John Deere XUV560E, XUV560E S4 Gator Utility Vehicles Operator Manual OMUC36882

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
1.5 Service Literature
1.6 Parts
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels with Text
4.1 Safety Label Location
4.2 Understanding the Machine Safety Labels
4.3 WARNING
4.4 Protective Structure Safety and Certification Label
4.5 CAUTION—WARNING
4.6 WARNING
4.7 WARNING
4.8 CAUTION
4.9 WARNING—CAUTION
5 Safety Labels without Text
5.1 Safety Label Location
5.2 Understanding the Machine Safety Labels without Text
5.3 Avoid Injury or Death from Rollover or Falling Off
5.4 Read Operator’s Manual, Service Battery
5.5 Avoid Injury From Battery Gases and Acid
5.6 Avoid Injury from Fire, Falling Off, or Improper Loading
5.7 Avoid Injury or Death from Falling Off
5.8 Avoid Injury or Death from Rollover or Falling Off
5.9 Avoid Injury From Equipment Fires
5.10 Avoid Injury or Death from Rollover or Falling Off
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children/Small Adults and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belts, Nets and Doors Properly
6.10 Keep Protective Structure Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Operator Ability
6.13 Before Driving
6.14 Transport Loads Safely
6.15 Using Front Attachments
6.16 Towing Loads Safely With Utility Vehicle
6.17 Driving On Rough Terrain
6.18 Climbing or Descending a Hill or Slope
6.19 Driving Across Slopes
6.20 Riding Through Water
6.21 Checking Wheel Hardware
6.22 Wear Appropriate Clothing
6.23 Practice Safe Maintenance
6.24 Prevent Fires
6.25 Do Not Modify Machine
6.26 Tire Safety
6.27 Handling Fuel Safely
6.28 Handling Waste Product and Chemicals
6.29 Use Electronic Display Properly
7 Machine Cleanout
7.1 General Cleaning Guidelines
7.2 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Checking Fuel Level
9.4 Using Nets
9.5 Using Hand Holds
9.6 Using Seat Belt
9.7 Using Ignition Key Switch
9.8 Starting the Engine
9.9 Stopping Engine
9.10 Using Instrument Display
9.11 Testing Safety Systems
9.12 Testing the Safety Start System
9.13 Testing the Park Interlock System
9.14 Using Travel Controls
9.15 Emergency Stopping
9.16 Using Rear Differential Lock
9.17 Using Four Wheel Drive
9.18 Using Headlights and Taillights
9.19 Opening and Closing Hood
9.20 Using Storage Areas
9.21 Using Accessory Outlet
9.22 Using Correct Tires and Inflation
9.23 Determining Vehicle Load Capacity
9.24 Using Rear Fold Down Cargo Rack (S4 Models)
9.25 Using the Cargo Box
9.26 Loading the Cargo Box
9.27 Emptying Cargo Box
9.28 Using a Trailer
9.29 Towing Loads
9.30 Tire Chains
9.31 Using Park Lock Override
9.32 Using Front Receiver Hitch (If Equipped)
9.33 Transporting Machine
10 Service Intervals
10.1 Servicing Your Machine
10.2 Severe Duty Service
10.3 Service Intervals
11 Service Lubrication
11.1 Grease
11.2 Lubricating Drive Line
11.3 Lubricating Suspension
11.4 Lubricating Cargo Box Strikers
12 Service Engine
12.1 Emissions Service Information
12.2 Avoid Fumes
12.3 Gasoline Engine Oil
12.4 Checking Engine Oil Level
12.5 Changing Engine Oil and Filter
12.6 Servicing Air Intake
12.7 Checking Spark Plug
12.8 Replacing Fuel Filter
12.9 Adjusting Carburetor
12.10 Cleaning Engine Compartment
12.11 Servicing Spark Arrestor
13 Service Transmission
13.1 Transmission and 4WD Front Differential Oil
13.2 Checking 4WD Front Differential Oil Level
13.3 Changing 4WD Front Differential Oil
13.4 Checking Transmission Oil Level
13.5 Changing Transmission Oil
13.6 Inspecting Driveline CV Boots
13.7 Servicing Clutch and Drive Belt
14 Service Steering & Brakes
14.1 Checking and Adjusting Toe-In
14.2 Adjusting Suspension (Standard Shocks)
14.3 Inspecting Steering Tie Rod Boots
14.4 Brake Fluid
14.5 Prepare Vehicle
14.6 Checking Brake Fluid Level
14.7 Checking Brake Lines
14.8 Bleeding Brake System
14.9 Checking Brake Pads
15 Service Electrical
15.1 Electrical
15.2 Service the Battery Safely
15.3 Checking the Battery (Sealed Batteries)
15.4 Removing and Installing Battery
15.5 Cleaning Battery and Terminals
15.6 Using Booster Battery
15.7 Replacing Headlight
15.8 Replacing Tail Light Bulb (If Equipped)
15.9 Checking and Replacing Fuses
16 Service Miscellaneous
16.1 Gasoline Fuel for 4-Cycle Engines
16.2 Filling Fuel Tank
16.3 Lifting Machine
16.4 Removing and Installing Wheel Assembly
16.5 Removing and Installing Seats
16.6 Removing and Installing Side Panels
16.7 Removing and Installing Storage Bin
16.8 Removing the Tailgate
16.9 Removing and Installing Cargo Box
16.10 Adjusting Cargo Box Latch Brackets
16.11 Inspecting and Cleaning Seat Belts
16.12 Inspecting and Cleaning Nets or Doors
16.13 Cleaning Back-Up Alarm (If Equipped)
16.14 Cleaning Vehicle Surfaces
16.15 Cleaning and Repairing Cargo Box
16.16 Cleaning Gloss Plastic Surfaces
16.17 Cleaning and Repairing Metal Surfaces
16.18 Using Quick Clamps
17 Troubleshooting
17.1 Using Troubleshooting Chart
17.2 Engine
17.3 Electrical
17.4 Brakes
17.5 Cargo Box
18 Storage
18.1 Storing Safety
18.2 Preparing Machine for Storage
18.3 Preparing Fuel and Engine For Storage
18.4 Removing Machine From Storage
19 Specifications
19.1 Engine
19.2 Drivetrain
19.3 Electrical System
19.4 Fuel System
19.5 Steering and Brakes
19.6 Tires
19.7 Capacities
19.8 Dimensions (XUV560)
19.9 Dimensions (XUV560 S4)
19.10 Weights (XUV560)
19.11 Weights (XUV560 S4)
19.12 Recommended Lubricants
19.13 Sound Measurements
20 Warranty
20.1 Product Warranty
20.2 EMISSION-RELATED WARRANTY STATEMENT OFF-ROAD UTILITY VEHICLE OVER 25 MPH
20.3 EMISSION-RELATED WARRANTY STATEMENT OFF-ROAD UTILITY VEHICLE OVER 25 MPH
20.4 Tire Warranty
20.5 Limited Battery Warranty For Factory Installed Batteries
21 John Deere Quality Statement
21.1 John Deere Quality
21.2 Transport Canada
22 Service Record
22.1 Record Service Dates
23 Index