John Deere TH Diesel 6×4 GATOR Utility Vehicles Operator Manual OMM154861

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Understanding The Machine Safety Labels
4.2 WARNING – ROLLOVER OR FALLING OFF MAY CAUSE DEATH
4.3 WARNING
4.4 CAUTION
4.5 WARNING
4.6 WARNING M150930
4.7 WARNING M117554
4.8 DANGER M128699
4.9 Emission Control System Certification Label
4.10 SAE J2258 and ASME B56.8 Compliance
4.11 Warning M159705
5 Safety
5.1 Supervisor Safety Responsibilities
5.2 Operator Training Required
5.3 Operating Safely
5.4 Using a Spark Arrestor
5.5 Parking Safely
5.6 Protect Children and Prevent Accidents
5.7 Avoid Excessive Speeds
5.8 Avoid Tipping
5.9 Keep Riders Off Vehicle
5.10 Transport Loads Safely
5.11 Towing Loads Safely With Utility Vehicle
5.12 Before Driving
5.13 Driving On Rough Terrain
5.14 Climbing Or Descending A Hill
5.15 Driving Across Slopes
5.16 Riding Through Water
5.17 Checking Wheel Hardware
5.18 Wear Appropriate Clothing
5.19 Practice Safe Maintenance
5.20 Prevent Fires
5.21 Do Not Modify Machine
5.22 Tire Safety
5.23 Handling Fuel Safely
5.24 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Station Controls
7 Operating
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Using Hand Holds
7.4 Adjusting Standard Seat
7.5 Adjusting Driver Seat with Lever System (If Equipped)
7.6 Testing Safety Systems
7.7 Testing the Safety Start System
7.8 Using Park Brake
7.9 Using Key Switch
7.10 Using Headlights
7.11 Using and Checking Instrument Panel
7.12 Using Accessory Outlet
7.13 Using Turn Signal Switch (If Equipped)
7.14 Using Hazard Lights (If Equipped)
7.15 Starting the Engine
7.16 Stopping Engine
7.17 Using Travel Controls
7.18 Using Traction Assist (Differential Lock)
7.19 Raising and Lowering Cargo Box
7.20 Operating the Tailgate
7.21 Removing Tailgate
7.22 Installing Tailgate Latch Rods
7.23 Loading the Cargo Box
7.24 Emptying Cargo Box
7.25 Towing Loads
7.26 Using Correct Tires and Inflation
7.27 Tire Chains
7.28 Transporting Vehicle
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Lubrication
9.1 Grease
9.2 Chain Lubricant
9.3 Lubricating Front Spindles
9.4 Lubricating Drive Chain
9.5 Lubricating Transaxle Couplers
10 Service Intervals
10.1 Servicing Your Machine
10.2 Break In
10.3 Every 25 Hours
10.4 Every 50 Hours
10.5 Every 100 Hours
10.6 Every 200 Hours or Annually (whichever comes first)
10.7 Every 200 Hours or 24 Months
10.8 Every 300 Hours or 36 Months
10.9 Every 500 Hours
11 Service Engine
11.1 Engine Warranty Maintenance Statement
11.2 Avoid Fumes
11.3 Engine Oil
11.4 Checking Engine Oil Level
11.5 Changing Engine Oil and Filter
11.6 Cleaning Dust Unloading Valve
11.7 Checking Air Restriction Indicator
11.8 Servicing Air Cleaner Element
11.9 Checking Air Intake, Hoses and Clamps
11.10 Servicing Sediment Bowl
11.11 Bleeding Fuel System
11.12 Servicing Fuel Injection Pump
11.13 Cleaning Engine Compartment
11.14 Cleaning Frame Screen and Intake Louvers
11.15 Checking Coolant Level
11.16 Service Cooling System Safely
11.17 Servicing Cooling System
11.18 Recommended Engine Coolant
11.19 Checking Radiator Hoses and Clamps
11.20 Checking Spark Arrestor
12 Service Transmission
12.1 Transaxle Oil
12.2 Checking Transaxle Oil Level
12.3 Changing Transaxle Oil
12.4 Checking Drive Belt
12.5 Replacing Drive Belt
12.6 Checking Drive Chain Tension (TH 6×4)
12.7 Adjusting Drive Chain Tension (TH 6×4)
12.8 Checking Secondary Driven Clutch Buttons
13 Service Electrical
13.1 Service the Battery Safely
13.2 Checking the Battery (Sealed Batteries)
13.3 Removing and Installing Battery
13.4 Cleaning Battery and Terminals
13.5 Using Booster Battery
13.6 Replacing Headlight Bulb
13.7 Replacing Instrument Panel Bulbs
13.8 Checking and Replacing Fuses
13.9 Servicing the Alternator Belt
14 Service Miscellaneous
14.1 Using Proper Fuel (Diesel)
14.2 Filling Fuel Tank
14.3 Removing and Installing Front Wheel Assembly
14.4 Removing and Installing Rear Wheel Assembly
14.5 Removing and Installing Hood
14.6 Opening and Closing Service Access Panel
14.7 Remove and install Seat Base Panel
14.8 Cleaning Plastic Surfaces
14.9 Cleaning and Repairing Metal Surfaces
15 Troubleshooting
15.1 Using Troubleshooting Chart
15.2 Engine
15.3 Electrical
15.4 Brakes
16 Storage
16.1 Storing Safety
16.2 Preparing Machine for Storage
16.3 Preparing Fuel and Engine For Storage
16.4 Removing Machine From Storage
17 Specifications
17.1 Engine Specifications
17.2 Drive Train
17.3 Electrical System
17.4 Fuel System
17.5 Fluid Capacities
17.6 Steering and Brakes
17.7 Tires
17.8 Dimensions
17.9 Recommended Lubricants
18 Warranty
18.1 Product Warranty
18.2 John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
18.3 Tire Warranty
18.4 Limited Battery Warranty
19 Index
20 Notes
21 John Deere Quality Statement
21.1 John Deere Quality
22 Service Record
22.1 Record Service Dates