John Deere XUV 625i GATOR Utility Vehicles Operator Manual OMM165096

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Understanding The Machine Safety Labels
5.2 CAUTION M165798
5.3 WARNING M165639
5.4 Occupant Protective Structure Safety and Certification Label
5.5 CAUTION M160916
5.6 WARNING M163469
5.7 CAUTION M161015
5.8 WARNING M117554
5.9 WARNING M158180
5.10 DANGER M128699
5.11 WARNING M161567
5.12 Warning M165174
5.13 Emission Control System Certification Label
5.14 Emission Compliance Period
5.15 Canadian Electromagnetic Compatibility (EMC) Compliance
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belt Properly
6.10 Keep Occupant Protective System (OPS) Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Before Driving
6.13 Transport Loads Safely
6.14 Using Front Attachments
6.15 Towing Loads Safely With Utility Vehicle
6.16 Driving On Rough Terrain
6.17 Climbing Or Descending A Hill
6.18 Driving Across Slopes
6.19 Riding Through Water
6.20 Checking Wheel Hardware
6.21 Wear Appropriate Clothing
6.22 Practice Safe Maintenance
6.23 Prevent Fires
6.24 Do Not Modify Machine
6.25 Tire Safety
6.26 Handling Fuel Safely
6.27 Handling Waste Product and Chemicals
7 Machine Cleanout
7.1 Prevent Fires
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Hand Holds
9.4 Adjusting Operator’s Seat
9.5 Adjusting Passenger Seat
9.6 Using Bench Seat
9.7 Using Seat Belt
9.8 Testing Safety Systems
9.9 Testing the Safety Start System
9.10 Using Park Brake
9.11 Using Travel Controls
9.12 Using Ignition Key Switch
9.13 Using Headlights
9.14 Using Instrument Display
9.15 Using Accessory Outlet
9.16 Using Turn Signal Switch (If Equipped)
9.17 Using Hazard Lights (If Equipped)
9.18 Using Front Blade Switch (If Equipped)
9.19 Using Speed Limiter Key Switch (If Equipped)
9.20 Using Storage Tray
9.21 Starting the Engine
9.22 Stopping Engine
9.23 Emergency Stopping
9.24 Using Traction Assist
9.25 Using Four Wheel Drive
9.26 Using the Cargo Box
9.27 Determining Vehicle Load Capacity
9.28 Loading the Cargo Box
9.29 Emptying Cargo Box
9.30 Towing Loads
9.31 Using Correct Tires and Inflation
9.32 Tire Chains
9.33 Transporting Machine
10 Replacement Parts
10.1 Service Literature
10.2 Parts
10.3 Part Numbers
11 Service Intervals
11.1 Servicing Your Machine
11.2 Break In
11.3 Every 50 Hours or Annually
11.4 Every 100 Hours or Annually (whichever comes first)
11.5 Every 200 Hours or Annually (whichever comes first)
11.6 Every 200 Hours
11.7 Every 400 Hours or 24 Months (whichever comes first)
11.8 Every 800 Hours or 24 Months (whichever comes first)
11.9 Every 1000 Hours or 24 Months (whichever comes first)
12 Service Lubrication
12.1 Grease
12.2 Lubricating Drive Line
12.3 Lubricating Suspension
13 Service Engine
13.1 Engine Warranty Maintenance Statement
13.2 Avoid Fumes
13.3 Engine Oil
13.4 Checking Engine Oil Level
13.5 Changing Engine Oil and Filter
13.6 Cleaning Dust Unloading Valve
13.7 Servicing Air Cleaner Element
13.8 Checking Air Intake, Hoses and Clamps
13.9 Checking Spark Plug
13.10 Replacing Fuel Filter
13.11 Cleaning Engine Compartment
13.12 Cleaning Radiator Cooling Fins
13.13 Checking Coolant Level
13.14 Service Cooling System Safely
13.15 Servicing Cooling System
13.16 Recommended Engine Coolant
13.17 Checking Radiator Hoses and Clamps
13.18 Checking Spark Arrestor
14 Service Transmission
14.1 Transaxle Oil
14.2 4WD Front Differential Oil
14.3 Checking 4WD Front Differential Oil Level
14.4 Changing 4WD Front Differential Oil
14.5 Checking Transaxle Oil Level
14.6 Changing Transaxle Oil
14.7 Inspecting Driveline CV Boots
14.8 Checking Drive Belt
14.9 Checking Secondary Driven Clutch Buttons
14.10 Cleaning Primary Drive Clutch
15 Service Steering & Brakes
15.1 Brake Fluid
15.2 Checking Brake Fluid Level
15.3 Checking Brake Pads
15.4 Checking Park Brake Fluid
16 Service Electrical
16.1 Service the Battery Safely
16.2 Checking the Battery (Sealed Batteries)
16.3 Removing and Installing Battery
16.4 Cleaning Battery and Terminals
16.5 Using Booster Battery
16.6 Replacing Headlight Bulb
16.7 Replacing Instrument Panel Bulbs
16.8 Checking and Replacing Fuses
17 Service Miscellaneous
17.1 Using Proper Fuel and Stabilizer
17.2 Filling Fuel Tank
17.3 Removing and Installing Wheel Assembly
17.4 Removing and Installing Seats
17.5 Opening and Closing Hood
17.6 Removing and Installing Storage Tray
17.7 Inspecting Seat Belt
17.8 Cleaning and Repairing Cargo Box
17.9 Replacing Cargo Box Tailgate Bushings
17.10 Checking and Adjusting Toe-In
17.11 Adjusting Suspension (Standard Shocks)
17.12 Adjusting Suspension (High Performance Shocks)
17.13 Cleaning Vehicle Surfaces
17.14 Cleaning and Repairing Metal Surfaces
17.15 Cleaning Plastic Hood and Body Panel Surfaces
17.16 Checking Windshield or Windscreen Regularly
18 Troubleshooting
18.1 Using Troubleshooting Chart
18.2 Engine
18.3 Electrical
18.4 Brakes
18.5 Cargo Box
19 Storage
19.1 Storing Safety
19.2 Preparing Machine for Storage
19.3 Preparing Fuel and Engine For Storage
19.4 Removing Machine From Storage
20 Specifications
20.1 Engine Specifications
20.2 Drive Train
20.3 Electrical System
20.4 Fuel System
20.5 Fluid Capacities
20.6 Steering and Brakes
20.7 Tires
20.8 Dimensions
20.9 Weights and Capacities
20.10 Recommended Lubricants
21 Warranty
21.1 Product Warranty
21.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Gas Engines for Use …
21.3 Tire Warranty
21.4 Limited Battery Warranty
22 Index
23 John Deere Quality Statement
23.1 John Deere Quality
24 Service Record
24.1 Record Service Dates