John Deere W200M and W235M Rotary Self-Propelled Windrower Operator Manual OMFH344789

Table of Content:

1 Introduction
1.1 Foreword
2 Safety Features
2.1 Machine Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Download Instructions
3.5 Handle Fluids Safely—Avoid Fires
3.6 Prevent Battery Explosions
3.7 Replace Safety Signs
3.8 Use Proper Lifting Equipment
3.9 Keep Riders and Children Off Machine
3.10 Ballast for Safe Ground Contact
3.11 Park Machine Safely
3.12 Work In Ventilated Area
3.13 Illuminate Work Area Safely
3.14 Handle Fuel Safely—Avoid Fires
3.15 Prepare for Emergencies
3.16 In Case of Fire
3.17 Avoid Static Electricity Risk When Refueling
3.18 Wear Protective Clothing
3.19 Work in Clean Area
3.20 Service Machines Safely
3.21 Stay Clear of Header
3.22 Use Safety Lights and Devices
3.23 Use Seat Belts
3.24 Transport Machine with Header or Weight Box Attached
3.25 Prevent Machine Runaway
3.26 Practice Safe Maintenance
3.27 Servicing Electronic Control Units
3.28 Welding Near Electronic Control Units
3.29 Keep Electronic Control Unit Connectors Clean
3.30 Precautions for Welding
3.31 Remove Paint Before Welding or Heating
3.32 Avoid Heating Near Pressurized Fluid Lines
3.33 Stay Clear of Rotating Drivelines
3.34 Install All Shields and Guards
3.35 Avoid High-Pressure Fluids
3.36 Wait Before Opening High-Pressure Fuel System
3.37 Service Accumulator Systems Safely
3.38 Protect Against High Pressure Spray
3.39 Service Tires Safely
3.40 Avoid Harmful Asbestos Dust
3.41 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3.42 Service Cooling System Safely
3.43 Remove Accumulated Crop Debris
3.44 Support Machine Properly
3.45 Store Attachments Safely
3.46 Service Drive Belts Safely
3.47 Handle Electronic Components and Brackets Safely
3.48 Avoid Backover Accidents
3.49 Handling Batteries Safely
3.50 Park Machine Safely
3.51 Clean Exhaust Filter Safely
3.52 Avoid Hot Exhaust
3.53 Exhaust Filter Cleaning
3.54 Freeing a Mired Machine
3.55 Before Operating
3.56 Use Proper Tools
3.57 Construct Dealer-Made Tools Safely
3.58 Practice Safe Service Procedures
3.59 Emergency Exit
4 Safety Sign Location
4.1 Replace Safety Signs
4.2 Left-Hand Side Landing
4.3 Right-Hand Side Landing
4.4 Left-Hand Side
4.5 Right-Hand Side Frame Rail
4.6 Starter
4.7 Gull Wing Door
4.8 Tilt Cylinder
4.9 Engine Compartment (Left-Hand Side)
4.10 Engine Compartment (Right-Hand Side)
4.11 Inside Cab (Left-Hand Side)
4.12 Inside Cab (Right-Hand Side)
4.13 Accumulator (Left-Hand Side)
4.14 Accumulator (Right-Hand Side)
4.15 Rear Hood
5 Controls and Instruments
5.1 Required Machine Stop Warning
5.2 General View of Controls and Instruments
6 Overhead Control Panel
6.1 Aftermarket Radios
6.2 Program Radio for Local Area Frequency
6.3 Radio Controls
6.4 Radio Antenna
6.5 Radio Communications
7 CommandCenter™ Display Screens
7.1 Generation 4 Display
7.2 Onscreen Help Navigation
7.3 Run Pages Overview
7.4 MENU Overview
7.5 Machine Settings Overview
7.6 Applications Overview
7.7 System Overview
8 CommandTouch™ Armrest Console
8.1 Armrest Console Controls
8.2 Header Drive Engage Switch
8.3 Armrest Adjustment Dial
8.4 Side Control Module (SCM)
8.5 House Control Module (HCM)
8.6 Multi-Function Lever
9 CommandTouch™ Cab Cornerpost
9.1 CommandTouch Cab Cornerpost
9.2 Aftertreatment Indicators Overview
10 Calibration Procedures
10.1 Calibration Procedures – When to Calibrate
10.2 Header Pressure Release Calibration Procedures
10.3 Calibration Error Codes
11 Operator’s Station
11.1 Manual Storage Location
11.2 ComfortCommand™ Operator’s Seat (Basic Seat)
11.3 Adjust Left-Hand Armrest and Seat Back (Basic Seat)
11.4 Instructional Seat
11.5 Seat Belts
11.6 Armrest Control Console
11.7 Armrest Display
11.8 Fire Extinguisher Location (If Equipped)
11.9 Steering Column
11.10 Windshield Wiper Switch
11.11 Turn Signals, Horn, and Headlights Lever
11.12 Key Switch
11.13 Handrails and Right-Hand Landing Access
12 Lights and Signals
12.1 Lighting Locations
12.2 Lighting Delay/Timeout
12.3 Cab Interior Light
12.4 Map Light
13 Prestarting Checks
13.1 Daily Prestarting Checks
13.2 Check Engine Oil Level
13.3 Check Coolant Level
13.4 Check Water Separator
13.5 Check Air Cleaner Dust Unloader Valve
13.6 Check Engine Compartment for Accumulated Trash and Debris
13.7 Check Hydrostat Oil Level
13.8 Check Tires Daily for Damage and Correct Inflation Pressure
13.9 Fill Fuel Tank
13.10 Fill Diesel Exhaust Fluid (DEF) Tank
14 Operating the Engine
14.1 Exhaust Filter Cleaning
14.2 Aftertreatment Indicators Overview
14.3 Required Machine Stop Warning
14.4 Engine Application
14.5 Exhaust Filter System Overview
14.6 AUTO Exhaust Filter Cleaning
14.7 Parked Filter Cleaning
14.8 Disable AUTO Exhaust Filter Cleaning
14.9 Mid-Idle Setpoint
14.10 Engine Cool Down in Progress
14.11 Start the Engine
14.12 Warm the Engine
14.13 Normal Engine Operation
14.14 Operate the Engine
14.15 Idle Engine
14.16 Hot Weather Operation
14.17 Use a Booster Battery or Charger
14.18 Selective Catalytic Reduction (SCR) System Overview
15 Attaching and Detaching Header
15.1 Convert R500 Platform to W200M and W235M
15.2 Attach R400/R500 Header
15.3 Attach Draper Header
15.4 Adjust Header Setup
15.5 Balance R400/R500 Header
15.6 Balance Draper Header
15.7 Detach R400/R500 Header
15.8 Detach Header
16 Operating Machine
16.1 Raise and Lower Header
16.2 Adjust Header Raise Speed
16.3 Adjust Header Cutterbar Angle
16.4 Adjust Header Float—Rotary Header
16.5 Adjust Header Float—Draper Header
16.6 Adjust Header Cutterbar Speed—Rotary Header
16.7 Adjust Reel Speed—Draper Header
16.8 Adjust Area Counter Display
16.9 Engage Header Drive
16.10 Park Machine
16.11 Add Ballast to Machine
16.12 Exhaust Filter System
16.13 Selective Catalytic Reduction (SCR) System
16.14 Rear Steer Assist
16.15 Adjust Rear Steer Sensitivity
16.16 Remove Machine from Mud
17 Attachments
17.1 Flexible Fourth Step
17.2 Auxiliary Side Lighting Kit
17.3 Tool Box
17.4 Fire Extinguisher (If Equipped)
17.5 Allied Equipment
18 Transporting
18.1 Transport Safety Precautions
18.2 Drive Machine on Roads
18.3 Transport Machine on a Trailer
18.4 Tow Machine
19 Fire Prevention
19.1 Recommended Fire Prevention
19.2 Handle Fuel Safely—Avoid Fires
19.3 In Case of Fire
19.4 Avoid Static Electricity Risk When Refueling
19.5 Prepare for Emergencies
19.6 Remove Accumulated Crop Debris
19.7 Fire Extinguisher Location (If Equipped)
19.8 Clean Engine Compartment
20 Fuel, Coolant, and Lubricants
20.1 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
20.2 Storing Diesel Exhaust Fluid (DEF)
20.3 Refilling Diesel Exhaust Fluid (DEF) Tank
20.4 Testing Diesel Exhaust Fluid (DEF)
20.5 Disposal of Diesel Exhaust Fluid (DEF)
20.6 Diesel Fuel
20.7 Supplemental Diesel Fuel Additives
20.8 Lubricity of Diesel Fuel
20.9 Handling and Storing Diesel Fuel
20.10 Biodiesel Fuel
20.11 Testing Diesel Fuel
20.12 Fuel Filters
20.13 Minimizing the Effect of Cold Weather on Diesel Engines
20.14 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
20.15 Oil Filters
20.16 Diesel Engine Oil
20.17 Engine Oil and Filter Service Intervals
20.18 Mixing of Lubricants
20.19 Oilscan™ and CoolScan™
20.20 Alternative and Synthetic Lubricants
20.21 Lubricant Storage
20.22 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
20.23 Operating in Warm Temperature Climates
20.24 Testing Coolant Freeze Point
20.25 John Deere COOL-GARD™ II Coolant Extender
20.26 Water Quality for Mixing with Coolant Concentrate
20.27 Disposing of Coolant
20.28 Avoid Static Electricity Risk When Refueling
20.29 Fill Fuel Tank
20.30 Diesel Fuel Storage
20.31 Grease
21 Lubrication and Maintenance
21.1 Required Emission-Related Information
21.2 Service Intervals—Clearing or Delaying
21.3 Lubrication and Maintenance Decal Location
21.4 Hydraulic Hose Replacement
21.5 Hydraulic System Cleanliness
21.6 Lubrication Symbols
21.7 Use Correct Fuel, Coolant, and Lubricants
21.8 Service Intervals
21.9 Break-In Service
21.10 As Required Service
21.11 Every 10 Hours Service
21.12 Every 50 Hours Service
21.13 Every 100 Hours Service
21.14 Every 250 Hours or Each Season Service
21.15 Every 400 Hours or Each Season Service
21.16 Every 500 Hours or Each Season Service
21.17 Each Season Service
21.18 Every 1500 Hours Service
21.19 Every 2000 Hours or Every Other Season Service
21.20 Every 3200 Hours Service
21.21 Every 4500 Hours or 3 Years Service
21.22 Every 4500 Hours or 5 Years Service
21.23 Every 5500 Hours Service
22 Service – Engine
22.1 Practice Safe Service Procedures
22.2 Gull-Wing Doors
22.3 Clean Engine Compartment
22.4 Fuel Tank Cap
22.5 Drain Fuel Tank
22.6 Do Not Modify Fuel System
22.7 Drain Water Separator
22.8 Replace Primary Fuel Filter
22.9 Replace Final Fuel Filter
22.10 Bleed Fuel System
22.11 Check Fuel Injection Nozzles
22.12 Check Engine Oil Level on Dipstick
22.13 Replace Engine Oil and Filter
22.14 Replace Engine Air Filters
22.15 Clean and Inspect Primary Air Filter
22.16 Pressure Testing Cooling System
22.17 Fill Radiator Through Coolant Surge Tank
22.18 Winterize Cooling System
22.19 Flush Cooling System and Replace Coolant
22.20 DEF Coolant Filter
22.21 Clean Debris from Radiator, Charge Air Cooler, Oil Cooler, A/C Condenser, and Fuel Cooler Fins
22.22 Reset Engine Valve Lash Clearance
22.23 Check Belt Wear
22.24 Check Tensioner Spring Tension
22.25 Replace A/C Compressor Belt
22.26 Replace Serpentine Belt
22.27 Replace DEF Header Filter
22.28 Replace DEF Supply Module Filter Kit
23 Service – Electrical System
23.1 Practice Safe Service Procedures
23.2 Servicing Electronic Control Units
23.3 Welding Near Electronic Control Units
23.4 Keep Electronic Control Unit Connectors Clean
23.5 Observe Electrical Precautions
23.6 Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
23.7 Handling Batteries Safely
23.8 Connect Battery Cables
23.9 Disconnect Battery
23.10 Charge Battery
23.11 Check Specific Gravity
23.12 Use Remote Terminals
23.13 Remove and Install Battery
23.14 Fuse Center
23.15 Adjust Cab Headlights
23.16 Replace Cab Halogen Light Bulb
23.17 Adjust Cab Halogen Lights
23.18 Replace Beacon Light
23.19 Replace Rear Hazard Lights and Marker Lights
23.20 Replace Cab Interior Light
23.21 Replace Map Light
24 Service – Hydraulic System
24.1 Practice Safe Service Procedures
24.2 Hydraulic System (General Information)
24.3 Hydraulic Hose Replacement
24.4 Hydraulic System Cleanliness
24.5 Hydraulic Valve Function and Location Decal
24.6 Hydraulic Accumulators—Float System
24.7 Release Float Pressure
24.8 Check Hydrostat Oil Level at Tank Sight Gauge
24.9 Replace Hydrostat Filter
24.10 Replace Hydrostat Oil and Clean Strainer
24.11 Replace Hydraulic Reservoir Vent Filter
25 Wheels, Brakes, and Rear Axle
25.1 Check Tires Daily for Damage and Correct Inflation Pressure
25.2 Check Wheel Nut Torque
25.3 Internal Park Brakes
25.4 Adjust Caster Wheel Width
25.5 Remove Caster Wheel
25.6 Adjust Rear Suspension
25.7 Discarded Tires
26 Diagnostic Trouble Codes
26.1 STOP, Service, and Information Alerts on CommandCenter™
26.2 Access Diagnostic Trouble Codes
27 Troubleshooting
27.1 Engine
27.2 Air Conditioner
27.3 Heater
27.4 Drive System
27.5 Lift and Float System
27.6 Electrical
27.7 Power Screen Cleaner (Rear Door Air Screen)
27.8 Steering and Ground Speed Controls
27.9 Throttle
27.10 Tires
27.11 Internal Park Brakes
27.12 Seat
27.13 Digital Display and Speed Monitoring System
27.14 Radio
27.15 GreenStar Display (If Equipped)
28 Storage
28.1 Prepare Machine for Storage
28.2 Remove Machine from Storage
29 Specifications
29.1 Machine Specifications
29.2 Machine Dimensions
29.3 Metric Bolt and Screw Torque Values
29.4 Unified Inch Bolt and Screw Torque Values
29.5 Limited Battery Warranty
30 Machine Identification Numbers
30.1 Serial Number Plate
30.2 Serial Number Plate Description
30.3 Record Machine Product Identification Number
30.4 Record Engine Serial Number
30.5 Record Engine Control Unit Serial Number
30.6 Record Vehicle Control Unit Serial Number
30.7 Record Electronic Control Unit Serial Number
30.8 Record Monitor Serial Number
30.9 Record Steering System Control Unit Serial Number
30.10 Record Final Drive Serial Number
30.11 Record Ground Drive Pump Serial Number
30.12 Record Header Drive Serial Number
30.13 Record Header Drive Pump Serial Number
30.14 Record Wheel Motor Serial Number
30.15 Record Gear Box Serial Number
30.16 Record Header Serial Number
30.17 Keep Proof of Ownership
30.18 Keep Machines Secure
31 Index
32 John Deere Service Literature Available
32.1 Technical Information
33 John Deere Service Keeps You On The Job
33.1 John Deere Is At Your Service