Table of Content:
1 Introduction
1.1 Foreword
2 Component Identification and Definitions
2.1 Component Identification and Location
2.2 Definitions
2.3 Operator?s Manual
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Use Safety Lights and Devices
3.4 Follow Safety Instructions
3.5 Spanish Safety Signs and Operator’s Manual
3.6 Wear Protective Clothing
3.7 Prepare for Emergencies
3.8 Store Attachments Safely
3.9 Guards and Shields
3.10 Stay Clear of Platform
3.11 Keep Hands Away From Knives
3.12 Stay Clear of Rotating Drivelines
3.13 Ballasting for Safe Ground Contact
3.14 Practice Safe Maintenance
3.15 Service Machines Safely
3.16 Support Machine Properly
3.17 Park Machine Safely
3.18 Avoid Contact With Moving Parts
3.19 Avoid Contact With Cutterbar
3.20 Service Belts Safely
3.21 Transport Safely
3.22 Observe Maximum Transport Speed
3.23 Service Tires Safely
3.24 Avoid High-Pressure Fluids
3.25 Remove Paint Before Welding or Heating
3.26 Protect Against High Pressure Spray
3.27 Avoid Heating Near Pressurized Fluid Lines
3.28 Dispose of Waste Properly
3.29 Replace Safety Signs
4 Safety Sign Locations
4.1 Upper Cross Auger
4.2 Slow Speed Transport
4.3 Slow Speed Transport Tow-Bar
4.4 Vertical Knife
4.5 End Sheets, Reel Arms, and Back Sheet
4.6 End Sheets, Reel Arms, and Back Sheet
4.7 Back Tube?1415D Platform
4.8 Back Tube?1420D Platform
4.9 Back Tube?1425D Platform
4.10 Back Tube?1430D and 1435D Platforms
4.11 Back Tube?1440D and 1445D Platforms
5 Transport
5.1 Transport Platform
5.2 Attach Tow-Bar (If Equipped)
5.3 Convert Transport System for Transport (If Equipped)
5.4 Convert Transport System for Field Operation (If Equipped)
6 Attach and Detach
6.1 Attach Platform
6.2 Detach Platform
6.3 Attach Driver Arm
6.4 Detach Drive Arm
7 Operation
7.1 Drive Shields
7.2 Break-In Period
7.3 Lock and Unlock Reel Lift Cylinders
7.4 Lock and Unlock Platform Lift Cylinders
7.5 Platform Controls
7.6 Run Screens
7.7 Reel Position
7.8 Reel Speed
7.9 Platform Angle and Cut Height
7.10 Adjust Platform Raise and Lower Rates
7.11 Platform Drive
7.12 Platform One-Touch-Return
7.13 Platform Flotation and Adjustment
7.14 Platform Set-Up
7.15 Level Platform
7.16 Set Platform Operation Variables
7.17 Delivery Opening and Deck Shift
7.18 Deck Shift Control
7.19 Haying Tips
7.20 Windrow Types
7.21 Knife Speed
7.22 Knife Head Shield
7.23 Unplug Cutterbar
7.24 Upper Cross Auger
7.25 Draper Speed
7.26 Double Windrowing (If Equipped)
7.27 Use Swath Compressor (If Equipped)
8 Adjustments ? Reel
8.1 Reel Clearance
8.2 Reel Frown Adjustment
8.3 Reel Clearance
8.4 Reel Drive Chain
8.5 Reel Tines
8.6 Tine Tube Bushings
9 Lubrication
9.1 Grease and Gear Lubricant
9.2 Lubricant Storage
9.3 Alternative and Synthetic Lubricants
9.4 Mixing of Lubricants
10 Lubrication and Maintenance
10.1 Maintenance and Service
10.2 Maintenance Interval Chart
10.3 Break-In Maintenance
10.4 Every 10 Hours of Operation
10.5 Every 25 Hours of Operation
10.6 Every 50 Hours of Operation
10.7 Every 250 Hours of Operation
10.8 Every 500 Hours of Operation
10.9 Every 1000 Hours or 3 Years of Operation
10.10 End of Season Maintenance
11 Service
11.1 Roller Chain Installation
11.2 Sealed Bearing Installation
11.3 Electrical
11.4 Check Transport System Wheel Bolt Torque (If Equipped)
11.5 Check Transport System Axle Bolt Torque (If Equipped)
11.6 Remove and Install Knives and Knife Drive
11.7 Knife Guards
11.8 Remove and Install Knife Guards
11.9 Set Knife Hold-Downs
11.10 Knife Drive Timing
11.11 Remove and Install Knife Drive Belts: Non-Timed Drive
11.12 Remove and Install Knife Drive Belts: Timed Drive
11.13 Knife Drive Gear Case
11.14 Draper Tension Adjustment
11.15 Draper Alignment
11.16 Deck Height
11.17 Replace Cleat Saver Clips
11.18 Remove and Install Platform Draper
11.19 Remove and Install Draper Drive Roller
11.20 Remove and Install Idler Roller
12 Troubleshoot
12.1 Crop Loss at Cutterbar
12.2 Cutting Action and Knife Components
12.3 Reel Delivery
12.4 Platform and Drapers
12.5 Cutting Edible Beans
12.6 Windrow Formation
13 Attachments and Options
13.1 Cutterbar Wear Strips
13.2 Stub Guard Conversion Kit
13.3 Stabilizer Wheels
13.4 Divider Quick Latch Kit
13.5 Floating Crop Divider Kit
13.6 Lodged Crop Reel Finger Kit
13.7 Vertical Knife Mounts
13.8 Slow Speed Integral Transport System
13.9 Upper Cross Auger (UCA)
13.10 Tine Tube Reinforcement Kit
13.11 Double Draper Drive (DDD) Kit
13.12 Windrow Merger Attachment
13.13 Narrow Draper Deflector
13.14 Wide Draper Deflector
13.15 Draper Extension Kit
13.16 End Swath Deflector Rods (End Delivery)
13.17 HC10 Hay Conditioner
13.18 Hydraulic Deck Shift Package
13.19 Swath Forming Rods (Center Delivery)
14 Storage
14.1 End of Season Service
14.2 Beginning of Season Service
15 Specifications
15.1 Gauge Wheel Tire Pressure and Wheel Bolt Torque
15.2 Specifications
15.3 Platform Identification Number
15.4 Keep Proof of Ownership
15.5 Keep Machines Secure
15.6 Metric Bolt and Screw Torque Values
15.7 Unified Inch Bolt and Screw Torque Values
15.8 Flare Type Hydraulic Fittings
15.9 O-Ring Type Hydraulic Fittings
15.10 O-Ring Face Seal (ORFS) Hydraulic Fittings
16 Index
17 John Deere Service Literature Available
17.1 Technical Information
18 John Deere Service Keeps You On The Job
18.1 John Deere Is At Your Service