Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels Text
4.1 Safety Label Location
4.2 Understanding The Machine Safety Labels
4.3 CAUTION
4.4 CAUTION
4.5 WARNING
4.6 CAUTION
4.7 WARNING
4.8 WARNING
5 Safety Labels No-Text
5.1 Safety Label Location
5.2 Understanding The No-Text Machine Safety Labels
5.3 Avoid Injury From Explosion
5.4 Young Drivers Increase Chance of Death
5.5 Rollover or Falling Off May Cause Death
5.6 Avoid Injury From Explosion or Riders Falling Off
5.7 Drawbar Load
5.8 Prevent Equipment Fires
6 Safety
6.1 Operating Safely
6.2 Parking Safely
6.3 Protect Children/Small Adults and Prevent Accidents
6.4 Avoid Excessive Speeds
6.5 Vibration
6.6 Avoid Tipping
6.7 Keep Riders Off Vehicle
6.8 Using Front Attachments
6.9 Transport Loads Safely
6.10 Towing Loads Safely With Utility Vehicle
6.11 Before Driving
6.12 Driving On Rough Terrain
6.13 Climbing Or Descending A Hill
6.14 Driving Across Slopes
6.15 Riding Through Water
6.16 Checking Wheel Hardware
6.17 Wear Appropriate Clothing
6.18 Practice Safe Maintenance
6.19 Prevent Fires
6.20 Do Not Modify Machine
6.21 Tire Safety
6.22 Handling Fuel Safely
6.23 Handle Agricultural Chemical Safely
6.24 Handling Waste Product and Chemicals
6.25 Use Electronic Display Properly
7 Machine Cleanout
7.1 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Hand Holds
9.4 Adjusting Standard Seat
9.5 Adjusting Driver Seat With Optional Lever System
9.6 Testing Safety Systems
9.7 Testing Engine Starting System
9.8 Testing Backup Alarm
9.9 Using Park Brake
9.10 Using Key Switch
9.11 Using Headlights
9.12 Using Instrument Panel
9.13 Using Accessory Outlet
9.14 Using Optional Turn Signal Switch
9.15 Using Optional Hazard Lights
9.16 Starting the Engine
9.17 Stopping Engine
9.18 Emergency Stopping
9.19 Running Engine in Neutral
9.20 Using Travel Controls
9.21 Using the Cargo Box
9.22 Loading the Cargo Box
9.23 Emptying Cargo Box
9.24 Towing Loads
9.25 Using Correct Tires and Inflation
9.26 Using Tire Chains
9.27 Transporting Machine
10 Optional Attachments & Kits
10.1 Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
10.2 Cab Heater
10.3 Using a Trailer
11 Replacement Parts
11.1 Service Literature
11.2 Parts
12 Service Intervals
12.1 Servicing Your Machine
12.2 Break In
12.3 Every 50 Hours
12.4 Every 100 Hours or Annually (whichever comes first)
12.5 Every 200 Hours
12.6 Every 200 Hours or Annually (whichever comes first)
12.7 Every 800 Hours or 24 Months
12.8 Every 1000 Hours or 24 Months (whichever comes first)
13 Service Lubrication
13.1 Grease
13.2 Lubricating Front Spindles
13.3 Lubricating Cargo Box Tailgate Strikers
14 Service Engine
14.1 Emissions Service Information
14.2 Avoid Fumes
14.3 Engine Oil
14.4 Checking Engine Oil Level
14.5 Changing Engine Oil and Filter
14.6 Cleaning Dust Unloading Valve
14.7 Servicing Air Cleaner Element
14.8 Checking Air Intake, Hoses and Clamps
14.9 Checking Spark Plug
14.10 Replacing Fuel Filter
14.11 Cleaning Engine Compartment
14.12 Cleaning Frame Screen
14.13 Checking and Adjusting Starter (Generator) Belt
14.14 Replacing Starter (Generator) Belt
15 Service Transmission
15.1 Transaxle Oil
15.2 Checking Transaxle Oil Level
15.3 Changing Transaxle Oil
15.4 Replacing Drive Belt
15.5 Checking Secondary Driven Clutch Buttons
16 Service Steering & Brakes
16.1 Brake Fluid
16.2 Check Brake Fluid Level
16.3 Checking Brake Pads
16.4 Checking Brake Lines
16.5 Adjusting Park Brake
17 Service Electrical
17.1 Electrical
17.2 Service the Battery Safely
17.3 Checking the Battery (Sealed Batteries)
17.4 Removing and Installing Battery
17.5 Cleaning Battery and Terminals
17.6 Using Booster Battery
17.7 Replacing Headlight Bulb
17.8 Replacing Instrument Panel Bulbs
17.9 Checking and Replacing Fuses
18 Service Miscellaneous
18.1 Using Proper Fuel and Stabilizer
18.2 Filling Fuel Tank
18.3 Lifting Machine
18.4 Removing and Installing Wheel
18.5 Removing and Installing Hood
18.6 Replacing Cargo Box Tailgate Bushings
18.7 Opening and Closing Service Access Panel
18.8 Cleaning and Repairing Cargo Box
18.9 Cleaning Plastic Hood and Body Panel Surfaces
18.10 Cleaning and Repairing Metal Surfaces
19 Troubleshooting
19.1 Using Troubleshooting Chart
19.2 Engine
19.3 Electrical
19.4 Brakes
19.5 Cargo Box
20 Storage
20.1 Storing Safety
20.2 Preparing Machine for Storage
20.3 Preparing Fuel and Engine For Storage
20.4 Removing Machine From Storage
21 Specifications
21.1 Engine
21.2 Drivetrain and Travel Speeds
21.3 Electrical System
21.4 Fuel System
21.5 Steering and Brakes
21.6 Tires
21.7 Capacities
21.8 Dimensions
21.9 Weights
21.10 Recommended Fluids and Lubricants
22 Warranty
22.1 Product Warranty
22.2 California and U.S. EPA Emissions Control System Warranty Statement (Off-Road Gas Engines)
22.3 Tire Warranty
22.4 Limited Battery Warranty For Factory Installed Batteries
23 John Deere Quality Statement
23.1 John Deere Quality
24 Service Record
24.1 Record Service Dates
25 Index