Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator?s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Understanding The Machine Safety Labels
4.2 DANGER
4.3 DANGER POISON
4.4 CAUTION HOT SURFACE
4.5 CAUTION READ OPERATORS MANUAL
4.6 WARNING
4.7 WARNING ROPS
4.8 WARNING
4.9 CAUTION IMatch
4.10 Emission Control System Certification Label
5 Safety
5.1 Operator Training Required
5.2 Operating Safely
5.3 Using a Spark Arrestor
5.4 Parking Safely
5.5 Avoid Tipping
5.6 Use Seat Belt Properly
5.7 Keep ROPS Installed Properly
5.8 Keep Riders Off
5.9 Towing Loads Safely
5.10 Stay Clear of Rotating Drivelines
5.11 Checking Wheel Hardware
5.12 Wear Appropriate Clothing
5.13 Driving Safely on Public Roads
5.14 Practice Safe Maintenance
5.15 Avoid High Pressure Fluids
5.16 Prevent Fires
5.17 Tire Safety
5.18 Handling Fuel Safely
5.19 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Station Controls
6.2 Floor Panel Controls
7 Operating
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Entering and Exiting Machine
7.4 Adjusting Seat Position
7.5 Using Seat Belt
7.6 Using Light Switch
7.7 Using Key Switch
7.8 Using the Instrument Panel
7.9 Using Turn Signal Switch
7.10 Testing Safety Systems
7.11 Testing Rear PTO Knob
7.12 Testing Rear PTO/Seat Switch Interface
7.13 Using Fuel Shut-Off Valve
7.14 Using Brake Pedal
7.15 Using Park Brake
7.16 Using Throttle Controls
7.17 Starting the Engine
7.18 Idling the Engine
7.19 Starting a Stalled Engine
7.20 Stopping the Machine
7.21 Operating Transmission
7.22 Driving Machine
7.23 Using Differential Lock
7.24 Using Mechanical Front Wheel Drive (MFWD)
7.25 Using the Power-Take-Off (PTO) Safely
7.26 Using Rear PTO
7.27 Using Drawbar Hitch
7.28 Using 3 Point Hitch
7.29 Using Optional iMatch? Quick-Attach Hitch System
7.30 Connecting Implement Hydraulic Hoses
7.31 Using Dual Selective Control Valve Lever
7.32 Using Dual Selective Control Valve (SCV) Lock Lever
7.33 Ballasting Machine
7.34 Transporting Machine on Trailer
7.35 Transporting Machine
7.36 Towing Loads
7.37 Using Safety Chain
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Intervals
9.1 Servicing Your Machine
9.2 As Needed
9.3 After First 10 Hours
9.4 Every 10 Hours or Daily
9.5 Every 50 Hours
9.6 Every 200 Hours
9.7 Every 400 Hours
9.8 Every 600 Hours
9.9 Yearly
9.10 Every 1200 Hours
9.11 Every Two Years or 2000 Hours
10 Service Lubrication
10.1 Grease
10.2 Lubricating Machine Grease Fittings
10.3 Lubricating 3 Point Hitch
11 Service Engine
11.1 Engine Warranty Maintenance Statement
11.2 Avoid Fumes
11.3 Engine Oil
11.4 Checking Engine Oil Level
11.5 Changing Engine Oil and Filter
11.6 Cleaning Rubber Dust Unloading Valve
11.7 Servicing Air Filter Element
11.8 Checking Air Filter Hose
11.9 Service Cooling System Safely
11.10 Checking Coolant Level
11.11 Recommended Engine Coolant
11.12 Servicing Cooling System
11.13 Checking Radiator Hoses
11.14 Servicing the Alternator Belt
11.15 Servicing Water Separator Sediment Bowl
11.16 Cleaning Fuel Filter Sediment Bowl and Replacing Filter
11.17 Replacing Fuel Filter
11.18 Fuel Injection Pump
11.19 Fuel Injection Nozzles
11.20 Cleaning Grille and Side Screens
11.21 Cleaning Radiator Screen and Fins
12 Service Transmission
12.1 Transmission and Hydraulic Oil
12.2 Checking Front Axle Oil Level
12.3 Changing Front Axle Oil
12.4 Adjusting Front Axle Thrust Bolt Torque
12.5 Checking Transmission Oil Level
12.6 Changing Transmission Oil and Hydraulic Suction Oil Filter
13 Service Steering & Brakes
13.1 Adjusting Brake Pedal
13.2 Adjusting Parking Brake
14 Service Electrical
14.1 Service the Battery Safely
14.2 Checking Battery Electrolyte Level
14.3 Removing and Installing Battery
14.4 Cleaning Battery and Terminals
14.5 Using Booster Battery
14.6 Replacing Headlight Bulb
14.7 Replacing Light Bulbs
14.8 Replacing Fuses
15 Service Miscellaneous
15.1 Using Proper Fuel (Diesel)
15.2 Filling Fuel Tank
15.3 Raising and Lowering Hood
15.4 Checking Wheel Bolts and Hardware
15.5 Removing and Installing Wheels
15.6 Checking Tire Pressure
15.7 Selecting Front Tire Rolling Direction
15.8 Changing Wheel Spacing and Tread Width
15.9 Checking and Adjusting Toe-In
15.10 Cleaning Plastic Surfaces
15.11 Cleaning and Repairing Metal Surfaces
16 Troubleshooting
16.1 Using Troubleshooting Chart
16.2 Engine
16.3 Electrical System
16.4 Machine
16.5 Brakes
16.6 Steering
17 Storage
17.1 Storing Safety
17.2 Preparing Machine for Storage
17.3 Preparing Fuel and Engine For Storage
17.4 Removing Machine From Storage
18 Specifications
18.1 Engine
18.2 Electrical System
18.3 Fuel System
18.4 Drive Train
18.5 Hydraulic System
18.6 3 Point Hitch
18.7 PTO
18.8 Fluid Capacities
18.9 Ground Speeds
18.10 Tires
18.11 Tire Inflation Pressures
18.12 Tire Loads
18.13 Dimensions
18.14 Weight
18.15 Recommended Lubricants
18.16 Torque Values
19 Warranty
19.1 Product Warranty
19.2 John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
19.3 Tire Warranty
19.4 Limited Battery Warranty
20 Index
21 Notes
22 Notes
23 Notes
24 John Deere Quality Statement
24.1 John Deere Quality
25 Service Record
25.1 Record Service Dates
