John Deere R4023 Boom Sprayer Operator Manual OMKK76326

Table of Content:

1 Introduction
1.1 Foreword
1.2 Trademarks
1.3 Emissions Performance and Tampering
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Prepare for Emergencies
2.5 In Case of Fire
2.6 Wear Protective Clothing
2.7 Protect Against Noise
2.8 Practice Safe Maintenance
2.9 Handle Electronic Components and Brackets Safely
2.10 Park Machine Safely
2.11 Remove Paint Before Welding or Heating
2.12 Avoid Heating Near Pressurized Fluid Lines
2.13 Avoid High-Pressure Fluids
2.14 Follow Tire Recommendations
2.15 Service Tires Safely
2.16 Decommissioning — Proper Recycling and Disposal of Fluids and Components
2.17 Handle Chemical Products Safely
2.18 Service Spray Equipment Safely
2.19 Use Proper Tools
2.20 Work In Ventilated Area
2.21 Handling Batteries Safely
2.22 Service Drive Belts Safely
2.23 Do Not Open High-Pressure Fuel System
2.24 Service Cooling System Safely
2.25 Service Accumulator Systems Safely
2.26 Clean Exhaust Filter Safely
2.27 Exhaust Filter Ash Handling and Disposal
2.28 Avoid Hot Exhaust
2.29 Using Compressed Air For Cleaning
2.30 Working Area
2.31 Operate Safely
2.32 Use Safety Lights and Devices
2.33 Keep Riders Off Machine
2.34 Instructional Seat
2.35 Use Seat Belt Properly
2.36 Use Steps and Handholds Correctly
2.37 Use Caution On Hillsides
2.38 Transport and Operate Safely
2.39 Transporting Machine Using Trailer
2.40 Prevent Machine Runaway
2.41 Handle Fuel Safely—Avoid Fires
2.42 Avoid Static Electricity Risk When Refueling
2.43 Handle Agricultural Chemicals Safely
2.44 Avoid Exposure To Chemicals
2.45 Clean Vehicle of Hazardous Chemicals, Including Pesticides
2.46 Non-Permissible Use
2.47 Emergency Exit
2.48 Regulations for Machines in Use
3 Safety Signs
3.1 Replace Safety Signs
3.2 Seat Belt, Electric Line Contact, and Operator’s Manual Decals
3.3 Road Transport Decal
3.4 Chemical Exposure Decal
3.5 Do Not Ride and Shields Decals
3.6 Exhaust Heat and Hot Surface Decals
3.7 Bypass Start Decal
3.8 Jacking Instruction Decal
3.9 Clean Water Rinse Tank Decal
3.10 Auto Air Level and Ag Chemicals Decals
3.11 Air System Decal
3.12 Drive Shaft Decal
3.13 Boom Movement and Accumulator Decals
3.14 Tank Decal
3.15 Jack Bracket Decal
4 Safety Features
4.1 Safety Features
5 CommandCenter Display Information
5.1 Generation 4 Display
6 CommandCenter Display Applications
6.1 CommandCenter Display Applications
7 Auto Prime Application
7.1 Access Auto Prime and Boom Air Purge
7.2 Auto Prime and Boom Air Purge Overview
7.3 Auto Prime
7.4 Auto Prime | Boom Air Purge
7.5 Boom Air Purge
7.6 Setup Wizard | Auto Prime
7.7 Simulated Spray Speed
7.8 Status Center
7.9 Status Indicator | Auto Prime
7.10 Status Indicator | Boom Air Purge
7.11 System Prime Volume
8 Boom Application
8.1 Access Boom and Nozzles
8.2 Boom and Nozzles Main Page
8.3 Boom Sections | Custom
8.4 Nozzle Setup
8.5 Status
8.6 BoomTrac™ Pro Status
8.7 Set to Current
8.8 Height Mode
8.9 Return to Height Mode
8.10 Working Width
8.11 BoomTrac™ Pro
8.12 Advanced Settings
8.13 Sensor Target
8.14 Center Frame Control
8.15 Target Height
8.16 Raise Response
8.17 Lower Response
8.18 Diagnostics
8.19 Edit Sensor
8.20 Edit Sensor Placement
8.21 Outer Sensor Distance
8.22 Outer Sensor Offset
8.23 Center Sensor Offset
8.24 Inner Sensor Distance (If Equipped)
8.25 Inner Sensor Offset
8.26 Section Setup
9 Calibrations and Procedures Application
9.1 Access Calibrations and Procedures
9.2 Calibrations and Procedures Overview
9.3 Boom Maintenance Mode
9.4 Nozzle Flow Check
9.5 Nozzle Flow Check Procedure
9.6 Nozzle Flow Check | Status Indicator
9.7 Nozzle Flow Check | Boom Section Status
9.8 Boom Calibration | Center Frame Position
9.9 Center Frame Position Calibration Procedure
9.10 Boom Calibration | Level Position
9.11 Level Position Calibration Procedure
9.12 Level Position | Sensor Voltage Indicator
9.13 Boom Calibration | Tilt Valves
9.14 Tilt Valve Calibration Procedure
9.15 Tilt Valves Calibration | Manual Adjustment
9.16 Reset Calibrations | Boom Calibrations
9.17 Machine Calibration | AutoTrac™
9.18 AutoTrac™ Calibration Procedure
9.19 Machine Calibration | Multi-Function Lever
9.20 Multi-Function Lever Calibration Procedure
9.21 Machine Calibration | Speed Sensors
9.22 Speed Sensors Calibration Procedure
9.23 Speed Sensors | Sensor Manual Calibrations
9.24 Reset Calibrations | Machine Calibrations
9.25 Spray Calibration | Flow Meter
9.26 Flow Meter Calibration Procedure
9.27 Spray Calibration | Pressure Sensor
9.28 Pressure Sensor Calibration Procedure
9.29 Spray Calibration | Solution Pump
9.30 Solution Pump Calibration Procedure
9.31 Reset Calibrations | Spray Calibrations
10 Engine Application
10.1 Access Engine
10.2 Engine Main Page
10.3 Engine Power
10.4 Exhaust Filter System Overview
10.5 AUTO Exhaust Filter Cleaning
10.6 Parked Filter Cleaning
10.7 Disable AUTO Exhaust Filter Cleaning
11 Headland Management System Application
11.1 Access Headland Management System
11.2 Headland Management System
11.3 Boom Control Mode
12 Lights Application
12.1 Access Lights
12.2 Lights
12.3 Worklights Preset 1—Low Beam
12.4 Worklights Preset 1—High Beam
12.5 Worklights Preset 2—Low Beam
12.6 Worklights Preset 2—High Beam
12.7 Egress Lights
12.8 Worklights Controls
13 Nozzle Calculator Application
13.1 Access Nozzle Calculator
13.2 Nozzle Calculator
13.3 Inputs | Spray Mode
14 Spray System Application
14.1 Access Spray System
14.2 Spray System Main Page
14.3 Minimum Pressure
14.4 Target Rate/Rx
14.5 Flow Rate Mode
14.6 Flow Recommendations
14.7 Spray Off Pressure
14.8 Pressure Relief
14.9 Advanced Settings
14.10 Rate Control/Display Speed
14.11 Boom Charge
14.12 Foam Marker
14.13 Spray System Response
15 Tank System Application
15.1 Access Tank System
15.2 Tank System Main Page
15.3 Tank Fill Preset
15.4 Edit Tank Fill Preset
15.5 Current Tank Volume
15.6 Low Tank Alarm
16 Tread Adjust Application
16.1 Access Tread Adjust
16.2 Tread Adjust
16.3 Tread Adjust Operating Procedure
16.4 Status Indicator
17 Video
17.1 Use Video Display Capability Properly
17.2 Install Video Display Camera
17.3 Dual Display—If Equipped
17.4 Navigate to Video Application
17.5 Video
17.6 Video Triggers
18 Controls Setup Application
18.1 Access Controls Setup
18.2 Controls Setup Overview
18.3 Multi-Function Lever – Controls Setup
18.4 Multi-Function Lever
18.5 CommandARM™ – Controls Setup
18.6 CommandARM™
18.7 Create Single Position Assignments
18.8 Create Dual Position Assignments
18.9 Application Assignments
18.10 Function Assignments
19 Operators Station
19.1 Sprayer Overview
19.2 Front Console
19.3 Key Switch
19.4 Adjusting Steering Wheel
19.5 Operate Lights
19.6 Operate Turn Signals, Horn and High and Low Beam
19.7 Operate Windshield Wiper and Washer
19.8 Operate Ether Injection (If Equipped)
19.9 Operate Brake Pedal
19.10 Corner Post Display
19.11 Exhaust Filter Cleaning Indicator
19.12 Fuel Level Indicator
19.13 Diesel Exhaust Fluid (DEF) Level Indicator
19.14 CommandARM™ Console and Display
19.15 Spraying Controls
19.16 Ladder
19.17 Dial
19.18 Spray Mode
19.19 Engine and Ground Drive
19.20 Transport Lock Switch
19.21 Park Brake
19.22 Lights
19.23 Console and Display
19.24 Multi-Function Lever
19.25 Quick-Stop Switch
19.26 AutoTrac™ Resume
19.27 Navigation Bar
19.28 Right-Hand Cab Items
19.29 Auxiliary Power Outlet Strip
19.30 Overhead Controls
19.31 Seat Controls
19.32 Seat Belts
19.33 Instructional Seat
19.34 ComfortCommand™ Operator’s Seat
19.35 Boom Fold/Unfold Procedures
19.36 Auto Boom Fold/Unfold
19.37 Sequential Boom Fold/Unfold
19.38 One Side Fold/Unfold
19.39 Installing Mobile Radio and Antenna
20 Operate Radio
20.1 Identification Views
20.2 Controls and Instruments
20.3 Turn Radio On/Off
20.4 Adjusting Brightness of the Radio Illumination (ILLUM)
20.5 Adjust Volume
20.6 Muting the Radio (MUTE)
20.7 Turn Confirmation Beep On/Off (BEEP)
20.8 Adjust Maximum Volume at Power-On (ONVOL)
20.9 Adjust Sound
20.10 Adjust Left/Right Volume Distribution (BAL)
20.11 Adjust Front/Rear Volume Distribution (FAD)
20.12 Turn Loudness On/OFF (LD)
20.13 Restore Sound Settings
20.14 Reset the Clock
20.15 External Sources (Premium Radio)
20.16 Setting the Radio Receiver
20.17 Station Name
20.18 Start Radio Mode
20.19 Turn RDS Functions On/Off
20.20 Select Wave Band/Memory Level
20.21 Tuning in to a Station
20.22 Sensitivity of Seek Function
20.23 Store Station
20.24 Select Stored Stations
20.25 Scan Stored Stations (PRSTSCAN)
20.26 Scan Wave Band for Available Stations (BANDSCAN)
20.27 Program Type (PTY)
20.28 Treble Reduction During Interference (HCUT)
20.29 Set Key Function (KEY PRG)
20.30 External Audio Sources
20.31 MP3 Operation (General Information)
20.32 Compile USB Data Carrier
20.33 ID3 Tags
20.34 Connect USB Data Carrier and Start MP3 Mode
20.35 Scroll Track Information On/Off(SCRL)
20.36 Playback of MP3 or WMA Files
20.37 Bluetooth® Operation, General Information
20.38 Set Up Bluetooth®
20.39 Turn Bluetooth® On/Off (BT MODE)
20.40 Select Connection Type (CON-TYPE) and Pair Devices (BT-PAIR)
20.41 Bluetooth® Device Currently Connected (BT-JOIN)
20.42 Transferring and Accessing Phonebook Data
20.43 Receive and Place Calls
20.44 Playback of Audio Files (BT AUDIO)
20.45 SiriusXM® Radio, General Information
20.46 Display XM Serial Number
20.47 XM Radio Mode
20.48 Start XM Radio Mode
20.49 Select XM Band (Memory Level)
20.50 Select XM Channels
20.51 Store XM Channels
20.52 Select Stored XM Channels
20.53 XM Channel Category Mode On/Off (CAT)
20.54 Select XM Channel Category
20.55 Set Key Function (KEY PRG)
20.56 System Information
20.57 Error Messages and Malfunctions
20.58 Product Identification Number and SiriusXM® Serial Number
21 Break-in Period
21.1 Break-In Checks—First 100 Hours
22 Prestarting Checks
22.1 Checking Engine Compartment for Accumulated Trash and Debris
22.2 Check Engine Oil Level—Daily (Final Tier 4/Stage V)
22.3 Check Engine Oil Level—Daily (Tier 3/Stage IIIA)
22.4 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
22.5 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
22.6 Check Coolant Level—Daily
22.7 Check Hydrostatic and Hydraulic Oil Level—Daily
22.8 Fill Fuel Tank (Final Tier 4/Stage V)
22.9 Fill Fuel Tank (Tier 3/Stage IIIA)
22.10 Fill Diesel Exhaust Fluid (DEF) Tank (Final Tier 4/Stage V)
22.11 Inspect Tires—Daily
22.12 Inspect Service Brake For Debris—Daily
22.13 Lubricate Spindle Housing—Daily
22.14 Clean Pressure Strainers—Daily
22.15 Drain Moisture from On Board Air Tank—Daily
23 Operating the Machine
23.1 Service and Operate Chemical Sprayers Safely
23.2 Avoid Exposure To Chemicals
23.3 Prevent Machine Runaway
23.4 Machine Informational Decals
23.5 Adjust Rearview Mirrors
23.6 Start the Engine (Final Tier 4/Stage V)
23.7 Start the Engine (Tier 3/Stage IIIA)
23.8 Cold Weather Starting Engine (Final Tier 4/Stage V)
23.9 Cold Weather Starting (Tier 3/Stage IIIA)
23.10 Warm the Engine (Final Tier 4/Stage V)
23.11 Warm The Engine (Tier 3/Stage IIIA)
23.12 Idle the Engine
23.13 Aftertreatment Indicators Overview—If Equipped
23.14 Required Machine Stop Warning
23.15 Selective Catalytic Reduction (SCR) System Overview
23.16 Selective Catalytic Reduction (SCR) System (Final Tier 4 and Stage V Engines)
23.17 Qualified Emergency Use — SCR Override Option
23.18 Operate the Engine
23.19 Operate Warning Lights
23.20 Driving the Machine
23.21 Backup Alarm
23.22 Before Operating in the Field
23.23 Field Operation
23.24 Operate Traction Control (Optional)
23.25 Operate Indexed Boom Sections (IBS)
23.26 Operate Boom Return to Height
23.27 Reduce Travel Speed
23.28 Verify Proper Operation Of Park Brakes
23.29 Transport Machine
23.30 Freeing A Mired Machine
23.31 Park the Machine
24 Wet System
24.1 Solution System
24.2 Service and Operate Chemical Sprayers Safely
24.3 Avoid Exposure To Chemicals
24.4 Solution Pump Maintenance and Operation Recommendations
24.5 Solution Pump Maintenance and Operation Recommendations
24.6 Replacing Nozzles
24.7 Nozzle Types
24.8 Flat Fan Nozzle
24.9 Even Spray Nozzle
24.10 Hollow Cone Nozzle
24.11 Flood Nozzle
24.12 Flat Fan High Flow (Flood) Nozzle
24.13 Use Spray Tip Calculator and Selector
24.14 Checking and Replacing Worn Nozzles
24.15 24.4 m (80 ft) Boom Flow Characteristics—Application Rate vs. Speed
24.16 27.4 m (90 ft) Boom Flow Characteristics—Application Rate vs. Speed
24.17 Boom Flow Characteristics (Standard Flow)—Boom Flow Rate vs. Pressure 24.4 m (80 ft) and 27.4 m (90 ft) Boom
24.18 Calibrating Nozzles
24.19 Calibration Procedure
24.20 Conversion Factors (Calibrating for Carriers Other Than Water)
24.21 Installing and Positioning Nozzle Tips and Strainers
24.22 Clean SprayMaster™ Triplet Nozzle Bodies
24.23 Cleaning SprayMaster™ 5-Position Nozzle Bodies
24.24 Wet System Valves
24.25 Solution Strainers
24.26 Filling Solution Tank Without Using Quik-Fill™
24.27 Filling Rinse Tank Using Left-Hand Rinse Fill
24.28 Filling Solution Tank with Sprayer Pump
24.29 Priming Solution Pump with Rinse Tank to Fill When Nurse Tank Fluid Level Even or Below Sprayer Pump
24.30 Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
24.31 Filling Solution Tank with Nurse Tank Pump
24.32 Fill Solution Tank with Nurse Tank Pump While Adding Chemicals Through Eductor
24.33 Using Eductor to Load Chemicals with Full Solution Tank
24.34 Mixing Solution in Tank (Using Agitation)
24.35 Preparing to Spray
24.36 Applying Low Application Rates
24.37 Operate Rinse System (Rinse Solution Tank and Boom)
24.38 Using Rinse System (Rinsing Solution Pump, Boom, and Flowmeter Only)
24.39 Recommendations For Eliminating Air from Solution System
24.40 Clean Fill Strainer—As Required
24.41 Drain Solution Tank
24.42 Clean Pressure Strainers—Daily
24.43 Clean Flowmeter—As Required
24.44 Clean Water Tank
24.45 Name of Chemical in Use
25 24.4 m (80 ft) and 27.4 (90 ft) Booms
25.1 Equipping Machines Purchased With Less Boom Option
25.2 Unfold Boom
25.3 Unfold Boom in Limited Height Area
25.4 Fold Boom
25.5 Fold Boom in Limited Height Area
25.6 Spray with Boom at 18.3 m (60 ft)
25.7 Adjust Breakaway Section Springs
25.8 Adjust Roll Suspension Springs
25.9 Adjust Boom Stop Bolts
25.10 Adjust Inner Fold Cylinder
26 Foam Marker
26.1 On Board Air (OBA) Foam Marker Schematic and Operation
26.2 Operate Foam Marker System
26.3 Use John Deere Foam and Marking Chemicals
27 Electrical System Service
27.1 Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
27.2 Disconnect Battery (Final Tier 4 and Stage V Engines)
27.3 Welding Near Electronic Control Units
27.4 Keep Electronic Control Unit Connectors Clean
27.5 Handling Batteries Safely
27.6 Service Batteries
27.7 Prevent Battery Damage
27.8 Connection To A Booster Battery or Charger (Final Tier 4/Stage V)
27.9 Connection To A Booster Battery or Charger (Tier 3/Stage IIIA)
27.10 Charge Batteries (Removed from Machine)
27.11 Safety Rules When Replacing Halogen Bulbs
27.12 Replace Hood Grille Work Light Bulb
27.13 Replace High and Low Beam Light Bulbs
27.14 Adjust Headlights
27.15 Handling HID Light Bulbs Safely
27.16 Replace Fill Station Light Halogen Bulb
27.17 Replace Platform Light Bulb
27.18 Replace Roof Flood Light Halogen Bulb
27.19 Replace Extremity Front Warning Light Bulb
27.20 Replace Rear Warning Light Bulbs
27.21 Replace Dome Light Bulb
27.22 Safeguard Alternator and Regulator
27.23 Load Center Fuses
27.24 Fuses and Relays on Platform
27.25 Battery Box Fuses and Relays
27.26 Battery Disconnect Switch
27.27 Electrical Connector Service
28 Cab and Air Conditioning
28.1 Avoid Exposure To Chemicals
28.2 Cab Pressure Indicator
28.3 Cab Air Filters
28.4 Change Cab Air Filters
28.5 Service Air Conditioner
29 Engine and Drive Train
29.1 Replace Fan Belt
29.2 Fan Belt Routing
29.3 Do Not Modify Fuel System
29.4 Do Not Open High-Pressure Fuel System
29.5 Relieve Fuel System Pressure
29.6 Drain and Flush Diesel Exhaust Fluid (DEF) Tank
29.7 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
29.8 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
29.9 Replace Fuel Filters—500 Hours (Final Tier 4/Stage V)
29.10 Replace Fuel Filters—500 Hours (Tier 3/Stage IIIA)
29.11 Bleeding Fuel System
29.12 Service Engine Air Intake—750 Hours
29.13 Replace Primary Engine Air Filters—1500 Hours or Two Years
29.14 Replace Secondary (Safety) Element—4500 Hours or Five Years
29.15 Clean Cooling Package
30 Wheels and Tires
30.1 Use Proper Lifting Equipment
30.2 Inspect Tires—Daily
30.3 Attach Jack Bracket
30.4 Tighten Wheel Hardware—100 Hours
30.5 Install Optional Tires
30.6 Check Front Axle Toe-In—Annually
30.7 Adjust Front Axle Toe-In (Wide Machine)
30.8 Adjust Front Axle Toe-In (Narrow Machine)
30.9 Discarded Tires
31 Chassis
31.1 Additional Service Information
31.2 Set Tread Width Narrow Machine
31.3 Set Tread Width Wide Machine—Without Hydraulic Tread Adjust Option
31.4 Auto Air Spring Leveling System
31.5 Transport and Operate Safely
31.6 Towing The Sprayer
31.7 Bleed Service Brakes
31.8 Hydraulic Start-Up Procedure
31.9 Prepare Machine for Transport on Semi-Tractor Trailer
31.10 Secure Machine To Trailer
31.11 Checking Engine Compartment for Accumulated Trash and Debris
31.12 Determining When to Adjust Shim Gap on Axle Tread Adjust
31.13 Adjust Shim Gap with Wheel Off Ground (Preferred)
31.14 Adjust Shim Gap with Wheel on Ground
31.15 Install Fire Extinguisher (If Equipped)
32 Fuels, Lubricants and Coolants
32.1 Diesel Fuel
32.2 Lubricity of Diesel Fuel
32.3 Avoid Static Electricity Risk When Refueling
32.4 Handling and Storing Diesel Fuel
32.5 Supplemental Diesel Fuel Additives
32.6 Biodiesel Fuel
32.7 Testing Diesel Fuel
32.8 Minimizing the Effect of Cold Weather on Diesel Engines
32.9 Diesel Engine Coolant (Engine with Wet Sleeve Cylinder Liners)
32.10 John Deere Cool-Gard II Coolant Extender
32.11 Operating in Warm Temperature Climates
32.12 Water Quality for Mixing with Coolant Concentrate
32.13 Testing Coolant Freeze Point
32.14 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
32.15 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
32.16 Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I
32.17 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
32.18 Diesel Engine Oil — Tier 3 and Stage IIIA
32.19 Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTech™ Engines
32.20 Diesel Engine Oil Service Interval for Operation at High Altitude
32.21 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
32.22 Storing Diesel Exhaust Fluid (DEF)
32.23 Refilling Diesel Exhaust Fluid (DEF) Tank
32.24 Testing Diesel Exhaust Fluid (DEF)
32.25 Disposal of Diesel Exhaust Fluid (DEF)
32.26 Hydrostatic/Hydraulic Drive Oil
32.27 Planetary Hub Oil
32.28 Grease
32.29 Suspension and Steering Grease
32.30 Oil Filters
32.31 Fuel Filters
32.32 Alternative and Synthetic Lubricants
32.33 Lubricant Storage
32.34 Mixing of Lubricants
33 Lubrication and Maintenance
33.1 Required Emission-Related Information
33.2 Clean Vehicle of Hazardous Chemicals, Including Pesticides
33.3 Lubrication Symbols
33.4 Prevent Hydraulic System Contamination
33.5 Decommissioning — Proper Recycling and Disposal of Fluids and Components
33.6 Service Intervals—R4023 (Excluding Boom)
33.7 Tighten Wheel Hardware—After First Hour
33.8 Check Solution Tank Straps—After First Ten Hours
33.9 Change Planetary Hub Oil—After First 50 Hours
33.10 Check Torque on Fixed Tread Adjust Hardware—After First 50 Hours
33.11 Check Shim Gap on Axle Tread Adjust—After First 100 Hours
33.12 Change Engine Oil and Filter—After First 100 Hours (Final Tier 4/Stage V)
33.13 Change Engine Oil and Filter—After First 100 Hours (Tier 3/Stage IIIA)
33.14 Check Engine Oil Level—Daily (Final Tier 4/Stage V)
33.15 Check Engine Oil Level—Daily (Tier 3/Stage IIIA)
33.16 Check Coolant Level—Daily
33.17 Check Hydrostatic and Hydraulic Oil Level—Daily
33.18 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
33.19 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
33.20 Lubricate Spindle Housing—Daily
33.21 Rinse Solution Pump, Boom, and Flowmeter—Daily
33.22 Drain Moisture from On Board Air Tank—Daily
33.23 Inspect Tires—Daily
33.24 Inspect Service Brake For Debris—Daily
33.25 Clean Pressure Strainers—Daily
33.26 Clean Fill Strainer—As Required
33.27 Clean Flowmeter—As Required
33.28 Clean Screens and Cooling Package—As Required
33.29 Replace Engine Air Filters—As Required
33.30 Inspect and Replace Fan Belt—As Required
33.31 Check and Replace Cab Air Filters—As Required
33.32 Clean Fuel Tank Vent Filter—As Required
33.33 Clean Diesel Exhaust Fluid (DEF) Tank Vent Filter—As Required
33.34 Drain and Flush Diesel Exhaust Fluid (DEF) Tank—As Required
33.35 Diesel Particulate Filter (DPF) Service—As Required
33.36 Replace Diesel Particulate Filter (DPF)—As Required
33.37 Exhaust Filter / Diesel Particulate Filter (DPF) Ash Handling and Disposal
33.38 Rotate Tires—As Required
33.39 Visually Inspect Suspension Bushings—50 Hours
33.40 Lubricate Steering Cylinder Ball Joints—100 Hours
33.41 Visually Inspect Service Brake Components—100 Hours
33.42 Tighten Wheel Hardware—100 Hours
33.43 Check Suspension Rod Hardware—100 Hours
33.44 Inspect Tires For Uneven Wear—100 Hours
33.45 Check Shim Gap on Axle Tread Adjust—250 Hours
33.46 Change Engine Oil and Filter—250 Hours (Final Tier 4/Stage V)
33.47 Change Engine Oil and Filter—250 Hours (Tier 3/Stage IIIA)
33.48 Check Solution Tank Straps—250 Hours
33.49 Check Torque on Fixed Tread Adjust Hardware—Every 250 Hours
33.50 Lubricate Drive Shaft—Every 250 Hours
33.51 Service Batteries—250 Hours
33.52 Check and Replace Cab Air Filters—250 Hours or Annually
33.53 Replace Hydrostatic and Hydraulic Filters—500 Hours
33.54 Change Hydraulic Oil—500 Hours
33.55 Change Planetary Hub Oil—500 Hours
33.56 Replace Fuel Filters—500 Hours (Final Tier 4/Stage V)
33.57 Replace Fuel Filters—500 Hours (Tier 3/Stage IIIA)
33.58 Check and Replace Cab Air Filters—250 Hours or Annually
33.59 Inspect Seat Belts—Annually
33.60 Replace Air Drier Cartridge—Annually
33.61 Clean Engine Vent Tube—Annually (Final Tier 4/Stage V)
33.62 Clean Engine Vent Tube—Annually (Tier 3/Stage IIIA)
33.63 Inspect Service Brake Components—Annually
33.64 Inspect Hydro Isolators—Annually
33.65 Check Front Axle Toe-In—Annually
33.66 Clean Sprayer and Coat Exposed Surfaces—Annually
33.67 Test Coolant—Annually
33.68 Service Engine Air Intake—750 Hours
33.69 Check Engine Speeds—750 Hours (Final Tier 4/Stage V)
33.70 Check Engine Speeds—750 Hours (Tier 3/Stage IIIA)
33.71 Check Belt Tensioner-1500 Hours
33.72 Replace Open Crankcase Ventilation Filter (Final Tier 4/Stage V Engines Only)—1500 Hours
33.73 Replace Primary Engine Air Filters—1500 Hours or Two Years
33.74 Adjust Engine Valve Clearance—2000 Hours
33.75 Replace Diesel Exhaust Fluid (DEF) Dosing Filter—4500 Hours or Three Years
33.76 Replace Secondary (Safety) Element—4500 Hours or Five Years
33.77 Replace Crankshaft Vibration Damper (6.8 L Stage III Engine Only)—5000 Hours or Five Years
33.78 Drain, Flush, and Refill Cooling System—Every 6000 Hours or Six Years
33.79 Test or Replace Thermostat and Radiator Cap—Every 6000 Hours or Six Years
34 Lubrication—Booms
34.1 Clean Vehicle of Hazardous Chemicals, Including Pesticides
34.2 Boom Lubrication Locations
34.3 Service Intervals—24.4 m (80 ft) and 27.4 m (90 ft)
34.4 Tighten Boom Assembly—After First Ten Hours and Every 50 Hours
34.5 Lubricate Center Boom Section
34.6 Lubricate Boom Lift Arm Pivots—10 Hours
34.7 Lubricate Outer Boom Hinge—50 Hours
34.8 Lubricate Breakaway Chain Pivot and Hinge—50 Hours
35 Maintenance—Foam Marker
35.1 Drain Moisture from On Board Air Tank—Daily
35.2 Clean Foamer Control Box Filters
35.3 Replace Foamer Fuse
36 Troubleshooting
36.1 Engine
36.2 Hydrostatic Drive
36.3 Hydraulic System
36.4 Solution Control System
36.5 Eductor
36.6 Suspension System
36.7 Tread Adjust System
36.8 Operator’s Cab
36.9 Foam Marker System—If Equipped
36.10 24.4 m (80 ft) and 27.4 m (90 ft) Boom Operation
37 Storage
37.1 Service and Operate Chemical Sprayers Safely
37.2 Avoid Exposure To Chemicals
37.3 Clean Vehicle of Hazardous Chemicals, Including Pesticides
37.4 Recommended Cleaners and Coatings
37.5 Clean Solution System
37.6 Prepare Machine To Ship During Cold Weather Months
37.7 Prepare Machine for Cold-Weather Storage – Winterizing
37.8 Prepare Machine for Storage
37.9 Prepare Foam Marker System for Cold Weather Storage
37.10 Remove Machine from Storage
38 Specifications
38.1 Machine Specifications
38.2 Standard Machine Dimensions
38.3 Dimensions—All Machines
38.4 Metric Bolt and Screw Torque Values
38.5 Unified Inch Bolt and Screw Torque Values
38.6 Face Seal Fittings Assembly and Installation—All Pressure Applications
38.7 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
38.8 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High-Pressure Applications
38.9 SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
38.10 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
38.11 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
38.12 SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
38.13 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
38.14 External Hexagon Port Plug Torque Chart
38.15 Whole Body Vibration
38.16 Sound Level
38.17 Speed Limit Decal
38.18 CCC Plate Location
38.19 Carbon Dioxide Emissions (CO₂)
38.20 Identification Numbers
38.21 Interpreting the Serial Number of Your Machine – 17 Digit P.I.N.
38.22 Year of Production Table (Digit 5)
38.23 Keep Proof of Ownership
38.24 Keep Machines Secure
39 Index
40 John Deere Service Keeps You On The Job
40.1 John Deere Parts
40.2 The Right Tools
40.3 Well-Trained Technicians
40.4 Prompt Service
40.5 John Deere Des Moines Works