oil Level
41.12 Check Rear Axle Planetary Drive Oil Level
41.13 Clean Battery Connections
41.14 Clean Fuel Tank Vent
41.15 Test Coolant Condition
41.16 Inspect Seat Belts
41.17 Inspect Drive Belts
41.18 Lubricate Unit Lift Frame Turnbuckles
41.19 Lubricate Module Builder Frame Bearings
41.20 Check Module Forming Belts
41.21 Clean and Refill Doffer Bearing Housings
41.22 Lubricate Row Unit Idler Bearings
42 Maintenance?Every 1000 Hours of Operation
42.1 Drain and Replace Hydraulic Oil and Filters
42.2 Replace Transmission Breather
43 Maintenance?Every 1500 Hours of Operation or 3 Years
43.1 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
43.2 Replace Diesel Exhaust Fluid (DEF) In-Line Filter
44 Maintenance?Every 2000 Hours of Operation
44.1 Replace DEF Tank Breather
44.2 Change Front Axle Final Drive Oil
44.3 Change Rear Axle Housing Oil
44.4 Change Rear Axle Gear Case Oil
44.5 Change Rear Axle Planetary Drive Oil
44.6 Check Engine Valve Tappet Clearance
45 Maintenance?Every 6000 Hours of Operation
45.1 Drain, Flush, and Fill Engine Cooling System
46 Troubleshooting
46.1 General Information
46.2 Round Module Builder
46.3 Air System
46.4 Moistener System
46.5 Header Height Control
46.6 Row Units
46.7 Lubrication System
46.8 Hydrostatic Drive System
46.9 ProDrive? Transmission
46.10 Steering
46.11 Operator Presence System and Inspection Bypass System
46.12 Engine
46.13 Electrical System
46.14 Operator’s Station
47 Transporting the Machine
47.1 Preparing Machine for Truck Transport
48 Storage
48.1 Preparing Machine for Storage
48.2 Preparing Engine for Storage
48.3 Preparing Engine for Long-Term Storage
48.4 Removing Machine from Storage
49 Torque Charts
49.1 Metric Bolt and Screw Torque Values
49.2 Unified Inch Bolt and Screw Torque Values
49.3 High-Pressure Face Seal Torque Chart
49.4 Service Recommendations for Flat Face O-Ring Seal Fittings
50 Specifications
50.1 Machine Specifications
50.2 Capacities
50.3 Machine Dimensions
50.4 Product Identification and Component Serial Numbers
50.5 Keep Machines Secure
50.6 Keep Proof of Ownership
50.7 Sound Level
50.8 Whole Body Vibration
50.9 Hand and Arm Vibration
50.10 EU Declaration of Conformity
50.11 EU Declaration of Conformity
50.12 Eurasian Economic Union?EAC
50.13 Identify Date Code
50.14 Fluorinated Greenhouse Gas (European Union Only)
50.15 Carbon Dioxide Emissions (CO?)
50.16 Brazil RFID Reader Declaration of Conformity
51 Index
52 John Deere Service Literature Available
52.1 Technical Information
53 John Deere Service Keeps You on the Job
53.1 John Deere Is At Your Service