John Deere 1435, 1445, 1545, 1565 Series II Front Mower Operator Manual OMTCU28170

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Machine Use
1.4 Special Messages
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Pictorial Safety Signs
4.2 Avoid Injury From Battery Gases and Acids – M133159
4.3 WARNING – TCU13518
4.4 WARNING – TCU13555
4.5 CAUTION – TCU13520
4.6 CAUTION – TCU13563
4.7 CAUTION – TCU13553
4.8 CAUTION TCU27739
4.9 DANGER – TCU13892
4.10 DANGER – TCU13892
4.11 Tongue and Trailer Weight – TCU13173
4.12 CE Certification, Specification and Sound Label
4.13 CE Certification, Specification and Sound Label
4.14 CE Certification, Specification and Sound Label
4.15 CE Certification, Specification and Sound Label
5 Safety
5.1 Training
5.2 Preparation
5.3 Operation
5.4 Maintenance and Storage
5.5 Checking Mowing Area
5.6 Parking Safely
5.7 Rotating Blades are Dangerous
5.8 Protect Children
5.9 Avoid Tipping
5.10 Use Seat Belt Properly
5.11 Keep ROPS Installed Properly
5.12 Keep Riders Off
5.13 Towing Loads Safely
5.14 Stay Clear of Rotating Drivelines
5.15 Avoid High Pressure Fluids
5.16 Checking Wheel Hardware
5.17 Wear Appropriate Clothing
5.18 Prevent Fires
5.19 Tire Safety
5.20 Handling Fuel Safely
5.21 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Controls
7 Operating Machine
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Miscellaneous Controls
7.4 Testing Safety Systems
7.5 Testing PTO Switch
7.6 Testing Seat and Park Brake Switch
7.7 Testing the Park Brake
7.8 Using Proper Ballast
7.9 Adjusting Seat (Deluxe Suspension)
7.10 Adjusting Seat (Comfort Adjust Suspension)
7.11 Seat, Adjusting (Air Ride Suspension)
7.12 Using Seat Belt
7.13 Adjusting Steering Column
7.14 Using PTO Knob
7.15 Using Key Switch
7.16 Using Throttle Lever
7.17 Opening Engine Cover
7.18 Opening Service Hatch
7.19 Using Hour Meter
7.20 Using Four Wheel Drive (4WD) (1435 and 1445)
7.21 Using Four Wheel Drive (4WD) (1545 and 1565)
7.22 Using Two-Speed Transaxle (1545 and 1565)
7.23 Indicator Lamps
7.24 Using Hydrostatic Pedals
7.25 Using Brakes
7.26 Using Traction Assist Pedal
7.27 Using Fuel Shutoff Valve (1435)
7.28 Using Fuel Shutoff Valve (1445, 1545, 1565)
7.29 Raising and Lowering ROPS
7.30 Raising and Lowering the Attachment
7.31 Starting Engine
7.32 Stopping Engine
7.33 Transporting Machine
7.34 Moving Machine with Engine Off
7.35 Transporting Machine on Trailer
7.36 Using Power Outlet
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Intervals
9.1 Servicing Your Machine
9.2 Break-In
9.3 Before Each Use
9.4 After Each Use
9.5 Every 50 Hours or Yearly
9.6 Every 100 Hours
9.7 Every 200 Hours
9.8 Every 400 Hours
9.9 Every 500 Hours
9.10 Yearly
9.11 Every 1500 Hours or Two Years
9.12 Every 2000 Hours or Two Years
9.13 Every 3000 Hours or Three Years
9.14 Every 3000 Hours
9.15 As Needed
10 Service Lubrication
10.1 Grease
10.2 Lubricating Rear Axle Pivot Pin
10.3 Lubricating Rear Tie Rod
10.4 Lubricating Hydraulic Steering Cylinder
10.5 Lubricating Hydrostatic Linkage
10.6 Lubricating Engine Drive Shaft
10.7 Lubricating PTO Shaft
10.8 Lubricating Steering Spindles (2WD Only)
10.9 Lubricating Brake Pedal Linkage
10.10 Lubricating Operator Seat Slides
10.11 Lubricating Steering Column Tilt-Lock
11 Service Engine
11.1 Avoid Fumes
11.2 Engine Oil
11.3 Removing Engine Cover
11.4 Raising and Lowering the Seat Platform
11.5 Checking Engine Oil Level
11.6 Changing Engine Oil and Filter
11.7 Cleaning Air Intake Screen
11.8 Cleaning Oil Cooler and Radiator
11.9 Checking Air Filter Restriction Indicator
11.10 Servicing Air Cleaner Elements
11.11 Cleaning Dust Unloading Valve
11.12 Checking Air Intake Hoses and Clamps
11.13 Checking Radiator Hoses and Clamps
11.14 Recommended Engine Coolant
11.15 Service Cooling System Safely
11.16 Checking Coolant Level
11.17 Servicing Cooling System
11.18 Servicing Diesel Fuel Filter (1435)
11.19 Draining Water Separator (1445, 1545, 1565)
11.20 Changing Diesel Fuel Filter (1445, 1545, 1565)
11.21 Servicing Gasoline Fuel Filter
11.22 Priming Diesel Fuel System
11.23 Checking and Adjusting Alternator Belt
11.24 Replacing Alternator Belt
12 Service Transmission
12.1 Transaxle Oil
12.2 Checking the Transaxle Oil Level
12.3 Changing the Transaxle Oil and Filter
12.4 Adjusting Forward and Reverse Pedals
12.5 Adjusting Transaxle Neutral
12.6 4WD Oil
12.7 Checking the 4WD Oil Level
12.8 Changing the 4WD Oil
13 Service Steering & Brakes
13.1 Adjusting Toe-In
13.2 Adjusting Brakes
13.3 Adjusting Steering Column Tilt-Lock
14 Service Electrical
14.1 Service the Battery Safely
14.2 Checking Battery Electrolyte Level
14.3 Removing and Installing the Battery
14.4 Cleaning Battery and Terminals
14.5 Using Booster Battery
14.6 Checking and Replacing Fuses
15 Service Miscellaneous
15.1 Using Proper Fuel (Diesel)
15.2 Filling Fuel Tank
15.3 Using Service Latches
15.4 Cleaning and Repairing Metal Surfaces
15.5 Cleaning Plastic Surfaces
15.6 Tightening ROPS Hardware
15.7 Removing and Installing Front Wheels
15.8 Removing and Installing Rear Wheels
16 Troubleshooting
16.1 Using Troubleshooting Chart
16.2 Engine
16.3 Electrical
16.4 Machine
17 Storage
17.1 Storing Safety
17.2 Preparing Machine for Storage
17.3 Preparing Fuel and Engine For Storage
17.4 Removing Machine From Storage
18 Assembly
18.1 Parking Safely
18.2 Assemble Machine
18.3 Charge and Connect Battery
18.4 Check Tire Pressure
18.5 Raise ROPS
18.6 Checking Engine Oil Level
18.7 Test Safety Systems
18.8 Testing PTO Switch
18.9 Testing Seat and Park Brake Switch
18.10 Testing the Park Brake
19 Specifications
19.1 Engine
19.2 Capacities
19.3 Tire Inflation Pressures
19.4 Tire Inflation Pressures
19.5 Tightening Torques
19.6 Tongue and Trailer Weights
19.7 Travel Speeds (1435, 1445)
19.8 Travel Speeds (1545, 1565)
19.9 Tire Dimensions
19.10 Tire Dimensions
19.11 Dimensions
19.12 Sound Measurements
19.13 Vibration Measurements
20 Declaration of Conformity
20.1 EC Declaration of Conformity
21 Index
22 Service Statement
22.1 John Deere Parts
22.2 The Right Tools
22.3 Well-Trained Technicians
22.4 Prompt Service
23 Service Record
23.1 Record Service Dates