John Deere RSX860i Gator Utility Vehicles Operator Manual OMM176282

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels Text
4.1 Safety Label Location
4.2 Understanding The Machine Safety Labels
4.3 Warning
4.4 Warning
4.5 Roll-Over Protective Structure Safety and Certification Label
4.6 Warning
4.7 CAUTION—WARNING
4.8 Caution
4.9 Warning
4.10 Caution
5 Safety Labels No-Text
5.1 Safety Label Location
5.2 Understanding The No-Text Machine Safety Labels
5.3 Avoid Injury or Death from Rollover or Falling Off
5.4 Prevent Oil Leaks and Engine Damage
5.5 Avoid Injury from Fire, Falling Off, or Improper Loading
5.6 Prevent Equipment Fires
5.7 Avoid Injury or Death from Rollover or Falling Off
6 Safety
6.1 Supervisor Safety Responsibilities
6.2 Operator Training Required
6.3 Operating Safely
6.4 Using a Spark Arrestor
6.5 Parking Safely
6.6 Protect Children/Small Adults and Prevent Accidents
6.7 Avoid Excessive Speeds
6.8 Avoid Tipping
6.9 Use Seat Belts and Doors Properly
6.10 Keep ROPS Installed Properly
6.11 Keep Riders Off Vehicle
6.12 Before Driving
6.13 Using Front Attachments
6.14 Transport Loads Safely
6.15 Towing Loads Safely With Utility Vehicle
6.16 Driving On Rough Terrain
6.17 Climbing Or Descending A Hill or Slope
6.18 Driving Across Slopes
6.19 Riding Through Water
6.20 Checking Wheel Hardware
6.21 Wear Appropriate Clothing
6.22 Practice Safe Maintenance
6.23 Prevent Fires
6.24 Do Not Modify Machine
6.25 Tire Safety
6.26 Handling Fuel Safely
6.27 Handling Waste Product and Chemicals
6.28 Use Electronic Display Properly
7 Machine Cleanout
7.1 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Engine Break In-Period
9.2 Daily Operating Checklist
9.3 Avoid Damage to Plastic and Painted Surfaces
9.4 Using Doors
9.5 Using Hand Holds
9.6 Adjusting Seat
9.7 Using Seat Belt
9.8 Testing Safety Systems
9.9 Testing the Safety Start System
9.10 Using Park Brake
9.11 Using Travel Controls
9.12 Using Ignition Key Switch
9.13 Using Headlights and Tail Lights
9.14 Using Instrument Display
9.15 Using Instrument Display Arrow Keys
9.16 Using Accessory Outlet
9.17 Using Storage Tray
9.18 Starting the Engine
9.19 Stopping Engine
9.20 Emergency Stopping
9.21 Using Electric Power Assist Steering (EPAS)
9.22 Using Four Wheel Drive and Front Lock
9.23 Using the Cargo Box
9.24 Determining Vehicle Load Capacity
9.25 Loading the Cargo Box
9.26 Emptying Cargo Box
9.27 Towing Loads
9.28 Using Correct Tires and Inflation
9.29 Tire Chains
9.30 Transporting Machine
10 Optional Attachments & Kits
10.1 Attachments and Kits
10.2 Using Quick Clamps
10.3 Light Kits
10.4 Sport Bucket Seats
10.5 Horn
10.6 Cab Doors
10.7 Cab Heater
10.8 Front Receiver Hitch
10.9 Carrier Kit
10.10 Tire Rack
10.11 High Performance Shocks
10.12 Dual Battery Kit
11 Replacement Parts
11.1 Service Literature
11.2 Parts
11.3 Part Numbers
12 Service Intervals
12.1 Servicing Your Machine
12.2 Break In
12.3 Every 50 Hours or Annually
12.4 Every 100 Hours or Annually (whichever comes first)
12.5 Every 200 Hours or Annually (whichever comes first)
12.6 Every 400 Hours or 24 Months (whichever comes first)
12.7 Every 800 Hours or 24 Months (whichever comes first)
12.8 Every 1000 Hours or 24 Months (whichever comes first)
13 Service Lubrication
13.1 Grease
13.2 Lubricating Drive Line
14 Service Engine
14.1 Emissions Service Information
14.2 Avoid Fumes
14.3 Checking Engine Oil Level
14.4 Changing Engine Oil and Filter
14.5 Servicing Air Intake
14.6 Cleaning the Engine
14.7 Cleaning Radiator Cooling Fins
14.8 Checking Coolant Level
14.9 Service Cooling System Safely
14.10 Servicing Cooling System
14.11 Recommended Engine Coolant
14.12 Checking Radiator Hoses and Clamps
14.13 Checking Spark Plug
14.14 Replacing Fuel Filter
14.15 Checking Spark Arrestor
15 Service Transmission
15.1 Checking 4WD Front Transmission Oil Level
15.2 Changing 4WD Front Transmission Oil
15.3 Checking Mid and Rear Transmission Oil Level
15.4 Changing Mid and Rear Transmission Oil
15.5 Inspecting Driveline CV Boots
15.6 Inspecting Steering Tie Rod Boots
15.7 Servicing Drive Belt and Clutches
16 Service Steering & Brakes
16.1 Brake Fluid
16.2 Checking Brake Fluid Level
16.3 Checking Brake Pads
16.4 Adjusting Park Brake
17 Service Electrical
17.1 Electrical
17.2 Service the Battery Safely
17.3 Checking the Battery (Sealed Batteries)
17.4 Removing and Installing Battery
17.5 Cleaning Battery and Terminals
17.6 Using Booster Battery
17.7 Replacing Headlight Bulb
17.8 Checking and Replacing Fuses
18 Service Miscellaneous
18.1 Using Proper Fuel and Stabilizer
18.2 Filling Fuel Tank
18.3 Removing and Installing Wheel Assembly
18.4 Removing and Installing Seats
18.5 Removing and Installing Side Panels
18.6 Lifting Machine
18.7 Opening and Closing Hood
18.8 Inspecting Seat Belt
18.9 Inspecting Doors
18.10 Cleaning and Repairing Cargo Box
18.11 Removing and Installing Cargo Box
18.12 Adjusting Cargo Box Latch Brackets
18.13 Checking and Adjusting Toe-In
18.14 Adjusting Suspension (Standard Shocks)
18.15 Cleaning Vehicle Surfaces
18.16 Cleaning and Repairing Metal Surfaces
18.17 Cleaning Plastic Hood and Body Panel Surfaces
18.18 Windshield Maintenance
19 Troubleshooting
19.1 Using Troubleshooting Chart
19.2 Engine
19.3 Electrical
19.4 Brakes
19.5 Cargo Box
19.6 Steering
20 Storage
20.1 Storing Safety
20.2 Preparing Machine for Storage
20.3 Preparing Fuel and Engine For Storage
20.4 Removing Machine From Storage
21 Specifications
21.1 Engine
21.2 Drivetrain and Travel Speeds
21.3 Electrical System
21.4 Fuel System
21.5 Steering and Brakes
21.6 Tires
21.7 Capacities
21.8 Dimensions
21.9 Weights
21.10 Recommended Lubricants
22 Warranty
22.1 Product Warranty
22.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Utility Vehicle Gas over 25 MPH)
22.3 Tire Warranty
22.4 Limited Battery Warranty For Factory Installed Batteries
23 John Deere Quality Statement
23.1 John Deere Quality
24 Service Records
24.1 Record Service Dates
25 Index