Table of Content:
1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Regions and Country Versions
2.5 Machine Overview
3 Safety Precautions
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Transport Towed Equipment at Safe Speeds
3.26 Use a Safety Chain
3.27 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.28 Freeing a Mired Machine
3.29 Avoid Contact with Agricultural Chemicals
3.30 Handle Agricultural Chemicals Safely
3.31 Handling Batteries Safely
3.32 Avoid Heating Near Pressurized Fluid Lines
3.33 Remove Paint Before Welding or Heating
3.34 Handle Electronic Components and Brackets Safely
3.35 Practice Safe Maintenance
3.36 Avoid Hot Exhaust
3.37 Clean Exhaust Filter Safely
3.38 Work In Ventilated Area
3.39 Support Machine Properly
3.40 Prevent Machine Runaway
3.41 Park Machine Safely
3.42 Transport Tractor Safely
3.43 Service Cooling System Safely
3.44 Service Accumulator Systems Safely
3.45 Service Tires Safely
3.46 Service Front-Wheel Drive Tractor Safely
3.47 Tightening Wheel Retaining Bolts/Nuts
3.48 Avoid High-Pressure Fluids
3.49 Do Not Open High-Pressure Fuel System
3.50 Store Attachments Safely
3.51 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Safety Signs?All
4.3 Safety Signs?ROPS
4.4 Safety Signs?OOS
4.5 Safety Signs?Cab
4.6 Warning Decal ? PTO Shield
4.7 Safety Signs?Mid-Mount and Rear SCV (If Equipped)
5 Controls and Instruments
5.1 Front Console Controls
5.2 Right-Hand Console Controls
5.3 Left-Hand Console Controls
5.4 External Controls
5.5 Roof-Mounted Console Controls
5.6 Instrument Cluster (Gauges and Indicator Lights)
5.7 Information Display
5.8 AutoTrac? Universal Controls
6 Engine Operation
6.1 Before Starting the Engine
6.2 Operate Key Switch
6.3 Start the Engine
6.4 Check Engine Indicators and Gauges
6.5 Change Engine Speeds
6.6 Recommended Engine Speeds and Operating Procedures
6.7 Cold-Weather Start Aid
6.8 Stop the Engine
6.9 Stop/Operator Alert Indicator
6.10 Engine Coolant Heater
7 Air Intake, Fuel, Coolant, and Exhaust Operation
7.1 Fill Fuel Tank
8 Electrical and Lighting Operation
8.1 Light Switch
8.2 Use Headlights
8.3 Use Tail Lights
8.4 – CABUse Worklights
8.5 Adjust Worklights (OOS)
8.6 Adjust Worklights (Cab)
8.7 Use Warning Lights
8.8 Adjust Warning Lights to Transport Position (OOS)
8.9 Use Turn Signals
8.10 Use Clearance Lights
8.11 Operate Beacon Light
8.12 Use Dome Light
8.13 Use Control Illumination Light
8.14 Seven-Terminal Outlet
8.15 Accessory Electrical Outlet
9 Drivetrain Operation
9.1 Observe Maximum Travel Speeds
9.2 Select a Gear
10 Transmission Operation
10.1 Operate Transmission
10.2 Electrohydraulic Transmission System Indicator
10.3 Stop Tractor
10.4 Creeper Gear Operation (If Equipped)
11 MFWD and Front Axle Operation
11.1 Operate EH MFWD with Auto Engage and Brake Assist
12 Differential and Rear Axle Operation
12.1 Differential Lock
13 Power Take Off (PTO) Operation
13.1 Attach PTO-Driven Implement
13.2 Select Correct PTO Speeds
13.3 Reverse 540/1000 rpm PTO Stub Shaft
13.4 Operate EH PTO
14 Steering and Brake Operation
14.1 Operate Brakes
14.2 Adjust Steering Wheel
14.3 Set MFWD Steering Stops Turning Radius
14.4 AutoTrac? Universal Steering
15 Hydraulics Operation
15.1 Warm Hydraulic System Oil
16 Rear Hitch and Drawbar Operation
16.1 3-Point Hitch Components
16.2 Prepare Implement
16.3 Rockshaft Controls
16.4 Use External Raise and Lower Switches
16.5 Adjust Raise Height
16.6 Transport Implements
16.7 Adjust Rate-of-Drop
16.8 Adjust Depth Stop
16.9 Adjust Load/Depth Control
16.10 Use Position Control Setting
16.11 Use Draft Control
16.12 Use Float Control
16.13 Manually Lower the Hitch
16.14 Electrohydraulic Hitch Indicator
16.15 Convert Category II Hitch to Category IN or Category I
16.16 Position Center Link
16.17 Attach Implements to 3-Point Hitch
16.18 Adjust Sway Blocks
16.19 Level the Hitch
16.20 Observe Drawbar Load Limitations
16.21 Select Drawbar Position
16.22 Adjust Drawbar Length and Offset
16.23 Use Swinging Drawbar
16.24 Use a Safety Chain
17 Selective Control Valve Operation
17.1 Rear SCV Lever and Coupler Identification
17.2 Mid-Mount SCV Joystick and Coupler Identification
17.3 Connect or Disconnect High-Pressure Hoses
17.4 Connect Cylinder Hoses to Rear SCV
17.5 Connect Cylinder Hoses to Mid-Mount SCV
17.6 Connect and Operate Single-Acting Cylinder
17.7 Correct Reversed Cylinder Response
17.8 Use Correct Hose Tips
17.9 Operate Rear SCV Levers
17.10 Set Rear SCV Detents
17.11 Use Deluxe Rear SCV to Operate Hydraulic Motor
17.12 Adjust Cylinder Stop
17.13 Use Rear SCV to Provide Power Beyond Oil
17.14 Use Rear SCV to Operate Loader
17.15 Operate Mid-Mount SCV Joystick
17.16 Adjust Flow Control?Rear SCV
17.17 Use Hydraulic Power Beyond Coupler
17.18 Match Tractor Power to Implement
18 Wheels and Tires Operation
18.1 Check Implement-to-Tire Clearance
18.2 Tire Sidewall Information
18.3 Select Tire Inflation Pressure
18.4 Tire Inflation Pressure Guidelines
18.5 Check Tire Inflation Pressure
18.6 Changing to a Different Tire Size
18.7 Select Front Tire Rolling Direction
18.8 Tighten Wheel-Axle Hardware Correctly
18.9 Tighten Bolts?Adjustable Front Axle
18.10 Tighten Bolts?MFWD Axle
18.11 Tighten Bolts?Rear Axle
18.12 Tread Settings?Multi-Position Rear Wheels
18.13 Tread Settings?Two-Position MFWD Wheels
18.14 Tread Settings?Adjustable Front Axle
18.15 Check Toe-In?Adjustable Front Axle
18.16 Adjust Toe-In?Adjustable Front Axle
18.17 Check Toe-In?MFWD
18.18 Adjust Toe-In?MFWD
18.19 Steering Angle – CARRARO
18.20 Set MFWD Steering Stops Turning Radius
18.21 Use Correct Tire Combinations
18.22 Tire Combinations
18.23 Calculate Tire Combinations (Graphic)
19 Ballasting
19.1 Plan for Maximum Productivity
19.2 Selecting Ballast Carefully
19.3 Ballast Front End for Transport
19.4 Ballast Two-Wheel Drive Tractors
19.5 Ballast MFWD-Equipped Tractors
19.6 Determine Maximum Rear Ballast
19.7 Determine Maximum Front Ballast
19.8 Use Cast Iron Weights
19.9 Use Liquid Weight
19.10 Use Implement Codes
20 Additional Equipment
20.1 Front Loader Mounting Bracket Installation
20.2 Additional Equipment Operation
21 Operator Station Operation
21.1 Avoid Contact with Agricultural Chemicals
21.2 Operate Foldable ROPS
21.3 Use Seat Belt
21.4 Adjust Seat
21.5 Adjust Steering Wheel
21.6 Use Emergency Exit
21.7 Open Windows
21.8 Open Door
21.9 Door Latch Adjustment
21.10 Inner Mirror
21.11 Adjust Blower Speed
21.12 Control Temperature
21.13 Optimize Air-Conditioning and Heater Performance
21.14 Operate Windshield Wiper and Washer
21.15 Operate Rear Window Wiper and Washer
21.16 Install a Monitor
21.17 Use Storage Compartment
21.18 Route the Cables
21.19 Operate Radio
21.20 Set Clock
21.21 Operate Cassette Tape or Compact Disc Player
22 Transport and Storage
22.1 Transport on Carrier
22.2 Drive on Public Roads
22.3 Tow Tractor
22.4 Operator Training Required
22.5 Use Caution on Hillsides
22.6 Store Tractor
22.7 Remove Tractor from Storage
22.8 Using High-Pressure Washers
23 Maintenance Intervals
23.1 Important Considerations
23.2 Practice Safe Maintenance
23.3 Maintenance Interval Chart
23.4 Service Daily Before Start-Up
23.5 Break-In Service
23.6 Additional Service Information
23.7 Service Tractor Safely
23.8 Observe Service Intervals
24 Fuels, Lubricants, and Coolants
24.1 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
24.2 Operating in Warm Temperature Climates
24.3 John Deere COOL-GARD? II Coolant Extender
24.4 Water Quality for Mixing with Coolant Concentrate
24.5 Testing Coolant Freeze Point
24.6 Diesel Exhaust Fluid (DEF) ? Use in Selective Catalytic Reduction (SCR) Equipped Engines
24.7 Disposal of Diesel Exhaust Fluid (DEF)
24.8 Refilling Diesel Exhaust Fluid (DEF) Tank
24.9 Storing Diesel Exhaust Fluid (DEF)
24.10 Testing Diesel Exhaust Fluid (DEF)
24.11 Diesel Engine Oil Service Interval for Operation at High Altitude
24.12 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.13 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
24.14 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.15 Oil Filters
24.16 Fuel Filters
24.17 Diesel Fuel
24.18 Handling and Storing Diesel Fuel
24.19 Testing Diesel Fuel
24.20 Minimizing the Effect of Cold Weather on Diesel Engines
24.21 Supplemental Diesel Fuel Additives
24.22 Oilscan? and CoolScan?
24.23 Alternative and Synthetic Lubricants
24.24 Lubricity of Diesel Fuel
24.25 Multipurpose Extreme Pressure (EP) Grease
24.26 Mixing of Lubricants
24.27 Lubricant Storage
24.28 Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
25 As Required Maintenance
25.1 As Required Maintenance
26 Controls and Instruments Maintenance
26.1 Check Hoses and Hose Clamps
26.2 Clutch Pedal Operation
27 Engine Maintenance
27.1 Open Hood
27.2 Observe Engine Operation Closely
27.3 Check and Refill Oil Level
27.4 Change Engine Oil and Filter
27.5 Clean Engine Crankcase Vent Tube
27.6 Adjust Engine Valve Clearance and Fuel Injectors
28 Air Intake, Fuel, Coolant, and Exhaust Maintenance
28.1 Engine Cooling System Components
28.2 Winterize Cooling System
28.3 Fuel System Components
28.4 Do Not Modify Fuel System
28.5 Check Engine Coolant Level
28.6 Check Engine Cooling System for Leaks
28.7 Drain Water and Sediment from Fuel Filter & Fuel Tank
28.8 Inspect and Clean Fuel Level Sender
28.9 Replace Fuel Filter
28.10 Checking Air Filter Restriction Indicator Performance
28.11 Replace Primary and Secondary Air Filter Elements
28.12 Check Unloader Valve Condition
28.13 Check Engine Coolant Properties
28.14 Flush Cooling System and Replace Thermostat
28.15 Bleed Fuel System
28.16 Clean Primary Air Filter Element
28.17 Clean Grille Screens, Radiator, Oil Cooler, and Air-Conditioner Condenser
29 Electrical and Lighting Maintenance
29.1 Prevent Battery Explosions
29.2 Observe Electrical Service Precautions
29.3 Clean and Check Battery
29.4 Charge Battery
29.5 Use a Booster Battery or Charger
29.6 Remove Battery
29.7 Battery Replacement Specifications
29.8 Inspect and Replace Alternator/Fan Belt
29.9 Connect Starter Wiring
29.10 Connect Alternator Wiring
29.11 Locate Fusible Link
29.12 Load Center Fuses and Relays?OOS
29.13 Load Center Fuses and Relays?Cab
29.14 Handle Halogen Light Bulb Safely
29.15 Adjust Headlights
29.16 Replace Headlight Bulb
29.17 Replace Warning
29.18 Replace Taillight Bulb
29.19 Replace Worklight Bulb?OOS
29.20 Replace Worklight Bulb?Cab
29.21 Replace Dome Light Bulb
29.22 Replace Controls Illumination Light Bulb
29.23 Replace Rotary Beacon Light Bulb
29.24 Remove Beacon Light Assembly
30 Drivetrain Maintenance
30.1 Check Neutral Start System?Transmission
31 Transmission Maintenance
31.1 Check Transmission?Hydraulic System Oil Level
31.2 Change Transmission?Hydraulic Oil and Filter
31.3 Clean Transmission Hydraulic Pickup Screen
32 MFWD and Front Axle Maintenance
32.1 Lubricate MFWD Axle
32.2 Check MFWD Wheel Hub Oil Level
32.3 Check MFWD Axle Housing Oil Level
32.4 Change MFWD Wheel Hub Oil
32.5 Change MFWD Axle Housing Oil
32.6 Check MFWD for Oil Leaks
32.7 Check Front Axle Pivot Pin End Play
33 Differential and Rear Axle Maintenance
33.1 Lubricate Rear Axle Bearings
34 Power Take Off (PTO) Maintenance
34.1 Adjust 540 EH PTO Switch
34.2 Check Neutral Start System?PTO
35 Hydraulics Maintenance
35.1 Warm Hydraulic System Oil
35.2 Hydraulic Maintenance
36 Hitch and Drawbar Maintenance
36.1 Lubricate 3-Point Hitch
37 Selective Control Valve Maintenance
37.1 Check Selective Control Valve (SCV)
38 Wheels and Tires Maintenance
38.1 Check Tires
38.2 Change Tires Safely
38.3 Inspect Tractor for Loose Hardware
38.4 Tubeless Tire Repair
39 Ballasting Maintenance
39.1 Match Ballast to Work Load
39.2 Check for Correct Ballast
39.3 Measure Wheel Slip Manually
39.4 Ballast Front End for Transport
39.5 Install Rear Cast Iron Weights
40 Additional Equipment Maintenance
40.1 Check Front Loader Mounting Bracket Installation Cap Screws Tensions
40.2 Additional Equipment Maintenance
41 Operator?s Station Maintenance
41.1 Inspect Cab Protection System Installed Properly
41.2 Inspect ROPS for Loose Hardware
41.3 Clean or Replace Cab Air Filters
41.4 Check Air Conditioner (Cab)
41.5 Adjust Throttle Friction
41.6 Adjust Door Lock
41.7 Inspect Seat Belt
42 Troubleshooting
42.1 Wash Machine After Unloading
42.2 Engine Troubleshooting
42.3 Transmission Troubleshooting
42.4 Hydraulic System Troubleshooting
42.5 Brakes Troubleshooting
42.6 Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting
42.7 Selective Control Valve (SCV) Troubleshooting
42.8 Remote Hydraulic Cylinders Troubleshooting
42.9 Electrical System Troubleshooting
42.10 Heater and Air Conditioning System Troubleshooting (Cab)
42.11 Wipers, Worklights, Dome Light, and Radio Troubleshooting (Cab)
43 Storage
43.1 Place Tractor in Long-Term Storage
43.2 Remove Tractor from Storage
43.3 Paint Finish Care
44 On-Board Diagnostics
44.1 STOP, Service Alert, and Information Indicators
44.2 Replace Fuel Filter / Water Separator
44.3 Drain Water and Sediment from Fuel Filters
44.4 On-Board Diagnostic Tool
44.5 Diagnostic Trouble Code Mode
44.6 Diagnostic Address Mode
45 Specifications
45.1 Engine Specifications
45.2 Fuel System Specifications ? Fuel System
45.3 Electrical System Specifications
45.4 Transmission Specifications
45.5 EH Power take-off (PTO) Specifications
45.6 Hydraulic System Specifications
45.7 3-Point Hitch Specifications
45.8 Capacities Specifications
45.9 OOS Dimensions
45.10 Cab Dimensions
45.11 Permissible Axle Load Specifications
45.12 Permissible Tractor Load Specifications
45.13 Permissible Drawbar Load Specifications
45.14 Estimated Vehicle Speed, 12/12 PowrReverser?
45.15 Estimated Vehicle Speed, 24/12 PowrReverser?
45.16 Unified Inch Bolt and Screw Torque Values
45.17 Metric Bolt and Screw Torque Values
46 Identifications Numbers
46.1 Identification Numbers
46.2 Emissions Control System Certification Label
46.3 Product Identification Number
46.4 Engine Serial Number Location
46.5 Fuel Injection Pump Serial Number Location
46.6 Alternator Identification Number Location
46.7 Transmission Serial Number Location
46.8 Front Axle (2WD) Serial Number Location
46.9 Mechanical Front Wheel Drive (MFWD) Serial Number Location
46.10 Air Conditioning Compressor Serial Number Location
46.11 ROPS Serial Number Location
46.12 Cab Serial Number Location
46.13 Power Steering Valve Serial Number Location
46.14 Starter Motor Serial Number Location
47 Certification and Warranty
47.1 ROPS Certificate?OOS
47.2 ROPS Certificate?Cab
47.3 Keep Proof of Ownership
47.4 Keep Machines Secure
47.5 Carbon Dioxide Emissions (CO?)
48 Service Records
48.1 Daily or Firts 10 Hours
48.2 Weekly or Every 50 Hours
48.3 First 100 Hours
48.4 Every 250 Hours
48.5 Every 500 Hours / Annually
48.6 Every 1000 Hours
48.7 Every 1500 Hours / 3 Years
48.8 Every 4500 Hours/5 Years
49 Pre-Delivery Inspection
49.1 Notes on Pre-Delivery Inspection
49.2 Service Procedure
49.3 Copy for Owner
49.4 Copy for Dealer
50 Index
51 John Deere Service Keeps You On The Job
51.1 John Deere Parts
51.2 The Right Tools
51.3 Well-Trained Technicians
51.4 Prompt Service