John Deere W540 to C670 Combine Technical Manual TM402119

John Deere W540 to C670 Combine Technical Manual TM402119

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 5435 Pages

Engine Type: Combine

Model: W540, W550, W650, W660, T550, T560, T660, T670, C670

Part Number: TM402119

Issue Date:

CONTENTS:

Foreword

General

Safety

Combine and Component Identification

Standard Torque Values

Diagnostic and Testing Procedures

Diagnostic Trouble Codes

Accessing Diagnostic Trouble Codes and Addresses

ADU – Armrest Display Unit

CAB – Control Unit CAB and Cab Power Module DTCs

CDU – Corner Post Display Unit

ECU – Control Unit ECU Diagnostic Trouble Codes

GreenStar Display Warning Messages and Fault Codes

GreenStar KeyCard and Data Storage Card Warning Messages

GreenStar Mobile Processor Warning Messages

HARVEST DOC Warning Messages

HMM – Harvest Moisture Meter

LC1 – Control Unit LC1 and Left Power Module 1 DTCs

LC2 – Control Unit LC2 and Left Power Module 2 DTCs

PTP – Calibration Codes

PTP – Control Unit PTP Diagnostic Trouble Codes

RCU – Control Unit RCU and Right Power Module DTCs

SFC – Control Unit SFC Diagnostic Trouble Codes

SSU – Control Unit SSU Diagnostic Trouble Codes

SSU – Last Exit Codes

LCR – StarFire Receiver 300 Diagnostic Trouble Codes

StarFire Receiver (iTC and 3000) Diagnostic Trouble Codes

StarFire Receiver Warning Messages

Terrain Compensation Module Diagnostic Trouble Codes

VCM – Control Unit VCM Diagnostic Trouble Codes

VTi – GreenStar Display 2100/2600

Observable Symptoms

Engine System

Air Intake and Cooling Systems

Electrical System

Power Train System

Four-Wheel Drive System

Brake System

Hydraulic System

Main Gear Case System

Steering System

Heating, Ventilating and Air Conditioning System

Engine System

General Information

Test Procedures and Adjustments

Engine Type Identification

Engine Diagnostics – Type A

Engine Diagnostics – Type B

Component Identification and Location

Air Intake and Cooling System

General Information

Test Procedures and Adjustments

Air Intake System Diagnostics

Cooling System Diagnostics

Component Identification and Location

Electrical System

How To Use This Diagnostic Information

Accessing Diagnostic Trouble Codes and Addresses

Diagnostic Addresses by Control Unit

Machine Setting Addresses

Diagnostic Trouble Codes, Warning Messages and Fault Codes

Calibration Procedures

Functional Schematic

Active Header Height Control Type Identification

Active Header Height Diagnostics – Type A

Active Header Height Diagnostics – Type B

Active Header Height Diagnostics – Type C

Active Header Height Diagnostics – Type D

Active Header Height Diagnostics – Type E

Active Header Height Diagnostics – Type F

Active Header Height Diagnostics – Type G

Active Header Height Diagnostics – Type H

Air Seat Diagnostics

Alternator and Battery Diagnostics

Area Counter Diagnostics

Armrest Display Unit Overall Diagnostics

Auxiliary Power Strip Outlet Diagnostics

Backup Alarm Type Identification

Backup Alarm Diagnostics – Type A

Backup Alarm Diagnostics – Type B

Beater Speed Sensor Type Identification

Beater Speed Sensor Diagnostics – Type A

Beater Speed Sensor Diagnostics – Type B

Beater Speed Sensor Diagnostics – Type C

Beater Speed Sensor Diagnostics – Type D

CAN Bus Diagnostics

Chassis Tilt Diagnostics

Chopper Speed Sensor Diagnostics

Chopper Vane Angle Adjust Diagnostics

Clean Grain Elevator Speed Sensor Diagnostics

Cleaning Fan Speed Adjust Diagnostics

Cleaning Fan Speed Display Diagnostics

Control Unit CAB/CPM Overall Diagnostics

Control Unit CDU Overall Diagnostics

Control Unit ECU Overall Diagnostics

Control Unit LC1/LPM1 Overall Diagnostics

Control Unit LC2/LPM2 Overall Diagnostics

Control Unit PTP Overall Diagnostics

Control Unit RCU/RPM Overall Diagnostics

Control Unit SFC Overall Diagnostics

Control Unit SSU Overall Diagnostics

Control Unit VCM Overall Diagnostics

Conveyor Auger Speed Sensor Diagnostics

Corn Head Chopper Speed Sensor Diagnostics

Cutterbar Pressure Adjust Diagnostics

Deck Plate Adjust Diagnostics

Deck Plate Display Diagnostics

Deck Plate Resume Diagnostics

Draper Cutterbar Tilt Adjust Diagnostics

Draper Frame Float Diagnostics

Draper Speed Adjust Diagnostics

Electric Fuel Pump Type Identification

Electric Fuel Pump Diagnostics – Type A

Electric Fuel Pump Diagnostics – Type B

Engine Air Filter Sensor Diagnostics

Engine and Fuel Control Type Identification

Engine and Fuel Control Diagnostics – Type A

Engine and Fuel Control Diagnostics – Type B

Engine Coolant Temperature Sensor Diagnostics

Engine Oil Pressure Sensor Diagnostics

Feeder House Reverse Diagnostics

Feeder House Speed Adjust Diagnostics – Type A

Feeder House Speed Display Diagnostics

Folding Corn Head Diagnostics – Type A

Four-Wheel Drive Diagnostics

Fuel Level Display Diagnostics

Glow Plug Diagnostics

Grain Level Switch Diagnostics

Grain Loss Monitor Diagnostics

Grain Tank Cover Diagnostics

GreenStar – Data Card Type Identification

GreenStar – Data Card Diagnostics – Type A

GreenStar – Data Card Diagnostics – Type B

GreenStar – Display Type Identification

GreenStar – Display Diagnostics – Type A

GreenStar – Display Diagnostics – Type B

GreenStar – Documentation Type Identification

GreenStar – Documentation Diagnostics – Type A

GreenStar – Documentation Diagnostics – Type B

GreenStar – Mobile Processor Diagnostics

GreenStar – Printer Diagnostics

GreenStar – RTK Type Identification

GreenStar – RTK Diagnostics – Type A

GreenStar – RTK Diagnostics – Type B

GreenStar – RTK Diagnostics – Type C

GreenStar – StarFire Receiver Type Identification

GreenStar – StarFire Receiver Diagnostics – Type A

GreenStar – StarFire Receiver Diagnostics – Type B

GreenStar – StarFire Receiver Diagnostics – Type C

GreenStar – StarFire Receiver Diagnostics – Type D

GreenStar – StarFire Receiver Diagnostics – Type E

GreenStar – StarFire Receiver Diagnostics – Type F

GreenStar – Steering – Auto Type Identification

GreenStar – Steering – Auto Diagnostics – Type A

GreenStar – Steering – Auto Diagnostics – Type B

GreenStar – Steering – Auto Diagnostics – Type C

GreenStar – Steering – Auto Diagnostics – Type D

GreenStar – Steering – Manual Type Identification

GreenStar – Steering – Manual Diagnostics – Type A

GreenStar – Steering – Manual Diagnostics – Type B

Ground Speed Display Type Identification

Ground Speed Display Diagnostics – Type A

Ground Speed Display Diagnostics – Type B

Harvest Monitor Diagnostics

Header Engage Diagnostics

Header Identification Diagnostics

Header Raise/Lower Diagnostics

Heating, Ventilating and Air Conditioning Diagnostics

Horn Diagnostics

Hydraulic Oil Temperature Sensor Diagnostics

Hydrostatic Charge Pressure Switch Diagnostics

Hydrostatic Drive Control Diagnostics – Automatic Feed Rate – Type Identification

Hydrostatic Drive Control Diagnostics – Automatic Feed Rate – Type A

Hydrostatic Drive Control Diagnostics – Automatic Feed Rate – Type B

Hydrostatic Drive Control Diagnostics – Manual

Lateral Tilt – Automatic Diagnostics

Lateral Tilt – Display Diagnostics

Lateral Tilt – Manual Diagnostics

Lighting – Beacon Lights Diagnostics

Lighting – Brake Light Diagnostics

Lighting – Dome Light Diagnostics

Lighting – Engine Service Lights Diagnostics

Lighting – Field Lights Type Identification

Lighting – Field Lights Diagnostics – Type A

Lighting – Field Lights Diagnostics – Type B

Lighting – Field Lights Diagnostics – Type C

Lighting – Field Lights Diagnostics – Type D

Lighting – Gull Wing Service Lights Diagnostics

Lighting – Hazard Lights Type Identification

Lighting – Hazard Lights Diagnostics – Type A

Lighting – Hazard Lights Diagnostics – Type B

Lighting – Marker Lights Type Identification

Lighting – Marker Lights Diagnostics – Type A

Lighting – Marker Lights Diagnostics – Type B

Lighting – Panel Lights Diagnostics

Lighting – Road Lights Type Identification

Lighting – Road Lights Diagnostics – Type A

Lighting – Road Lights Diagnostics – Type B

Lighting – Road Lights Diagnostics – Type C

Lighting – Shoe Service Light Diagnostics

Lighting – Side Finder Lights Diagnostics

Lighting – Unloading Auger Light Diagnostics

Lighting – Work Lights Diagnostics

Local Link System – CAB/CPM Diagnostics

Local Link System – LC1/LPM1 Diagnostics

Local Link System – RCU/RPM Diagnostics

Mass Flow Sensor Diagnostics

Main Gear Case Filter Switch Diagnostics

Main Gear Case Pressure Sensor Diagnostics

Main Gear Case Temperature Sensor Diagnostics

Mirror System – Aiming Diagnostics

Mirror System – Heater Diagnostics

Moisture Sensor Diagnostics

Park Brake Alert Type Identification

Park Brake Alert Diagnostics

Power Distribution – Fuse Center Diagnostics

Power Distribution – Wake-up Power Diagnostics

Quick Stop Diagnostics

Radio Diagnostics

Reel Fore/Aft Adjust Type Identification

Reel Fore/Aft Adjust Diagnostics – Type A

Reel Fore/Aft Adjust Diagnostics – Type B

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type A

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Diagnostics – Type C

Reel Resume – Fore/Aft Diagnostics

Reel Resume – Raise/Lower Diagnostics

Reel Reverse Diagnostics

Reel/Belt Speed – Automatic Adjust Diagnostics

Reel/Belt Speed – Manual Adjust Diagnostics

Remote Chaffer Adjust Diagnostics

Remote Precleaner Adjust Diagnostics

Remote Sieve Adjust Diagnostics

Road/Field Diagnostics

Road Speed Limit Diagnostics

Row Guidance Diagnostics

Separator Engage Type Identification

Separator Engage Diagnostics – Type A

Separator Engage Diagnostics – Type B

Separator Engage Diagnostics – Type C

Separator Plugged Alarm Diagnostics

Separator Speed Sensor Diagnostics

Service Brake Charge Pressure Diagnostics

Starter Diagnostics

Tailings Elevator Speed Sensor Diagnostics

Tailings Monitor Diagnostics

Threshing Clearance Adjust Diagnostics

Threshing Clearance Display Diagnostics

Threshing Speed Adjust Diagnostics

Threshing Speed Display Diagnostics

Transmission – Differential Lock Engage Diagnostics

Transmission – Park Brake Engage Diagnostics

Transmission – Two-Range Automatic Diagnostics

Transmission – Shift Lock Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Swing Diagnostics

Windshield Washer/Wiper Diagnostics

Circuit Code Listing

Connector Information

Connector Repair Procedures

Power Train System

General Information

Test Procedures and Adjustments

Final Drive Diagnostics

Transmission – Type Identification

Transmission Diagnostics – Type A

Transmission Diagnostics – Type B

Hydrostatic Drive – Type Identification

Hydrostatic Drive Diagnostics – Type A

Hydrostatic Drive Diagnostics – Type B

Hydrostatic Drive Diagnostics – Type C

Component Identification and Location

Four-Wheel Drive System

General Information

Test Procedures and Adjustments

Two-Speed Four-Wheel Drive Type Identification

Two-Speed Four-Wheel Drive Diagnostics – Type A

Two-Speed Four-Wheel Drive Diagnostics Type B

Component Identification and Location

Brake System

General Information

Test Procedures and Adjustments

Park Brakes Type Identification

Park Brakes Diagnostics – Type A

Park Brakes Diagnostics – Type B

Service Brakes Type Identification

Service Brakes Diagnostics Type A

Service Brakes Diagnostics Type B

Component Identification and Location

Hydraulic System

General Information

Test Procedures and Adjustments

Basic Hydraulic System Type Identification

Basic Hydraulic System Diagnostics – Type A

Basic Hydraulic System Diagnostics – Type B

Belt Pickup Drive Type Identification

Belt Pickup Drive Diagnostics – Type A

Belt Pickup Drive Diagnostics – Type B

Belt Pickup Drive Diagnostics – Type C

Chaff Spreader Diagnostics

Chassis Tilt Diagnostics

Cutterbar Pressure Adjust Diagnostics

Deck Plate Adjust Diagnostics Type Identification

Deck Plate Adjust Diagnostics – Type A

Deck Plate Adjust Diagnostics – Type B

Draper Auger Drive Diagnostics

Draper Belt Drive Diagnostics

Draper Cutterbar Pressure Adjust Diagnostics

Draper Cutterbar Tilt Adjust Diagnostics

Draper Frame Float Diagnostics – Type Identification

Draper Frame Float Diagnostics – Type A

Draper Frame Float Diagnostics – Type B

Feeder House Reverser Shift Diagnostics

Feeder House Gear Case Cooler Diagnostics

Folding Corn Head Diagnostics

Header Raise/Lower Diagnostics

Lateral Tilt Type Identification

Lateral Tilt Diagnostics – Type A

Lateral Tilt Diagnostics – Type B

Hydraulic System Overheating Diagnostics

Multicoupler Diagnostics

Reel Drive Type Identification

Reel Drive Diagnostics Type A

Reel Drive Diagnostics – Type B

Reel Fore/Aft Type Identification

Reel Fore/Aft Diagnostics – Type A

Reel Fore/Aft Diagnostics – Type B

Reel Raise/Lower Type Identification

Reel Raise/Lower Diagnostics – Type A

Reel Raise/Lower Diagnostics – Type B

Reel Raise/Lower Diagnostics – Type C

Threshing Speed Diagnostics

Unloading Auger Swing Diagnostics

Component Identification and Location

Main Gear Case System

General Information

Test Procedures and Adjustments

Main Gear Case Overall Diagnostics – Type Identification

Main Gear Case Overall Diagnostics – Type A

Main Gear Case Overall Diagnostics – Type B

Main Gear Case Filter Restricted Diagnostics

Main Gear Case Pressure Low Diagnostics Type Identification

Main Gear Case Pressure Low Diagnostics – Type A

Main Gear Case Pressure Low Diagnostics – Type B

Main Gear Case Temperature High Diagnostics

Separator Engage Diagnostics

Unloading Auger Engage Diagnostics

Component Identification and Location

Steering System

General Information

Test Procedures and Adjustments

Steering System Type Identification

Steering Diagnostics – Type A

Steering Diagnostics – Type B

Component Identification and Location

Heating, Ventilating, and Air Conditioning System

General Information

Test Procedures and Adjustments

Heating, Ventilation and Air Conditioning Diagnostics

Component Identification and Location

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