John Deere TS GATOR Utility Vehicles Operator Manual OMM159423

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Understanding The Machine Safety Labels
5.2 WARNING M154111
5.3 CAUTION M150928
5.4 WARNING M150928
5.5 WARNING
5.6 WARNING M150930
5.7 DANGER M128699
5.8 Emission Control System Certification Label
5.9 Emission Compliance Period
5.10 SAE J2258 and ASME B56.8 Compliance
5.11 Canadian Electromagnetic Compatibility (EMC) Compliance
5.12 Warning M159705
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Keep Riders Off Vehicle
6.10 Transport Loads Safely
6.11 Towing Loads Safely With Utility Vehicle
6.12 Before Driving
6.13 Driving On Rough Terrain
6.14 Climbing Or Descending A Hill
6.15 Driving Across Slopes
6.16 Riding Through Water
6.17 Checking Wheel Hardware
6.18 Wear Appropriate Clothing
6.19 Practice Safe Maintenance
6.20 Prevent Fires
6.21 Do Not Modify Machine
6.22 Tire Safety
6.23 Handling Fuel Safely
6.24 Handling Waste Product and Chemicals
7 Operating Controls
7.1 Operator Station Controls
8 Operating
8.1 Daily Operating Checklist
8.2 Avoid Damage to Plastic and Painted Surfaces
8.3 Using Hand Holds
8.4 Adjusting Standard Seat
8.5 Adjusting Driver Seat With Optional Lever System
8.6 Testing Safety Systems
8.7 Testing the Safety Start System
8.8 Using Park Brake
8.9 Using Key Switch
8.10 Using Headlights
8.11 Using Instrument Panel
8.12 Using Accessory Outlet
8.13 Using Optional Turn Signal Switch
8.14 Using Optional Hazard Lights
8.15 Starting the Engine
8.16 Stopping Engine
8.17 Emergency Stopping
8.18 Using Travel Controls
8.19 Using Traction Assist (Differential Lock)
8.20 Using the Cargo Box
8.21 Loading the Cargo Box
8.22 Emptying Cargo Box
8.23 Towing Loads
8.24 Using Correct Tires and Inflation
8.25 Using Tire Chains
8.26 Transporting Vehicle
9 Replacement Parts
9.1 Service Literature
9.2 Parts
9.3 Part Numbers
10 Service Intervals
10.1 Servicing Your Machine
10.2 Break In
10.3 Every 50 Hours or Annually (whichever comes first)
10.4 Every 100 Hours or Annually (whichever comes first)
10.5 Every 200 Hours or Annually (whichever comes first)
10.6 Every 200 Hours
10.7 Every 800 Hours or 24 Months
11 Service Lubrication
11.1 Grease
11.2 Chain Lubricant
11.3 Lubricating Front Spindles
11.4 Lubricating Transaxle Couplers
12 Service Engine
12.1 Engine Warranty Maintenance Statement
12.2 Avoid Fumes
12.3 Engine Oil
12.4 Checking Engine Oil Level
12.5 Changing Engine Oil and Filter
12.6 Cleaning Dust Unloading Valve
12.7 Servicing Air Cleaner Element
12.8 Checking Air Intake, Hoses and Clamps
12.9 Checking Spark Plug
12.10 Replacing Fuel Filter
12.11 Adjusting Carburetor
12.12 Cleaning Engine Compartment
12.13 Cleaning Frame Screen
12.14 Checking Spark Arrestor
13 Service Transmission
13.1 Transaxle Oil
13.2 Checking Transaxle Oil Level
13.3 Changing Transaxle Oil
13.4 Replacing Drive Belt
13.5 Checking Secondary Driven Clutch Buttons
14 Service Electrical
14.1 Service the Battery Safely
14.2 Checking the Battery (Sealed Batteries)
14.3 Removing and Installing Battery
14.4 Cleaning Battery and Terminals
14.5 Using Booster Battery
14.6 Replacing Headlight Bulb
14.7 Replacing Instrument Panel Bulbs
14.8 Checking and Replacing Fuses
14.9 High Capacity Alternator Recommendations
15 Service Miscellaneous
15.1 Using Proper Fuel
15.2 Filling Fuel Tank
15.3 Removing and Installing Front Wheel Assembly
15.4 Removing and Installing Rear Wheel Assembly
15.5 Removing and Installing Hood
15.6 Opening and Closing Service Access Panel
15.7 Cleaning Plastic Surfaces
15.8 Cleaning and Repairing Metal Surfaces
16 Troubleshooting
16.1 Using Troubleshooting Chart
16.2 Engine
16.3 Electrical
16.4 Brakes
17 Storage
17.1 Storing Safety
17.2 Preparing Machine for Storage
17.3 Preparing Fuel and Engine For Storage
17.4 Removing Machine From Storage
18 Specifications
18.1 Engine Specifications
18.2 Drive Train
18.3 Electrical System
18.4 Fuel System
18.5 Fluid Capacities
18.6 Steering and Brakes
18.7 Tires
18.8 Dimensions
18.9 Recommended Lubricants
19 Warranty
19.1 Product Warranty
19.2 California and U.S. EPA Emissions Control System Warranty Statement (Small Off-Road Gas Engines)
19.3 Tire Warranty
19.4 Limited Battery Warranty
20 Index
21 John Deere Quality Statement
21.1 John Deere Quality
22 Service Record
22.1 Record Service Dates