John Deere 5075gv, 5075gn, 5075gf, 5075gl, 5090gv, 5090gn, 5090gf, 5090gl, 5100gl, 5105gn And 5105gf (my20 Operator Manuals OMER525732

Table of Content:

1 Introduction
1.1 Foreword
2 Glossary
2.1 Glossary
2.2 Trademarks
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Fire Prevention
3.9 In Case of Fire
3.10 Avoid Static Electricity Risk When Refueling
3.11 Use Foldable ROPS and Seat Belt Properly
3.12 Stay Clear of Rotating Drivelines
3.13 Use Steps and Handholds Correctly
3.14 Read Operator?s Manuals for ISOBUS Controllers
3.15 Use Seat Belt Properly
3.16 Vibration
3.17 Operating the Tractor Safely
3.18 Avoid Backover Accidents
3.19 Limited Use in Forestry Operation
3.20 Operating the Loader Tractor Safely
3.21 Keep Riders Off Machine
3.22 Passenger Seat
3.23 Use Safety Lights and Devices
3.24 Towing Trailers/Implements Safely
3.25 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.26 Freeing a Mired Machine
3.27 Avoid Contact with Agricultural Chemicals
3.28 Handle Agricultural Chemicals Safely
3.29 Handling Batteries Safely
3.30 Avoid Heating Near Pressurized Fluid Lines
3.31 Remove Paint Before Welding or Heating
3.32 Handle Electronic Components and Brackets Safely
3.33 Practice Safe Maintenance
3.34 Avoid Hot Exhaust
3.35 Clean Exhaust Filter Safely
3.36 Work In Ventilated Area
3.37 Support Machine Properly
3.38 Prevent Machine Runaway
3.39 Park Machine Safely
3.40 Transport Tractor Safely
3.41 Service Cooling System Safely
3.42 Service Accumulator Systems Safely
3.43 Service Tires Safely
3.44 Service Front-Wheel Drive Tractor Safely
3.45 Tightening Wheel Retaining Bolts/Nuts
3.46 Avoid High-Pressure Fluids
3.47 Do Not Open High-Pressure Fuel System
3.48 Store Attachments Safely
3.49 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Decals
4.1 Pictorial Safety Signs
4.2 Operator?s Manual
4.3 No Riders (Foldable ROPS)
4.4 Use Seat Belt Properly (Cab or Fixed ROPS)
4.5 Use Seat Belt Properly (Foldable ROPS)
4.6 ROPS in Normal Position (Foldable ROPS)
4.7 Hitch Remote Control (Mechanical Hitch)
4.8 Hitch Remote Control (Electronic Hitch)
4.9 Accumulator ? Front Hitch
4.10 Accumulator ? Front Suspended Axle
4.11 Pick-Up Hitch
4.12 Hydraulic Lines and Hydraulic Components ? Rear Hitch
4.13 Hydraulic Lines and Hydraulic Components ? Front Hitch
4.14 Hydraulic Lines and Hydraulic Components ? Front Distributors
5 Vehicle Overview
5.1 Product Identification View
6 Operator’s Manual – General Information
6.1 Scope of This Manual
6.2 Operator Manual Usage Information
6.3 Comply with Operator’s Manuals of Implement Manufacturers
6.4 Operator Training Required
7 Operating the Engine
7.1 Neutral Start Switch
7.2 Starting the Engine
7.3 Start with a Booster Battery
7.4 Start the Engine with a Slave Battery
7.5 Battery ? Disconnect Electrical Circuit (5GV, 5GN, 5GF)
7.6 Battery ? Disconnect Electrical Circuit (5GL, 5GL-N)
7.7 Observe Instruments After Starting the Engine
7.8 Engine Oil Pressure Indicator Light
7.9 Alternator Indicator Light
7.10 Air Cleaner Indicator Light
7.11 Transmission Warning Light
7.12 Coolant Temperature Gauge
7.13 Observe Fuel Level
7.14 Fill Fuel Tank
7.15 Change Engine Speeds
7.16 Warm up the Engine
7.17 Restart a Stalled Engine
7.18 Engines with Turbocharger
7.19 Avoid Idling the Engine
7.20 Observe Engine Work and Idle Speeds
7.21 Stop the Engine
7.22 Park the Tractor
8 Cold Weather Operation
8.1 Cold-Weather Operation
9 Aftertreatment Equipment (DOC/DPF)
9.1 Note on Exhaust Cleaning System
9.2 Exhaust Filter Cleaning, General Information
9.3 Aftertreatment General Warning (Tractor with DPF System)
9.4 DPF Soot Load, General Information
9.5 Access the DPF Menu on the Digital Display
9.6 Manual Regeneration, General Information
9.7 DPF Soot Load
10 Controls
10.1 Vehicle Controls (Cab) (5GV, 5GN, 5GF)
10.2 Vehicle Controls (Open Operator Station) (5GF)
10.3 Vehicle Controls (5GL)
10.4 Vehicle Controls (Mechanical Transmission) (Cab) (5GL-N)
10.5 Vehicle Controls (PowrReverser? Transmission) (Cab) (5GL-N)
10.6 Vehicle Controls
11 Instrument Panel
11.1 Instruments and Indicator Lights
11.2 F Inducement General Warning
12 Digital Display
12.1 Digital Display – User Interface
12.2 User Menu
12.3 Digital Display – Initial Setup (Matching with Tractor)
12.4 Oil Service Message Reset
13 Drive Train
13.1 Drive Train – Overview
14 Front-Wheel Drive
14.1 Operate Front-Wheel Drive
14.2 Setting of the Steering Angle (Auto 4WD)
14.3 Activation of the Auto 4WD
14.4 Controls on the Right-Hand Cab Post
14.5 Activation of the Suspension System
14.6 Malfunction Error Codes and Indicator Lights
15 Differential Lock
15.1 Use Differential Lock
16 Brakes
16.1 Use Brakes
16.2 Stop the Tractor
16.3 Hydraulic Trailer Brakes
16.4 Chock Block
17 Transmission – General Information
17.1 Reduce Fuel Consumption
17.2 Travel Speeds
17.3 Use Caution on Slopes, Uneven Terrain, and Rough Ground
17.4 Select a Gear
17.5 Cruise Control
17.6 Manually Adjusting the Engine Speed Memories MEM1/ MEM2 (Optional)
18 PowrReverser? Transmission
18.1 Shifting Transmission
18.2 Electrohydraulic Hi-Lo (24/12 – Speed Transmission) (If Equipped)
18.3 Operate Transmission Shift Levers
19 Mechanical Transmission
19.1 Shifting Transmission
19.2 Mechanical Hi-Lo (24/24 – Speed Transmission) (5GV, 5GN, 5GF, 5GL, and 5GL-N)
19.3 Operate Transmission Shift Levers
20 PTO Shaft and Hitch
20.1 Maximum Lifting Force
21 PTO Shaft – General Information
21.1 Front PTO ? PTO Shield
21.2 PTO Guard
21.3 Operating Instructions
21.4 PTO Automatic Shutoff Function
21.5 Selecting PTO Speeds
21.6 Attaching PTO-Driven Implement
22 Front PTO
22.1 Front PTO
23 Rear PTO
23.1 Operating the Rear PTO (Mechanical Version)
23.2 Operating the Rear PTO (Electrohydraulic Version)
23.3 Selecting Ground Drive PTO
23.4 Ground Drive PTO Revolution Speeds
24 Front Hitch
24.1 Front Hitch
24.2 Front Implement Fixing Points
25 Rear Hitch
25.1 Three-Point Hitch Components
25.2 Match Tractor Power to Implement
25.3 Hitch Control Levers (Mechanical Hitch)
25.4 Use the Hitch Position Control (Mechanical Hitch)
25.5 Use the Draft Control (Mechanical Hitch)
25.6 Adjust the Rate-of-Drop
25.7 Transporting Mounted Implements (EHS II)
25.8 Depth Adjustment (EHS II)
25.9 Load/Depth Adjustment (EHS II)
25.10 Raise/Lower Switch (EHS II)
25.11 Height Adjustment (EHS II)
25.12 Adjusting Rate-of-Drop (EHS II)
25.13 Reset the Electronic Hitch Sensing (EHS II)
25.14 Hitch Remote Control (EHS II)
25.15 Prepare the Implement
25.16 Converting Category II Hitch to Category IN or Category I
25.17 Positioning Draft Link Ends
25.18 Quick-Coupling (Hook-Type) Draft Links
25.19 Attaching Implements
25.20 Attach Implements to 3-Point Hitch
25.21 Adjust Sway Blocks
25.22 3-Point Hitch Leveling System (If Equipped)
25.23 Position the Center Link
25.24 Level the Hitch
25.25 Adjust Hitch Control Lever Friction
25.26 Electronic Hitch Sensing II (EHS II)
25.27 Calibrating the System (EHS II)
26 Coupling Devices
26.1 Drawbar
26.2 Proper Use of Drawbar
26.3 Height Adjustable Trailer Hitches
26.4 Pick-Up Hitch
26.5 Pick-Up Hitch Decal
26.6 Tow the Tractor
27 Hydraulic System
27.1 Maximum Permissible Oil Withdrawal
28 Hydraulic Connections
28.1 Use Correct Hose Tips
28.2 Connecting Cylinder Hoses
28.3 Connect Hose Under Pressure
29 Selective Control Valves – Controls
29.1 Selective Control Valve (SCV) Levers
29.2 Control Lever and Coupler Identification
29.3 Electrically-Actuated Selective Control Valve (Optional)
30 Selective Control Valves – Settings
30.1 Double/Single Acting SCVs Conversion
30.2 Flow Divider Valve
30.3 Remote Hydraulic Cylinders
31 Wheels and Tires
31.1 Service Tires Safely
31.2 Changing Wheels Safely
31.3 Check Implement-to-Tire Clearance
31.4 Tire Pressures
31.5 Mounting Tires
31.6 Tire Combinations
32 Front Wheels, Tires, and Treads
32.1 Tighten Wheel Bolts
32.2 Adjusting Front Axle Tread Width
32.3 Check Toe-In
32.4 Adjust Toe-In
32.5 Direction of Tire Rotation
32.6 Tread Adjustment
33 Steering Stop and Fender – Settings
33.1 Steering Angle Adjustment
34 Rear Wheels, Tires, and Treads
34.1 Tighten Rear Wheel Nuts and Bolts
34.2 Rear Wheel Weights
34.3 Observe Rear Wheel Tread Width Limitations
34.4 Tread Adjustment
35 Operator’s Station and Cab
35.1 Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
35.2 Roll-Over Protective Structure
35.3 Emergency Exits
35.4 Clean Vehicle of Hazardous Pesticides
35.5 Handle Agricultural Chemicals Safely
35.6 Avoid Contact with Agricultural Chemicals
35.7 Operating Roll-Over Protective Structure
35.8 Use the Seat Belt
35.9 Fuse Box
36 Seat Adjustment
36.1 Seat Adjustment
37 Mirrors
37.1 Mirrors (Open Operator Station)
38 Access Steps
38.1 Steps and Handrails
39 Wiper / Washer System
39.1 Operator?s Cab Switches
40 Heater / Ventilation / Air Conditioning (HVAC)
40.1 Heater and Air Conditioning System Controls (5GV, 5GN, 5GF)
40.2 Heater and Air Conditioning System Controls (5GL-N)
41 Lights
41.1 Total View – Lights (Cab) (5GV, 5GN, 5GF)
41.2 Total View – Lights (Open Operator Station)
41.3 Total View – Lights (Cab) (5GL)
41.4 Light Switch and Turn Signal Switch
41.5 Low Beam and High Beam Indicator Light
41.6 Wake up Mode
41.7 Front Clearance Lights, Turn Signal Lights, and Tail Lights
41.8 Turn Signal Lights
41.9 Hazard Warning Light Switch
41.10 Beacon Light
41.11 H4 Farm Headlights (Optional)
41.12 Dome Light
41.13 Worklight Switches (Open Operator Station)
41.14 Worklight Switches (Cab)
42 Power Outlet Sockets
42.1 Seven-Terminal Trailer Socket
43 Accessories
43.1 Tool Box
43.2 Sun Visor
44 Performance Ballast
44.1 Ballasting Information and Guidelines for Tractors
44.2 Select Ballast
44.3 Ballast Limitations
44.4 Measuring Rear Wheel Slip
44.5 Installing Front Weights
44.6 Ballasting Front Wheel Drive Tractors
44.7 With Weight in Three-Point Hitch
44.8 Front Weights
45 Transport
45.1 Transporting the Tractor
45.2 Select Tire Inflation Pressure
45.3 Drive on Public Roads
45.4 Driving Tractor on Public Roads
45.5 Towing Tractor
46 Fuel, Lubricants, Hydraulic Oil and Coolant
46.1 Oilscan? and CoolScan?
47 Diesel Fuel
47.1 Diesel Fuel
47.2 Handling and Storing Diesel Fuel
47.3 Lubricity of Diesel Fuel
47.4 Testing Diesel Fuel
47.5 Biodiesel Fuel
47.6 Minimizing the Effect of Cold Weather on Diesel Engines
47.7 Supplemental Diesel Fuel Additives
48 Engine Oil
48.1 John Deere Break-In Plus? Engine Oil
48.2 Engine Break-In Period
48.3 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
48.4 Engine Oil and Filter Service Intervals
49 Engine Coolant
49.1 Diesel Engine Coolant
49.2 Operating in Warm Temperature Climates
49.3 Water Quality for Mixing with Coolant Concentrate
49.4 Testing Diesel Engine Coolant
49.5 Supplemental Coolant Additives
50 Other Lubricants
50.1 Transmission and Hydraulic Oil
50.2 Front-Wheel Drive Axle Oil
50.3 Grease for Automated Lubrication Systems
50.4 Mixing of Lubricants
50.5 Lubricant Storage
50.6 Alternative and Synthetic Lubricants
51 Service ? General Information
51.1 Safe Maintenance and Cleaning
51.2 Using High Pressure Washers
51.3 Avoid High-Pressure Fluids
51.4 Storing Fuel
51.5 Ultra Low Sulfur Fuel
51.6 When Performing Services
51.7 Lubrication and Periodic Service
51.8 Oil Service Message Reset
51.9 Use Correct Lubricant
51.10 Other Service Jobs
51.11 Oil Vapor Recirculation System Maintenance
51.12 Turbo Compressor Maintenance
51.13 Overhaul Injection Pump
51.14 Fuel Filters
51.15 Tire Pressures
51.16 Inspect All Tires
51.17 Service Tractor Safely
51.18 Air Intake System Components
51.19 Fuel System Components
51.20 Engine Cooling System Components
51.21 Air-Conditioning System
51.22 Open Hood
51.23 Lifting Points
51.24 Jack up the Tractor – Lifting Points
51.25 Metric Bolt and Screw Torque Values
51.26 Unified Inch Bolt and Screw Torque Values
52 Service Intervals
52.1 Information
52.2 Service (Daily / Every 10, After First 50, Every 250, 500, and 750 Hours)
52.3 Service (Every 1000, 1250, 1500, 3000 Hours and Service ? As Required)
52.4 Information on Changing Engine Oil
52.5 Engine Oil and Filter Change
52.6 Engine Oil and Filter Change
52.7 Engine Oil and Filter Change
52.8 Engine Oil and Filter Change
52.9 Engine Oil and Filter Change
52.10 Engine Air Cleaner and Cab Air Filters, Service
52.11 Engine Air Cleaner and Cab Air Filters, Service
52.12 Activated Carbon Filters in Cab, Service (If Equipped)
52.13 Activated Carbon Filters in Cab, Service (If Equipped)
52.14 Activated Carbon Filters in Cab, Service (If Equipped)
52.15 Activated Carbon Filters in Cab, Service (If Equipped)
52.16 Cooling System, Service
52.17 Cooling System, Service
52.18 Yearly Service
52.19 Yearly Service
52.20 50 Hour Service
52.21 250 Hour Service
52.22 500 Hour Service
52.23 750 Hour Service
52.24 1000 Hour Service
52.25 1250 Hour Service
52.26 1500 Hour Service
52.27 1750 Hour Service
52.28 2000 Hour Service
52.29 2250 Hour Service
52.30 2500 Hour Service
52.31 2750 Hour Service
52.32 3000 Hour Service
52.33 3250 Hour Service
52.34 3500 Hour Service
52.35 3750 Hour Service
52.36 4000 Hour Service
52.37 4250 Hour Service
52.38 4500 Hour Service
52.39 4750 Hour Service
52.40 5000 Hour Service
52.41 5250 Hour Service
52.42 5500 Hour Service
52.43 5750 Hour Service
52.44 6000 Hour Service
52.45 Information About Further Services
52.46 Record for Further Services
53 Service ? Cleaning
53.1 Cleaning the Dust Unloading Valve
53.2 Clean Radiator and Oil Cooler
53.3 Radiators, Cleaning
53.4 Clean Air-Conditioning System Condenser
53.5 Service Air Cleaner at Regular Intervals
53.6 Clean Cab Air Filters (5GV, 5GN, 5GF)
53.7 Clean Cab Air Filters (5GL-N)
54 Service ? Electrical System
54.1 Observe Electrical Service Precautions
54.2 Battery
54.3 Battery Cut-off Switch (If Equipped)
54.4 Bulb Replacement ? Safety Instructions
54.5 Checking on Lights
54.6 Adjusting the Headlights
54.7 Replace Headlight Bulbs
54.8 Replace Clearance, Brake, and Turn Signal Light Bulbs
54.9 Replace Rear Working Light Bulb
54.10 Battery, Checking Status / Charge
54.11 Starting Motor
54.12 Main Fuses and Relays (Open Operator Station) (5GL, 5GL-N)
54.13 Main Fuses and Relays (Cab) (5GL, 5GL-N)
54.14 Fuse Check (5GL, 5GL-N)
54.15 Engine Fuses and Relays (5GL, 5GL-N)
54.16 Main Power Supply Fuses and Additional Relays (5GL, 5GL-N)
54.17 Main Fuses and Relays (5GV, 5GN, 5GF)
54.18 Fuses and Relays (E-SCV) (5GV, 5GN, 5GF)
54.19 Fuse Box (Cab) (If Equipped) (5GV, 5GN, 5GF)
54.20 Relays (Cab) (5GV, 5GN, 5GF)
54.21 Engine Fuses and Relays (5GV, 5GN, 5GF)
54.22 Main Power Supply Fuses and Additional Relays (5GV, 5GN, 5GF)
54.23 Fuse and Relay Box (Mechanical Transmission) (5GV, 5GF, 5GN)
54.24 Fuse and Relay Box (PowrReverser? Transmission) (5GV, 5GN, 5GF)
55 Maintenance ? Checking Hardware Torques
55.1 After the First 4 and 8 Hours of Operation
55.2 Mounting Bolts of Operator’s Cab / Open Station and ROPS
56 Service ? Checks
56.1 Check Torque of Wheel and Rim Bolts
56.2 Check Engine Oil Level
56.3 Prestarting Checks
56.4 Check the Fuel Filter
56.5 Check Coolant Level
56.6 Check Transmission/Hydraulic System Oil Level
56.7 Check Brake System Oil Level
56.8 Check Brake Operation
56.9 Check Oil Levels in Front-Wheel Drive Axle
56.10 Check Oil Levels in Front-Wheel Drive (Final Drive) Axle
56.11 Check Neutral Start System ? 24/12 Transmission
56.12 Check Neutral Start System ? 12/12 and 24/24 Transmission
56.13 Check Belt Wear and Belt Tension
56.14 Check Torque of Drawbar Attaching Screws
56.15 Check Front PTO Oil Level
56.16 Check Clutch Pedal Free Travel
56.17 Check Hoses and Hose Clamps
56.18 Check Components of Drawbar and Trailer Hitches
56.19 Check Engine Idle Speeds
56.20 Check and Lubricate Front Axle Pivot Pin
56.21 Check the Seat Belt
56.22 Check Condition of Diesel Engine Coolant
56.23 Radiator Pressure Cap Check
56.24 Inspect Hydraulic Hoses
56.25 Inspect Alternator
56.26 Inspect Suspended Front Axle
57 Service ? Change
57.1 Change Engine Oil and Replace Oil Filter
57.2 Changing Oil in Front-Wheel Drive Axle
57.3 Change Oil in Front-Wheel Drive Axle Housing
57.4 Change Oil in Front-Wheel Drive Final Drives
57.5 Change Brake System Oil
57.6 Change Engine Coolant
57.7 Change Cooling System Coolant
57.8 Replace Transmission Hydraulic Oil and Suction Strainer
57.9 Change Oil and Replace Oil Filter of Front PTO
57.10 Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)
57.11 Replace Cab Air Filters
57.12 Replace Diesel Particulate Filter
57.13 Replace Alternator Drive Belt
57.14 Replace Water Pump
57.15 Replace Fuel Filter
57.16 Replace and Clean Engine Air Filter
57.17 Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)
57.18 Drain Water and Sediment from Fuel Filter
57.19 Drain Water and Sediment from Fuel Tank
57.20 Adjust PTO Clutch Linkage
57.21 Replace E-SCV End Cover Valve Filter
58 Service ? Lubrication
58.1 Lubricate Front-Wheel Drive Axle
58.2 Lubricate Front Axle King Pins
58.3 Lubricate Suspended Front Axle
58.4 Lubricate 4WD Shaft
58.5 Lubricate Front Hitch King Pins
58.6 Lubricate 3-Point Hitch
58.7 Lubricate Hub Bearings (Tractors without Front-Wheel Drive)
58.8 Lubricate Draft Links
58.9 Lubricate
58.10 Lubricate Rear Axle Bearings
58.11 Lubricate Front PTO
59 Troubleshooting
59.1 Diagnostic Trouble Codes – Operator Information
59.2 Engine Troubleshooting
59.3 Transmission Troubleshooting
59.4 Brakes Troubleshooting
59.5 Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting
59.6 Remote Hydraulic Cylinders Troubleshooting
59.7 Electrical System Troubleshooting
60 Storage
60.1 Storage for Long Period
60.2 Remove Tractor from Storage
61 Specifications
61.1 Engine
61.2 DPF Soot Load
61.3 Transmission
61.4 Front-Wheel Drive Clutch
61.5 Hydraulic System
61.6 Electrical System
61.7 Front PTO
61.8 Fuel System
61.9 Brakes
61.10 Three-Point Hitch
61.11 Loads and Weights
61.12 Capacities
61.13 Sound Level
61.14 Maximum Lifting Force
61.15 Towable Loads
61.16 Shipping Weights
61.17 Maximum Permissible Axle Loads and Total Weights
61.18 Maximum Permissible Axle Load in Relation to Tires (Normal Operation)
61.19 Load Capacity of Tires with Front Loader
61.20 Vehicle Dimensions
61.21 Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
61.22 How to Calculate Permissible Mass
61.23 Vibration
61.24 Limited Battery Warranty
61.25 How to Calculate Maximum Permissible Download on Trailer Hitch
61.26 Observe Rear Wheel Tread Width Limitations
61.27 Working off Level Operation
62 Serial Numbers
62.1 Type Plates
62.2 Identification Plates
62.3 Product Identification Number
62.4 Engine Serial Number
62.5 Transmission Serial Number
62.6 Front Axle Serial Number
62.7 Suspended Front Axle Serial Number
63 Change of Ownership
63.1 List of Owners
64 Service ? Predelivery Inspection
64.1 Service Procedure
64.2 Copy for Dealer
64.3 Copy for Owner
65 Index
66 John Deere Service Keeps You On the Job
66.1 John Deere Parts
66.2 The Right Tools
66.3 Well-Trained Technicians
66.4 Prompt Service