John Deere XUV 625i GATOR Utility Vehicles Operator Manual OMM159758

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Understanding The Machine Safety Labels
5.2 Occupant Protective Structure Safety and Certification Label
5.3 CAUTION M160916
5.4 WARNING M163469
5.5 CAUTION M161015
5.6 WARNING M117554
5.7 WARNING M158180
5.8 DANGER M128699
5.9 WARNING M161567
5.10 Warning M159705
5.11 Emission Control System Certification Label
5.12 Emission Compliance Period
5.13 Canadian Electromagnetic Compatibility (EMC) Compliance
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belt Properly
6.10 Keep Occupant Protective System (OPS) Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Before Driving
6.13 Transport Loads Safely
6.14 Towing Loads Safely With Utility Vehicle
6.15 Driving On Rough Terrain
6.16 Climbing Or Descending A Hill
6.17 Driving Across Slopes
6.18 Riding Through Water
6.19 Checking Wheel Hardware
6.20 Wear Appropriate Clothing
6.21 Practice Safe Maintenance
6.22 Prevent Fires
6.23 Do Not Modify Machine
6.24 Tire Safety
6.25 Handling Fuel Safely
6.26 Handling Waste Product and Chemicals
7 Operating Controls
7.1 Operator Station Controls
8 Operating
8.1 Daily Operating Checklist
8.2 Avoid Damage to Plastic and Painted Surfaces
8.3 Using Hand Holds
8.4 Adjusting Operator’s Seat
8.5 Adjusting Passenger Seat
8.6 Using Bench Seat
8.7 Using Seat Belt
8.8 Testing Safety Systems
8.9 Testing the Safety Start System
8.10 Using Park Brake
8.11 Using Travel Controls
8.12 Using Ignition Key Switch
8.13 Using Headlights
8.14 Using Instrument Display
8.15 Using Accessory Outlet
8.16 Using Turn Signal Switch (If Equipped)
8.17 Using Hazard Lights (If Equipped)
8.18 Using Front Blade Switch (If Equipped)
8.19 Using Speed Limiter Key Switch (If Equipped)
8.20 Using Storage Tray
8.21 Starting the Engine
8.22 Stopping Engine
8.23 Using Traction Assist
8.24 Using Four Wheel Drive
8.25 Using the Cargo Box
8.26 Determining Vehicle Load Capacity
8.27 Loading the Cargo Box
8.28 Emptying Cargo Box
8.29 Towing Loads
8.30 Using Correct Tires and Inflation
8.31 Tire Chains
8.32 Transporting Machine
9 Replacement Parts
9.1 Service Literature
9.2 Parts
9.3 Part Numbers
10 Service Intervals
10.1 Servicing Your Machine
10.2 Break In
10.3 Every 50 Hours or Annually
10.4 Every 100 Hours or Annually (whichever comes first)
10.5 Every 200 Hours or Annually (whichever comes first)
10.6 Every 200 Hours
10.7 Every 400 Hours or 24 Months (whichever comes first)
10.8 Every 800 Hours or 24 Months (whichever comes first)
10.9 Every 1000 Hours or 24 Months (whichever comes first)
11 Service Lubrication
11.1 Grease
11.2 Lubricating Drive Line
11.3 Lubricating Suspension
12 Service Engine
12.1 Engine Warranty Maintenance Statement
12.2 Avoid Fumes
12.3 Engine Oil
12.4 Checking Engine Oil Level
12.5 Changing Engine Oil and Filter
12.6 Cleaning Dust Unloading Valve
12.7 Servicing Air Cleaner Element
12.8 Checking Air Intake, Hoses and Clamps
12.9 Checking Spark Plug
12.10 Replacing Fuel Filter
12.11 Cleaning Engine Compartment
12.12 Cleaning Radiator Cooling Fins
12.13 Checking Coolant Level
12.14 Service Cooling System Safely
12.15 Servicing Cooling System
12.16 Recommended Engine Coolant
12.17 Checking Radiator Hoses and Clamps
12.18 Checking Spark Arrestor
13 Service Transmission
13.1 Transaxle Oil
13.2 4WD Front Differential Oil
13.3 Checking 4WD Front Differential Oil Level
13.4 Changing 4WD Front Differential Oil
13.5 Checking Transaxle Oil Level
13.6 Changing Transaxle Oil
13.7 Inspecting Driveline CV Boots
13.8 Checking Drive Belt
13.9 Checking Secondary Driven Clutch Buttons
13.10 Cleaning Primary Drive Clutch
14 Service Steering & Brakes
14.1 Brake Fluid
14.2 Checking Brake Fluid Level
14.3 Checking Brake Pads
14.4 Checking Park Brake Fluid
15 Service Electrical
15.1 Service the Battery Safely
15.2 Checking the Battery (Sealed Batteries)
15.3 Removing and Installing Battery
15.4 Cleaning Battery and Terminals
15.5 Using Booster Battery
15.6 Replacing Headlight Bulb
15.7 Replacing Instrument Panel Bulbs
15.8 Checking and Replacing Fuses
16 Service Miscellaneous
16.1 Using Proper Fuel
16.2 Filling Fuel Tank
16.3 Removing and Installing Wheel Assembly
16.4 Removing and Installing Seats
16.5 Opening and Closing Hood
16.6 Removing and Installing Storage Tray
16.7 Inspecting Seat Belt
16.8 Cleaning and Repairing Cargo Box
16.9 Replacing Cargo Box Tailgate Bushings
16.10 Checking and Adjusting Toe-In
16.11 Adjusting Suspension (Standard Shocks)
16.12 Adjusting Suspension (High Performance Shocks)
16.13 Cleaning Vehicle Surfaces
16.14 Cleaning and Repairing Metal Surfaces
16.15 Cleaning Plastic Hood and Body Panel Surfaces
16.16 Checking Windshield or Windscreen Regularly
17 Troubleshooting
17.1 Using Troubleshooting Chart
17.2 Engine
17.3 Electrical
17.4 Brakes
17.5 Cargo Box
18 Storage
18.1 Storing Safety
18.2 Preparing Machine for Storage
18.3 Preparing Fuel and Engine For Storage
18.4 Removing Machine From Storage
19 Specifications
19.1 Engine Specifications
19.2 Drive Train
19.3 Electrical System
19.4 Fuel System
19.5 Fluid Capacities
19.6 Steering and Brakes
19.7 Tires
19.8 Dimensions
19.9 Weights and Capacities
19.10 Recommended Lubricants
20 Warranty
20.1 Product Warranty
20.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Utility Vehicle Gas …
20.3 Tire Warranty
20.4 Limited Battery Warranty
21 Index
22 Notes
23 Notes
24 John Deere Quality Statement
24.1 John Deere Quality
25 Service Record
25.1 Record Service Dates