John Deere R4023 Boom Sprayer Operator Manual OMKK61629

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Prepare for Emergencies
2.5 In Case of Fire
2.6 Wear Protective Clothing
2.7 Protect Against Noise
2.8 Practice Safe Maintenance
2.9 Handle Electronic Components and Brackets Safely
2.10 Park Machine Safely
2.11 Remove Paint Before Welding or Heating
2.12 Avoid Heating Near Pressurized Fluid Lines
2.13 Avoid High-Pressure Fluids
2.14 Follow Tire Recommendations
2.15 Service Tires Safely
2.16 Decommissioning — Proper Recycling and Disposal of Fluids and Components
2.17 Handle Chemical Products Safely
2.18 Service Spray Equipment Safely
2.19 Use Proper Tools
2.20 Work In Ventilated Area
2.21 Handling Batteries Safely
2.22 Service Drive Belts Safely
2.23 Do Not Open High-Pressure Fuel System
2.24 Service Cooling System Safely
2.25 Service Accumulator Systems Safely
2.26 Clean Exhaust Filter Safely
2.27 Exhaust Filter Ash Handling and Disposal
2.28 Avoid Hot Exhaust
2.29 Using Compressed Air For Cleaning
2.30 Working Area
2.31 Operate Safely
2.32 Use Safety Lights and Devices
2.33 Keep Riders Off Machine
2.34 Instructional Seat
2.35 Use Seat Belt Properly
2.36 Use Steps and Handholds Correctly
2.37 Use Caution On Hillsides
2.38 Transport and Operate Safely
2.39 Transporting Machine Using Trailer
2.40 Prevent Machine Runaway
2.41 Handle Fuel Safely—Avoid Fires
2.42 Avoid Static Electricity Risk When Refueling
2.43 Handle Agricultural Chemicals Safely
2.44 Avoid Exposure To Chemicals
2.45 Clean Vehicle of Hazardous Chemicals, Including Pesticides
2.46 Non-Permissible Use
2.47 Emergency Exit
2.48 Regulations for Machines in Use
3 Safety Signs
3.1 Replace Safety Signs
3.2 Seat Belt Decal and Electric Line Contact Decal
3.3 Road Transport Decal
3.4 Chemical Exposure Decal
3.5 Do Not Ride and Shields Decals
3.6 Exhaust Heat Decal and Hot Surface Decal
3.7 Bypass Start Decal
3.8 Jacking Instruction Decal
3.9 Clean Water Rinse Tank Decal
3.10 Auto Air Level and Ag Chemicals Decals
3.11 Air System Decal
3.12 Drive Shaft Decal
3.13 Boom Movement and Accumulator Decals
3.14 Tank Decal
3.15 Jack Bracket Decal
4 Safety Features
4.1 Safety Features
5 CommandCenter™ Display Information
5.1 Determine Machine Specific Information
5.2 Onscreen Help
5.3 Generation 4 CommandCenter™
5.4 Generation 4 CommandCenter™ Processor
5.5 Run Page Structure
5.6 Status Center
5.7 Shortcut Softkeys
5.8 Menu
5.9 Operating System Applications Overview
5.10 AMS Applications Overview
5.11 CommandCenter™ Activations
5.12 Demo Activations
5.13 Display and Sound
5.14 Brightness
5.15 Sound
5.16 Display Calibration
5.17 Date and Time
5.18 Change Current Date
5.19 Change Current Time
5.20 Language and Units
5.21 Language and Units Settings
5.22 Software Manager
5.23 Update Display Software
5.24 Activations
5.25 Service ADVISOR™ Remote
5.26 Vehicle Reprogramming
5.27 Troubleshooting — Reprogramming
5.28 File Manager
5.29 USB Drive
5.30 Capture Screen Shots
5.31 Diagnostics Center
5.32 Controller Diagnostics
5.33 Diagnostic Information
5.34 Hide Diagnostic Center
5.35 Diagnostic Trouble Codes
5.36 Display Hardware
5.37 CAN Bus Information
5.38 CAN Bus Values
5.39 Network
5.40 Users and Access
5.41 User Profiles
5.42 Access Groups
5.43 Layout Manager
5.44 Active Set
5.45 Shortcut Bar
5.46 All Run Pages
5.47 Add, Edit, or Duplicate Run Pages
5.48 Navigate Run Pages on Main Page
5.49 Fields and Boundaries
5.50 Manage Clients, Farms, and Fields
5.51 Field Boundaries
5.52 AutoTrac™ Guidance
5.53 Equipment Manager
5.54 Machine Profile
5.55 Implement Profile
5.56 Settings Manager
5.57 Machine Monitor
5.58 Work Monitor
5.59 Work Recording
5.60 Maintenance and Calibrations
5.61 Service Checks
5.62 Service Intervals
5.63 ISOBUS VT
5.64 StarFire™ GPS Receiver
5.65 Video
5.66 Video Triggers
5.67 Clean Display
5.68 System Recovery
6 CommandCenter™ Display Applications
6.1 CommandCenter™ Display Applications
7 Auto Prime
7.1 Access Auto Prime and Boom Air Purge
7.2 Auto Prime and Boom Air Purge Overview
7.3 Auto Prime
7.4 Auto Prime | Boom Air Purge
7.5 Boom Air Purge
7.6 Setup Wizard | Auto Prime
7.7 Simulated Spray Speed
7.8 Status Center
7.9 Status Indicator | Auto Prime
7.10 Status Indicator | Boom Air Purge
7.11 System Prime Volume
8 Boom
8.1 Access Boom and Nozzles
8.2 Boom and Nozzles Main Page
8.3 Boom Sections | Custom
8.4 Nozzle Setup
8.5 Status
8.6 BoomTrac™ Pro Status
8.7 Set to Current
8.8 Height Mode
8.9 Return to Height Mode
8.10 Working Width
8.11 BoomTrac™ Pro
8.12 Advanced Settings
8.13 Sensor Target
8.14 Center Frame Control
8.15 Target Height
8.16 Raise Response
8.17 Lower Response
8.18 Diagnostics
8.19 Edit Sensor
8.20 Edit Sensor Placement
8.21 Outer Sensor Distance
8.22 Outer Sensor Offset
8.23 Center Sensor Offset
8.24 Inner Sensor Distance (If Equipped)
8.25 Inner Sensor Offset
8.26 Section Setup
9 Calibrations
9.1 Access Calibrations and Procedures
9.2 Calibrations and Procedures Overview
9.3 Boom Maintenance Mode
9.4 Nozzle Flow Check
9.5 Nozzle Flow Check Procedure
9.6 Nozzle Flow Check | Status Indicator
9.7 Nozzle Flow Check | Boom Section Status
9.8 Boom Calibration | Center Frame Position
9.9 Center Frame Position Calibration Procedure
9.10 Boom Calibration | Level Position
9.11 Level Position Calibration Procedure
9.12 Level Position | Sensor Voltage Indicator
9.13 Boom Calibration | Tilt Valves
9.14 Tilt Valve Calibration Procedure
9.15 Tilt Valves Calibration | Manual Adjustment
9.16 Reset Calibrations | Boom Calibrations
9.17 Machine Calibration | AutoTrac™
9.18 AutoTrac™ Calibration Procedure
9.19 Machine Calibration | Hydro Handle
9.20 Hydro Handle Calibration Procedure
9.21 Machine Calibration | Speed Sensors
9.22 Speed Sensors Calibration Procedure
9.23 Speed Sensors | Sensor Manual Calibrations
9.24 Reset Calibrations | Machine Calibrations
9.25 Spray Calibration | Flow Meter
9.26 Flow Meter Calibration Procedure
9.27 Spray Calibration | Pressure Sensor
9.28 Pressure Sensor Calibration Procedure
9.29 Spray Calibration | Solution Pump
9.30 Solution Pump Calibration Procedure
9.31 Reset Calibrations | Spray Calibrations
10 Engine
10.1 Access Engine
10.2 Engine Main Page
10.3 Engine Power
10.4 Exhaust Filter System Overview
10.5 AUTO Exhaust Filter Cleaning
10.6 Parked Filter Cleaning
10.7 Disable AUTO Exhaust Filter Cleaning
11 Headland Management System
11.1 Access Headland Management System
11.2 Headland Management System
11.3 Boom Control Mode
12 Lights
12.1 Access Lights
12.2 Lights
12.3 Work Lights Preset 1—Low Beam
12.4 Work Lights Preset 1—High Beam
12.5 Work Lights Preset 2—Low Beam
12.6 Work Lights Preset 2—High Beam
12.7 Egress Lights
12.8 Work Lights
13 Spray System
13.1 Access Spray System
13.2 Spray System Main Page
13.3 Minimum Pressure
13.4 Target Rate/Rx
13.5 Flow Rate Mode
13.6 Flow Recommendations
13.7 Spray Off Pressure
13.8 Pressure Relief
13.9 Advanced Settings
13.10 Rate Control/Display Speed
13.11 Boom Charge
13.12 Foam Marker
13.13 Spray System Response
14 Tank System
14.1 Access Tank System
14.2 Tank System Main Page
14.3 Tank Fill Preset
14.4 Edit Tank Fill Preset
14.5 Current Tank Volume
14.6 Low Tank Alarm
15 Tread Adjust
15.1 Access Tread Adjust
15.2 Tread Adjust
15.3 Tread Adjust Operating Procedure
15.4 Status Indicator
16 Video
16.1 Use Video Display Capability Properly
16.2 Install Video Display Camera
16.3 Dual Display—If Equipped
16.4 Navigate to Video Application
16.5 Video
16.6 Video Triggers
17 Controls Setup
17.1 Access Controls Setup
17.2 Controls Setup Overview
17.3 Multi-Function Lever – Controls Setup
17.4 Multi-Function Lever
17.5 CommandARM™ – Controls Setup
17.6 CommandARM™
17.7 Create Single Position Assignments
17.8 Create Dual Position Assignments
17.9 Application Assignments
17.10 Function Assignments
18 Operators Station
18.1 Sprayer Overview
18.2 Front Console
18.3 Key Switch
18.4 Adjusting Steering Wheel
18.5 Operate Lights
18.6 Operate Turn Signals, Horn and High and Low Beam
18.7 Operate Windshield Wiper and Washer
18.8 Operate Ether Injection (If Equipped)
18.9 Operate Brake Pedal
18.10 Corner Post Display
18.11 CommandARM™ Console and Display
18.12 Spraying Controls
18.13 Spray Mode
18.14 Engine and Ground Drive
18.15 Console and Display
18.16 Multi-Function Lever
18.17 Navigation Bar
18.18 Right-Hand Cab Items
18.19 Overhead Controls
18.20 Seat Controls
18.21 ComfortCommand™ Operator’s Seat (Basic Seat)
18.22 ComfortCommand™ Operator’s Seat (Premium Seat)
18.23 Seat Belts
18.24 Instructional Seat
18.25 Installing Mobile Radio and Antenna
19 Operate Radio
19.1 Identification Views
19.2 Controls and Instruments
19.3 Turn Radio On/Off
19.4 Adjusting Brightness of the Radio Illumination (ILLUM)
19.5 Adjust Volume
19.6 Muting the Radio (MUTE)
19.7 Turn Confirmation Beep On/Off (BEEP)
19.8 Adjust Maximum Volume at Power-On (ONVOL)
19.9 Adjust Sound
19.10 Adjust Left/Right Volume Distribution (BAL)
19.11 Adjust Front/Rear Volume Distribution (FAD)
19.12 Turn Loudness On/OFF (LD)
19.13 Restore Sound Settings
19.14 Reset the Clock
19.15 External Sources (Premium Radio)
19.16 Setting the Radio Receiver
19.17 Station Name
19.18 Start Radio Mode
19.19 Turn RDS Functions On/Off
19.20 Select Wave Band/Memory Level
19.21 Tuning in to a Station
19.22 Sensitivity of Seek Function
19.23 Store Station
19.24 Select Stored Stations
19.25 Scan Stored Stations (PRSTSCAN)
19.26 Scan Wave Band for Available Stations (BANDSCAN)
19.27 Program Type (PTY)
19.28 Treble Reduction During Interference (HCUT)
19.29 Set Key Function (KEY PRG)
19.30 External Audio Sources
19.31 MP3 Operation (General Information)
19.32 Compile USB Data Carrier
19.33 ID3 Tags
19.34 Connect USB Data Carrier and Start MP3 Mode
19.35 Scroll Track Information On/Off(SCRL)
19.36 Playback of MP3 or WMA Files
19.37 Bluetooth® Operation, General Information
19.38 Set Up Bluetooth®
19.39 Turn Bluetooth® On/Off (BT MODE)
19.40 Select Connection Type (CON-TYPE) and Pair Devices (BT-PAIR)
19.41 Bluetooth® Device Currently Connected (BT-JOIN)
19.42 Transferring and Accessing Phonebook Data
19.43 Receive and Place Calls
19.44 Playback of Audio Files (BT AUDIO)
19.45 SiriusXM® Radio, General Information
19.46 Display XM Serial Number
19.47 XM Radio Mode
19.48 Start XM Radio Mode
19.49 Select XM Band (Memory Level)
19.50 Select XM Channels
19.51 Store XM Channels
19.52 Select Stored XM Channels
19.53 XM Channel Category Mode On/Off (CAT)
19.54 Select XM Channel Category
19.55 Set Key Function (KEY PRG)
19.56 System Information
19.57 Error Messages and Malfunctions
19.58 Product Identification Number and SiriusXM® Serial Number
20 Break-in Period
20.1 Break-In Checks—First 100 Hours
21 Prestarting Checks
21.1 Checking Engine Compartment for Accumulated Trash and Debris
21.2 Check Engine Oil Level—Daily (Final Tier 4/Stage V)
21.3 Check Engine Oil Level—Daily (Tier 3/Stage IIIA)
21.4 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
21.5 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
21.6 Check Coolant Level—Daily
21.7 Check Hydrostatic and Hydraulic Oil Level—Daily
21.8 Fill Fuel Tank (Final Tier 4/Stage V)
21.9 Fill Fuel Tank (Tier 3/Stage IIIA)
21.10 Fill Diesel Exhaust Fluid (DEF) Tank (Final Tier 4/Stage V)
21.11 Inspect Tires—Daily
21.12 Inspect Service Brake For Debris—Daily
21.13 Lubricate Spindle Housing—Daily
21.14 Clean Pressure Strainers—Daily
21.15 Drain Moisture from On Board Air Tank—Daily
22 Operating the Machine
22.1 Service and Operate Chemical Sprayers Safely
22.2 Avoid Exposure To Chemicals
22.3 Prevent Machine Runaway
22.4 Machine Informational Decals
22.5 Adjust Rearview Mirrors
22.6 Start the Engine (Final Tier 4/Stage V)
22.7 Start the Engine (Tier 3/Stage IIIA)
22.8 Cold Weather Starting Engine (Final Tier 4/Stage V)
22.9 Cold Weather Starting (Tier 3/Stage IIIA)
22.10 Warm the Engine (Final Tier 4/Stage V)
22.11 Warm The Engine (Tier 3/Stage IIIA)
22.12 Idle the Engine
22.13 Aftertreatment Indicators Overview—If Equipped
22.14 Required Machine Stop Warning
22.15 Selective Catalytic Reduction (SCR) System Overview
22.16 Selective Catalytic Reduction (SCR) System (Final Tier 4 and Stage V Engines)
22.17 Qualified Emergency Use — SCR Override Option
22.18 Operate the Engine
22.19 Operate Warning Lights
22.20 Driving the Machine
22.21 Backup Alarm
22.22 Before Operating in the Field
22.23 Field Operation
22.24 Operate Traction Control (Optional)
22.25 Operate Indexed Boom Sections (IBS)
22.26 Operate Boom Return to Height
22.27 Reduce Travel Speed
22.28 Verify Proper Operation Of Park Brakes
22.29 Transport Machine
22.30 Freeing A Mired Machine
22.31 Park the Machine
23 Wet System
23.1 Solution System
23.2 Service and Operate Chemical Sprayers Safely
23.3 Avoid Exposure To Chemicals
23.4 Solution Pump Maintenance and Operation Recommendations
23.5 Replacing Nozzles
23.6 Nozzle Types
23.7 Flat Fan Nozzle
23.8 Even Spray Nozzle
23.9 Hollow Cone Nozzle
23.10 Flood Nozzle
23.11 Flat Fan High Flow (Flood) Nozzle
23.12 Use Spray Tip Calculator and Selector
23.13 Checking and Replacing Worn Nozzles
23.14 24.4 m (80 ft) Boom Flow Characteristics—Application Rate vs. Speed
23.15 27.4 m (90 ft) Boom Flow Characteristics—Application Rate vs. Speed
23.16 Boom Flow Characteristics (Standard Flow)—Boom Flow Rate vs. Pressure 24.4 m (80 ft) and 27.4 m (90 ft) Boom
23.17 Calibrating Nozzles
23.18 Calibration Procedure
23.19 Conversion Factors (Calibrating for Carriers Other Than Water)
23.20 Installing and Positioning Nozzle Tips and Strainers
23.21 Clean SprayMaster™ Triplet Nozzle Bodies
23.22 Cleaning SprayMaster™ 5-Position Nozzle Bodies
23.23 Wet System Valves
23.24 Solution Strainers
23.25 Filling Solution Tank Without Using Quik-Fill™
23.26 Filling Rinse Tank Using Left-Hand Rinse Fill
23.27 Filling Solution Tank with Sprayer Pump
23.28 Priming Solution Pump with Rinse Tank to Fill When Nurse Tank Fluid Level Even or Below Sprayer Pump
23.29 Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
23.30 Filling Solution Tank with Nurse Tank Pump
23.31 Fill Solution Tank with Nurse Tank Pump While Adding Chemicals Through Eductor
23.32 Using Eductor to Load Chemicals with Full Solution Tank
23.33 Mixing Solution in Tank (Using Agitation)
23.34 Preparing to Spray
23.35 Applying Low Application Rates
23.36 Operate Rinse System (Rinse Solution Tank and Boom)
23.37 Using Rinse System (Rinsing Solution Pump, Boom, and Flowmeter Only)
23.38 Recommendations For Eliminating Air from Solution System
23.39 Clean Fill Strainer—As Required
23.40 Drain Solution Tank
23.41 Clean Pressure Strainers—Daily
23.42 Clean Flowmeter—As Required
23.43 Clean Water Tank
23.44 Name of Chemical in Use
24 24.4 m (80 ft) and 27.4 (90 ft) Booms
24.1 Equipping Machines Purchased With Less Boom Option
24.2 Unfold Boom
24.3 Unfold Boom in Limited Height Area
24.4 Fold Boom
24.5 Fold Boom in Limited Height Area
24.6 Spray with Boom at 18.3 m (60 ft)
24.7 Adjust Breakaway Section Springs
24.8 Adjust Roll Suspension Springs
24.9 Adjust Boom Stop Bolts
24.10 Adjust Inner Fold Cylinder
25 Foam Marker
25.1 On Board Air (OBA) Foam Marker Schematic and Operation
25.2 Operate Foam Marker System
25.3 Use John Deere Foam and Marking Chemicals
26 Electrical System Service
26.1 Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
26.2 Disconnect Battery (Final Tier 4 and Stage V Engines)
26.3 Welding Near Electronic Control Units
26.4 Keep Electronic Control Unit Connectors Clean
26.5 Handling Batteries Safely
26.6 Service Batteries
26.7 Prevent Battery Damage
26.8 Connection To A Booster Battery or Charger (Final Tier 4/Stage V)
26.9 Connection To A Booster Battery or Charger (Tier 3/Stage IIIA)
26.10 Charge Batteries (Removed from Machine)
26.11 Safety Rules When Replacing Halogen Bulbs
26.12 Replace Hood Grille Work Light Bulb
26.13 Replace High and Low Beam Light Bulbs
26.14 Adjust Headlights
26.15 Handling HID Light Bulbs Safely
26.16 Replace Fill Station Light Halogen Bulb
26.17 Replace Platform Light Bulb
26.18 Replace Roof Flood Light Halogen Bulb
26.19 Replace Extremity Front Warning Light Bulb
26.20 Replace Rear Warning Light Bulbs
26.21 Replace Dome Light Bulb
26.22 Safeguard Alternator and Regulator
26.23 Load Center Fuses
26.24 Fuses and Relays on Platform
26.25 Battery Box Fuses and Relays
26.26 Battery Disconnect Switch
26.27 Electrical Connector Service
27 Cab and Air Conditioning
27.1 Avoid Exposure To Chemicals
27.2 Cab Pressure Indicator
27.3 Cab Air Filters
27.4 Change Cab Air Filters
27.5 Service Air Conditioner
28 Engine and Drive Train
28.1 Replace Fan Belt
28.2 Fan Belt Routing
28.3 Do Not Modify Fuel System
28.4 Do Not Open High-Pressure Fuel System
28.5 Relieve Fuel System Pressure
28.6 Drain and Flush Diesel Exhaust Fluid (DEF) Tank
28.7 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
28.8 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
28.9 Replace Fuel Filters—500 Hours (Final Tier 4/Stage V)
28.10 Replace Fuel Filters—500 Hours (Tier 3/Stage IIIA)
28.11 Bleeding Fuel System
28.12 Service Engine Air Intake—750 Hours
28.13 Replace Primary Engine Air Filters—1500 Hours or Two Years
28.14 Replace Secondary (Safety) Element—4500 Hours or Five Years
28.15 Clean Cooling Package
29 Wheels and Tires
29.1 Use Proper Lifting Equipment
29.2 Inspect Tires—Daily
29.3 Attach Jack Bracket
29.4 Tighten Wheel Hardware—100 Hours
29.5 Install Optional Tires
29.6 Check Front Axle Toe-In—Annually
29.7 Adjust Front Axle Toe-In (Wide Machine)
29.8 Adjust Front Axle Toe-In (Narrow Machine)
29.9 Discarded Tires
30 Chassis
30.1 Additional Service Information
30.2 Set Tread Width Narrow Machine
30.3 Set Tread Width Wide Machine—Without Hydraulic Tread Adjust Option
30.4 Auto Air Spring Leveling System
30.5 Transport and Operate Safely
30.6 Towing The Sprayer
30.7 Bleed Service Brakes
30.8 Hydraulic Start-Up Procedure
30.9 Prepare Machine for Transport on Semi-Tractor Trailer
30.10 Secure Machine To Trailer
30.11 Checking Engine Compartment for Accumulated Trash and Debris
30.12 Determining When to Adjust Shim Gap on Axle Tread Adjust
30.13 Adjust Shim Gap with Wheel Off Ground (Preferred)
30.14 Adjust Shim Gap with Wheel on Ground
30.15 Install Fire Extinguisher (If Equipped)
31 Fuels, Lubricants and Coolants
31.1 Diesel Fuel
31.2 Lubricity of Diesel Fuel
31.3 Avoid Static Electricity Risk When Refueling
31.4 Handling and Storing Diesel Fuel
31.5 Supplemental Diesel Fuel Additives
31.6 Biodiesel Fuel
31.7 Testing Diesel Fuel
31.8 Minimizing the Effect of Cold Weather on Diesel Engines
31.9 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
31.10 John Deere COOL-GARD™ II Coolant Extender
31.11 Operating in Warm Temperature Climates
31.12 Water Quality for Mixing with Coolant Concentrate
31.13 Testing Coolant Freeze Point
31.14 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
31.15 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
31.16 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
31.17 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
31.18 Diesel Engine Oil — Tier 3 and Stage IIIA
31.19 Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTech™ Engines
31.20 Diesel Engine Oil Service Interval for Operation at High Altitude
31.21 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
31.22 Storing Diesel Exhaust Fluid (DEF)
31.23 Refilling Diesel Exhaust Fluid (DEF) Tank
31.24 Testing Diesel Exhaust Fluid (DEF)
31.25 Disposal of Diesel Exhaust Fluid (DEF)
31.26 Hydrostatic/Hydraulic Drive Oil
31.27 Planetary Hub Oil
31.28 Grease
31.29 Suspension and Steering Grease
31.30 Oil Filters
31.31 Fuel Filters
31.32 Alternative and Synthetic Lubricants
31.33 Lubricant Storage
31.34 Mixing of Lubricants
32 Lubrication and Maintenance
32.1 Required Emission-Related Information
32.2 Clean Vehicle of Hazardous Chemicals, Including Pesticides
32.3 Lubrication Symbols
32.4 Prevent Hydraulic System Contamination
32.5 Decommissioning — Proper Recycling and Disposal of Fluids and Components
32.6 Service Intervals—R4023 (Excluding Boom)
32.7 Tighten Wheel Hardware—After First Hour
32.8 Check Solution Tank Straps—After First Ten Hours
32.9 Change Planetary Hub Oil—After First 50 Hours
32.10 Check Torque on Fixed Tread Adjust Hardware—After First 50 Hours
32.11 Check Shim Gap on Axle Tread Adjust—After First 100 Hours
32.12 Change Engine Oil and Filter—After First 100 Hours (Final Tier 4/Stage V)
32.13 Change Engine Oil and Filter—After First 100 Hours (Tier 3/Stage IIIA)
32.14 Check Engine Oil Level—Daily (Final Tier 4/Stage V)
32.15 Check Engine Oil Level—Daily (Tier 3/Stage IIIA)
32.16 Check Coolant Level—Daily
32.17 Check Hydrostatic and Hydraulic Oil Level—Daily
32.18 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Final Tier 4/Stage V)
32.19 Drain Water and Sediment from Fuel Filter and Water Separator—Daily (Tier 3/Stage IIIA)
32.20 Lubricate Spindle Housing—Daily
32.21 Rinse Solution Pump, Boom, and Flowmeter—Daily
32.22 Drain Moisture from On Board Air Tank—Daily
32.23 Inspect Tires—Daily
32.24 Inspect Service Brake For Debris—Daily
32.25 Clean Pressure Strainers—Daily
32.26 Clean Fill Strainer—As Required
32.27 Clean Flowmeter—As Required
32.28 Clean Screens and Cooling Package—As Required
32.29 Replace Engine Air Filters—As Required
32.30 Inspect and Replace Fan Belt—As Required
32.31 Check and Replace Cab Air Filters—As Required
32.32 Clean Fuel Tank Vent Filter—As Required
32.33 Clean Diesel Exhaust Fluid (DEF) Tank Vent Filter—As Required
32.34 Drain and Flush Diesel Exhaust Fluid (DEF) Tank—As Required
32.35 Diesel Particulate Filter (DPF) Service—As Required
32.36 Replace Diesel Particulate Filter (DPF)—As Required
32.37 Exhaust Filter / Diesel Particulate Filter (DPF) Ash Handling and Disposal
32.38 Rotate Tires—As Required
32.39 Visually Inspect Suspension Bushings—50 Hours
32.40 Lubricate Steering Cylinder Ball Joints—100 Hours
32.41 Visually Inspect Service Brake Components—100 Hours
32.42 Tighten Wheel Hardware—100 Hours
32.43 Check Suspension Rod Hardware—100 Hours
32.44 Inspect Tires For Uneven Wear—100 Hours
32.45 Check Shim Gap on Axle Tread Adjust—250 Hours
32.46 Change Engine Oil and Filter—250 Hours (Final Tier 4/Stage V)
32.47 Change Engine Oil and Filter—250 Hours (Tier 3/Stage IIIA)
32.48 Check Solution Tank Straps—250 Hours
32.49 Check Torque on Fixed Tread Adjust Hardware—Every 250 Hours
32.50 Lubricate Drive Shaft—Every 250 Hours
32.51 Service Batteries—250 Hours
32.52 Check and Replace Cab Air Filters—250 Hours or Annually
32.53 Replace Hydrostatic and Hydraulic Filters—500 Hours
32.54 Change Hydraulic Oil—500 Hours
32.55 Change Planetary Hub Oil—500 Hours
32.56 Replace Fuel Filters—500 Hours (Final Tier 4/Stage V)
32.57 Replace Fuel Filters—500 Hours (Tier 3/Stage IIIA)
32.58 Check and Replace Cab Air Filters—250 Hours or Annually
32.59 Inspect Seat Belts—Annually
32.60 Replace Air Drier Cartridge—Annually
32.61 Clean Engine Vent Tube—Annually (Final Tier 4/Stage V)
32.62 Clean Engine Vent Tube—Annually (Tier 3/Stage IIIA)
32.63 Inspect Service Brake Components—Annually
32.64 Inspect Hydro Isolators—Annually
32.65 Check Front Axle Toe-In—Annually
32.66 Clean Sprayer and Coat Exposed Surfaces—Annually
32.67 Test Coolant—Annually
32.68 Service Engine Air Intake—750 Hours
32.69 Check Engine Speeds—750 Hours (Final Tier 4/Stage V)
32.70 Check Engine Speeds—750 Hours (Tier 3/Stage IIIA)
32.71 Check Belt Tensioner-1500 Hours
32.72 Replace Open Crankcase Ventilation Filter (Final Tier 4/Stage V Engines Only)—1500 Hours
32.73 Replace Primary Engine Air Filters—1500 Hours or Two Years
32.74 Adjust Engine Valve Clearance—2000 Hours
32.75 Replace Diesel Exhaust Fluid (DEF) Dosing Filter—4500 Hours or Three Years
32.76 Replace Secondary (Safety) Element—4500 Hours or Five Years
32.77 Replace Crankshaft Vibration Damper (6.8 L Stage III Engine Only)—5000 Hours or Five Years
32.78 Drain, Flush, and Refill Cooling System—Every 6000 Hours or Six Years
32.79 Test or Replace Thermostat and Radiator Cap—Every 6000 Hours or Six Years
33 Lubrication—Booms
33.1 Clean Vehicle of Hazardous Chemicals, Including Pesticides
33.2 Boom Lubrication Locations
33.3 Service Intervals—24.4 m (80 ft) and 27.4 m (90 ft)
33.4 Tighten Boom Assembly—After First Ten Hours and Every 50 Hours
33.5 Lubricate Center Boom Section
33.6 Lubricate Boom Lift Arm Pivots—10 Hours
33.7 Lubricate Outer Boom Hinge—50 Hours
33.8 Lubricate Breakaway Chain Pivot and Hinge—50 Hours
34 Maintenance—Foam Marker
34.1 Drain Moisture from On Board Air Tank—Daily
34.2 Clean Foamer Control Box Filters
34.3 Replace Foamer Fuse
35 Troubleshooting
35.1 Engine
35.2 Hydrostatic Drive
35.3 Hydraulic System
35.4 Solution Control System
35.5 Eductor
35.6 Suspension System
35.7 Tread Adjust System
35.8 Operator’s Cab
35.9 Foam Marker System—If Equipped
35.10 24.4 m (80 ft) and 27.4 m (90 ft) Boom Operation
36 Storage
36.1 Service and Operate Chemical Sprayers Safely
36.2 Avoid Exposure To Chemicals
36.3 Clean Vehicle of Hazardous Chemicals, Including Pesticides
36.4 Recommended Cleaners And Coatings
36.5 Clean Solution System
36.6 Prepare Machine To Ship During Cold Weather Months
36.7 Prepare Machine for Cold-Weather Storage – Winterizing
36.8 Prepare Machine for Storage
36.9 Prepare Foam Marker System for Cold Weather Storage
36.10 Remove Machine from Storage
37 Specifications
37.1 Machine Specifications
37.2 Standard Machine Dimensions
37.3 Dimensions—All Machines
37.4 Metric Bolt and Screw Torque Values
37.5 Unified Inch Bolt and Screw Torque Values
37.6 Face Seal Fittings Assembly and Installation—All Pressure Applications
37.7 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
37.8 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
37.9 SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
37.10 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
37.11 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
37.12 SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
37.13 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
37.14 External Hexagon Port Plug Torque Chart
37.15 Whole Body Vibration
37.16 Sound Level
37.17 Speed Limit Decal
37.18 CCC Plate Location
37.19 Carbon Dioxide Emissions (CO₂)
37.20 Identification Numbers
37.21 Interpreting the Serial Number of Your Machine – 17 Digit P.I.N.
37.22 Year of Production Table (Digit 5)
37.23 Keep Proof of Ownership
37.24 Keep Machines Secure
38 John Deere Service Keeps You On The Job
38.1 John Deere Parts
38.2 The Right Tools
38.3 Well-Trained Technicians
38.4 Prompt Service
38.5 John Deere Des Moines Works