John Deere XUV865E, XUV865M, XUV865R Gator Utility Vehicles Operator Manual OMUC29884

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
1.5 Service Literature
1.6 Parts
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels with Text
4.1 Safety Label Location
4.2 Understanding the Machine Safety Labels
4.3 Protective Structure Safety and Certification Label
4.4 WARNING—CAUTION
4.5 WARNING
4.6 CAUTION
4.7 CAUTION—WARNING
5 Safety Labels without Text
5.1 Safety Label Location
5.2 Understanding the Machine Safety Labels without Text
5.3 Protective Structure Safety and Certification Label
5.4 Avoid Injury or Death from Rollover or Falling Off
5.5 Fluorinated Greenhouse Gas
5.6 Avoid Injury From Equipment Fires
5.7 Avoid Injury or Death from Rollover or Falling Off
5.8 Read Operator’s Manual, Service Battery
5.9 Avoid Injury From Battery Gases and Acid
5.10 Avoid Injury from Fire, Falling Off, or Improper Loading
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children/Small Adults and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belts, Nets, and Doors Properly
6.10 Keep Protective Structure Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Operator Ability
6.13 Before Driving
6.14 Transport Loads Safely
6.15 Using Front Attachments
6.16 Towing Loads Safely With Utility Vehicle
6.17 Driving On Rough Terrain
6.18 Climbing or Descending a Hill or Slope
6.19 Driving Across Slopes
6.20 Riding Through Water
6.21 Checking Wheel Hardware
6.22 Wear Appropriate Clothing
6.23 Practice Safe Maintenance
6.24 Prevent Fires
6.25 Do Not Modify Machine
6.26 Tire Safety
6.27 Handling Fuel Safely
6.28 Handling Waste Product and Chemicals
6.29 Use Electronic Display Properly
7 Machine Cleanout
7.1 General Cleaning Guidelines
7.2 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Nets
9.4 Using Doors
9.5 Using Hand Holds
9.6 Adjusting Tilt Steering Wheel
9.7 Adjusting Operator Seat
9.8 Using Cab Windshield (If Equipped)
9.9 Using Seat Belt
9.10 Using Ignition Key Switch
9.11 Starting the Engine
9.12 Stopping Engine
9.13 Using Instrument Display
9.14 Using Instrument Display Buttons
9.15 Exit Lighting Operation
9.16 Load Shedding
9.17 Testing Safety Systems
9.18 Testing the Safety Start System
9.19 Testing the Park Interlock System
9.20 Using Park Brake (If Equipped)
9.21 Using Travel Controls
9.22 Emergency Stopping
9.23 Using Rear Differential Lock
9.24 Using Four Wheel Drive
9.25 Using Headlights and Taillights
9.26 Using Turn Signals (If Equipped)
9.27 Using Hazard Lights (If Equipped)
9.28 Using Horn (If Equipped)
9.29 Using Windshield Wiper/Washer (Cab Models)
9.30 Opening and Closing Hood
9.31 Using Storage Areas
9.32 Using Accessory Outlets
9.33 Using HVAC Controls (If Equipped)
9.34 Using Electric Power Assist Steering (EPAS)
9.35 Using Correct Tires and Inflation
9.36 Determining Vehicle Load Capacity
9.37 Using the Cargo Box
9.38 Loading the Cargo Box
9.39 Emptying Cargo Box
9.40 Using a Trailer
9.41 Towing Loads
9.42 Tire Chains
9.43 Using Park Lock Override
9.44 Using Front Receiver Hitch
9.45 Transporting Machine
10 Service Intervals
10.1 Servicing Your Machine
10.2 Break In
10.3 Every 50 Hours or Annually (whichever comes first)
10.4 Every 100 Hours or Annually (whichever comes first)
10.5 Every 200 Hours or Annually (whichever comes first)
10.6 Every 400 Hours or 24 Months (whichever comes first)
10.7 Every 800 Hours or 24 Months (whichever comes first)
10.8 Every 1000 Hours or 24 Months (whichever comes first)
11 Service Lubrication
11.1 Grease
11.2 Lubricating Drive Line
11.3 Lubricating Cargo Box Strikers
12 Service Engine
12.1 Emissions Service Information
12.2 Avoid Fumes
12.3 Diesel Engine Oil
12.4 Checking Engine Oil Level
12.5 Changing Engine Oil and Filter
12.6 Cleaning Dust Unloading Valve
12.7 Servicing Air Cleaner Element
12.8 Checking Air Intake Hoses and Clamps
12.9 Servicing Sediment Bowl
12.10 Bleeding Fuel System
12.11 Servicing Fuel Injection Pump
12.12 Servicing Fuel Injection Nozzles
12.13 Cleaning Engine Compartment
12.14 Service Cooling System Safely
12.15 Cleaning Cooling Fins
12.16 Recommended Engine Coolant
12.17 Checking Coolant Level
12.18 Checking Radiator Hoses and Clamps
12.19 Servicing Cooling System
12.20 Servicing Alternator Belt
12.21 Servicing HVAC Compressor Belt
12.22 Checking Spark Arrestor
13 Service Transmission
13.1 Transmission and 4WD Front Differential Oil
13.2 Checking 4WD Front Differential Oil Level
13.3 Changing 4WD Front Differential Oil
13.4 Checking Transmission Oil Level
13.5 Changing Transmission Oil
13.6 Inspecting Driveline CV Boots
13.7 Checking Driven Clutch Rollers
13.8 Cleaning Primary Drive Clutch and Enclosure
13.9 Servicing Drive Belt
14 Service Brakes
14.1 Brake Fluid
14.2 Prepare Vehicle
14.3 Checking Brake Fluid Level
14.4 Checking Brake Lines
14.5 Bleeding Brake System
14.6 Checking Brake Pads
14.7 Checking Park Brake Fluid (If Equipped)
14.8 Adjusting Park Brake (If Equipped)
15 Service Electrical
15.1 Electrical
15.2 Service the Battery Safely
15.3 Checking the Battery (Sealed Batteries)
15.4 Charging Battery
15.5 Removing and Installing Battery
15.6 Cleaning Battery and Terminals
15.7 Replacing Headlight
15.8 Replacing Rear Light Bulbs (If Equipped)
15.9 Checking and Replacing Fuses
16 Service Miscellaneous
16.1 Diesel Fuel
16.2 Biodiesel Fuel
16.3 Filling Fuel Tank
16.4 Filling Windshield Washer Fluid
16.5 Lifting Machine
16.6 Removing and Installing Wheel Assembly
16.7 Checking and Adjusting Toe-In
16.8 Adjusting Suspension (Standard Shocks)
16.9 Removing and Installing Seats
16.10 Removing and Installing Tailgate
16.11 Replacing Cargo Box Tailgate Bushings
16.12 Converting Cargo Box to Flatbed
16.13 Replacing Cab Air Filter (HVAC Models)
16.14 Inspecting and Cleaning Seat Belts
16.15 Inspecting and Cleaning Nets or Doors
16.16 Cleaning Back-Up Alarm (If Equipped)
16.17 Cleaning Vehicle Surfaces
16.18 Cleaning and Repairing Cargo Box
16.19 Cleaning Gloss Plastic Surfaces
16.20 Cleaning and Repairing Metal Surfaces
17 Troubleshooting
17.1 Using Troubleshooting Chart
17.2 Engine
17.3 Electrical
17.4 Brakes
17.5 Cargo Box
17.6 Steering
18 Storage
18.1 Storing Safety
18.2 Preparing Machine for Storage
18.3 Preparing Fuel and Engine For Storage
18.4 Removing Machine From Storage
19 Specifications
19.1 Engine
19.2 Drive Train and Travel Speeds
19.3 Electrical System
19.4 Fuel System
19.5 Steering and Brakes
19.6 Tires
19.7 Capacities
19.8 Fluorinated Greenhouse Gas
19.9 Dimensions
19.10 Weights
19.11 Recommended Lubricants
19.12 Sound Measurements
20 Warranty
20.1 Product Warranty
20.2 EMISSION-RELATED WARRANTY STATEMENT OFF-ROAD UTILITY VEHICLE OVER 25 MPH
20.3 Tire Warranty
20.4 Limited Battery Warranty For Factory Installed Batteries
21 John Deere Quality Statement
21.1 John Deere Quality
22 Service Record
22.1 Record Service Dates
23 Index