John Deere MAF 4240M, MAF 4240, MAF 5240, MAF 6240, 3WPZ Operator Manual OM5MZ1006

Table of Content:

1 Introduction
1.1 Foreword
1.2 Predelivery Inspection
2 Identification View
2.1 Identification View
3 Introduction to the Machine
3.1 Download Instructions
3.2 Purpose of the Manual
3.3 Documentation Supplied
3.4 Machine Features
4 Safety
4.1 Recognize Safety Information
4.2 Understand Signal Words
4.3 Follow Safety Instructions
4.4 Prepare for Emergencies
4.5 Wear Protective Clothing
4.6 Protect Against Noise
4.7 Handle Fuel Safely—Avoid Fires
4.8 Fire Prevention
4.9 In Case of Fire
4.10 Avoid Static Electricity Risk When Refueling
4.11 Use Seat Belt Properly
4.12 Vibration
4.13 General Machine Operation Safety
4.14 Operators
4.15 Operator Ability
4.16 Use Steps and Handholds Correctly
4.17 Operating the Tractor Safely
4.18 Transport in the Field and on the Road
4.19 Emergency Exit
4.20 Transport Safely
4.21 Avoid Backover Accidents
4.22 Keep Riders Off Machine
4.23 Passenger Seat
4.24 Heated and Ventilated Operator’s Seat
4.25 Use Safety Lights and Devices
4.26 Avoid Contact with Agricultural Chemicals – Cab Category 4 according to EN 15695-1
4.27 Service and Operate Chemical Sprayers Safely
4.28 Respiratory Protection
4.29 Handle Chemical Products Safely
4.30 Non-Permissible Use
4.31 Clean Vehicle of Hazardous Pesticides
4.32 Prevent Development of Micro Organisms
4.33 Mechanical Safety
4.34 Working Area
4.35 Handling Batteries Safely
4.36 Prevent Battery Explosions
4.37 Skin Protection
4.38 Maintenance of Means of Personal Protection
4.39 Operator’s Cab
4.40 Park Machine Safely
4.41 Work In Ventilated Area
4.42 Remove Paint Before Welding or Heating
4.43 Avoid Heating Near Pressurized Fluid Lines
4.44 Welding Near Electronic Control Units
4.45 Work in Clean Area
4.46 Practice Safe Maintenance
4.47 Safety During Maintenance Work
4.48 Use Proper Tools
4.49 Prevent Machine Runaway
4.50 Service Drive Belts Safely
4.51 Handle Electronic Components and Brackets Safely
4.52 Avoid High-Pressure Fluids
4.53 Check/Replace Hydraulic Hoses
4.54 Do Not Open High-Pressure Fuel System
4.55 Avoid Hot Exhaust
4.56 Clean Exhaust Filter Safely
4.57 Service Cooling System Safely
4.58 Service Accumulator Systems Safely
4.59 Service Tires Safely
4.60 Follow Tire Recommendations
4.61 Decommissioning — Proper Recycling and Disposal of Fluids and Components
4.62 Admissible Use
4.63 Regulations for Machines in Use
5 Safety Decals
5.1 Pictorial Safety Signs
5.2 Replace Safety Signs
5.3 Operator’s Manual Decal
5.4 Shields Decal
5.5 Platform Ladder Decal/Do Not Ride Decal
5.6 Passenger Seat Decal
5.7 Danger of Poisoning
5.8 Clean Water Rinse Tank Decal
5.9 Wheel Hardware Decal
5.10 Boom Cylinder Accumulator Decal
5.11 Front Suspension Accumulator Decal
5.12 Rear Suspension Accumulator Decal
5.13 Electric Boxes Decal
5.14 Boom Spray Lock Decal
5.15 Hot Surfaces Decal
5.16 Moving Parts Decal
5.17 Boom Hinge Point Decal
5.18 Rotating Parts Decal
5.19 Agricultural Chemicals Decal
5.20 Personal Protection Decal
5.21 Jack-Up Points Decal
5.22 Towing and Hooking Points Decal
5.23 Greasing and Lubrication Points Decal
6 Cab, Controls and Instruments
6.1 Access Cab Ladder
6.2 Emergency Exit
6.3 Operator’s Cab Structure
6.4 Cab Classification according to EN 15695-1 (When Applying Plant Protection Products and Liquid Fertilizers)
6.5 Air Quality in the Cab
6.6 Safety Rules for the Category 4 Cab (If Equipped)
6.7 Battery Lock Decal
6.8 Vehicle Controls
6.9 MSpray Multi-Function Lever
6.10 Mazzotti Multi-Function Lever
6.11 CommandARMTM Controls
6.12 Machine Telematics Unit (MTU) Controller
6.13 TERA 10 Display
6.14 Key Switch
6.15 Adjust Steering Wheel
6.16 Outside Mirror Control Switch
6.17 Operate Horn, Lights, and Turn Signal Lights
6.18 Hazard Warning Lights
6.19 Beacon Lights
6.20 Service Brake Pedal
6.21 Throttle Lever
6.22 Steering Mode Switch
6.23 Dome Light
6.24 Reading Light
6.25 Fan and Air Louvers
6.26 Heater
6.27 Air Conditioning System
6.28 Opening Windows
6.29 Operator’s Seat
6.30 Seat Belts
6.31 Passenger Seat
7 Break-In Period
7.1 Break-In Checks—First 100 Hours
8 Prestarting Checks
8.1 Check Engine Oil Level
8.2 Check Fuel Filter
8.3 Check Engine Coolant Level
8.4 Check Hydrostatic and Hydraulic Oil Level
8.5 Fill Fuel Tank
8.6 Fill Diesel Exhaust Fluid (DEF) Tank
8.7 Check Tires for Damage and Correct Inflation Pressure—Daily
8.8 Lubricate Suspension Assemblies
9 Operating the Machine
9.1 Instructions
9.2 Prevent Machine Runaway
9.3 Battery Switch
9.4 Start Engine
9.5 Cold Weather Starting
9.6 Warming the Engine
9.7 Starting the Machine
9.8 Stopping the Machine
9.9 Parking the Machine (Brief Stops)
9.10 Machine Transport Regulations (Italy)
9.11 Aftertreatment Indicators Overview
9.12 Machine Stop Required Warning
9.13 Exhaust Filter System (Final Tier 4 and Stage V Engines)
9.14 MSpray Solution Command System Panel
9.15 Solution Tank
9.16 Filling and Opening of Tank
9.17 Digital Tank Level Indicator
9.18 Tank Level Indicator Sensor
9.19 Agitation
9.20 Chemical Inductor
9.21 Rinsing Empty Containers
9.22 Pressure and Flow Measurement
9.23 Pressure Filter
9.24 Hand Washing Tank
9.25 Rinse Tank
9.26 Solution Tank Rinsing Nozzles
9.27 Electrical Operation Group
9.28 MSpray System Fuses
9.29 MSpray Multi-Function Lever
9.30 Spray System Master On—Off Switch
9.31 Agitation, Working Lights, and F-Switch
9.32 Control Group
9.33 Operating IBS (Index Boom Sections)
9.34 Pressure Circulation System
9.35 Filling Pump Pressure Filter
9.36 Solution Tank Pump Off Connection
9.37 Solution Pump
9.38 Solution Pump Recommendations
9.39 Boom Unfolding and Folding
9.40 Boom Roll Correction
9.41 Spray Line and Nozzle Holders
9.42 Replacing Nozzles
9.43 Check and Replace Worn Nozzles
9.44 Calibrating Nozzles
9.45 Filling Solution Tank Directly
9.46 Filling Solution Tank with Sprayer Filling Pump
9.47 Filling Solution Tank with External Pump
9.48 Filling Solution Tank from Rinse Tank
9.49 Agitation of Solution Tank Contents
9.50 Electrical Drain
9.51 System Rinse
9.52 Wash Brush (If Equipped)
9.53 Selecting Steering Mode
9.54 Changing Speed
9.55 Slow Motion Function
9.56 Adjusting the Suspension
9.57 Adjusting the Tracks (Automatic Axles)
9.58 Installation Disc Brakes
9.59 Releasing the Parking Brake
9.60 Variable Clearance Adjustment
10 MSpray System
10.1 MSpray System Composition
10.2 Functional Diagram—Pressure Circulation System
10.3 Pressure Circulation Option
10.4 Avoid Contact with Chemicals
10.5 Components of the Solution Command System
10.6 MSpray Displays and Control
10.7 General Information
10.8 Sprayer—Main
10.9 Section On-off Softkey Layout
10.10 Pressure Setting Softkey Layout
10.11 Agitation, Worklights, and F-Switch
10.12 Boost Mode
10.13 Job Settings
10.14 Tank Filling with Suction Valve
10.15 Nozzle Calculator
10.16 Machine Settings
10.17 General Settings
10.18 Boom Settings
10.19 Nozzle Presets
10.20 Outer Nozzle Presets
10.21 BoomCtrl
10.22 Tank Settings
10.23 Regulation Settings
10.24 Calibration
10.25 Flow Calibration
10.26 Tank Sensor Calibration
10.27 Boom Roll Calibration
10.28 Boom Height Calibration
10.29 H2O Tank Calibration
10.30 Centrifugal Pump Calibration
10.31 Valve Calibration
10.32 Main Page Layout
10.33 Performance Data
10.34 Actual
10.35 Field
10.36 Total
10.37 Info
10.38 Diagnostics
10.39 Info Readings
10.40 Sensor Status
10.41 Ctrl. U. (Control Unit Status)
10.42 Recent Problems
10.43 Display Run Page/Section Control (Option)
10.44 Warning Screen Codes
11 Standard Spray System
11.1 Standard Spraying System Unit
11.2 Controls Dashboard
11.3 Pump Operation Selectors (Intake and Supply)
11.4 Basic Procedure
11.5 VISIO Monitor
11.6 Eductor
11.7 Membrane Pump
11.8 Water Loading with Membrane Pump—Intake Side
11.9 Spraying Pump
11.10 Spraying Control Unit
11.11 Boom
11.12 Nozzles
11.13 Air Sleeve
11.14 Preparation for Treatment
11.15 Mix Filling and Preparation
11.16 Circuit Washing
11.17 Dilution of the Solution for Driving on Roads
11.18 Quick-Connect Couplings and Draining
11.19 Loading Water from External Pump
11.20 Hydraulic Hose Reel
12 Spray Boom
12.1 Spray Boom
12.2 24—30 m HC Spray Boom
12.3 24—36 m HSA-HSS Spray Boom
13 Accessories
13.1 John Deere TerrainCommand™ Pro – Automatic Boom Height, Roll, & Variable Geometry Control System
14 Individual Nozzle Control (INC)
14.1 Individual Nozzle Control Overview
14.2 Use with Aftermarket Equipment
14.3 Individual Nozzle Control Run Page
14.4 Spray Section Setup
14.5 Operate Indexed Boom Sections (IBS)
14.6 Operate System with the Remote Control
14.7 Remote Control Pairing Procedure
14.8 NCC Boom Configuration
15 Electrical System Service
15.1 Replace Fuses and Relays
15.2 Engine JD Fuse Box
16 Batteries
16.1 Prevent Acid Burns
16.2 Handling, Checking, and Servicing Batteries
16.3 Prevent Battery Explosions
16.4 Prevent Battery Damage
16.5 Battery Electronic Disconnection
17 Fuels, Lubricants and Coolants
17.1 Diesel Fuel
17.2 Lubricity of Diesel Fuel
17.3 Handling and Storing Diesel Fuel
17.4 Supplemental Diesel Fuel Additives
17.5 Testing Diesel Engine Coolant
17.6 Biodiesel Fuel
17.7 Testing Diesel Fuel
17.8 Minimizing the Effect of Cold Weather on Diesel Engines
17.9 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
17.10 John Deere COOL-GARD™ II Coolant Extender
17.11 Operating in Warm Temperature Climates
17.12 Water Quality for Mixing with Coolant Concentrate
17.13 Testing Coolant Freeze Point
17.14 Diesel Engine Oil — Tier 2 and Stage II
17.15 Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
17.16 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
17.17 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
17.18 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
17.19 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
17.20 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
17.21 Storing Diesel Exhaust Fluid (DEF)
17.22 Refilling Diesel Exhaust Fluid (DEF) Tank
17.23 Testing Diesel Exhaust Fluid (DEF)
17.24 Disposal of Diesel Exhaust Fluid (DEF)
17.25 Hydraulic Oil
17.26 Grease
17.27 Oil Filters
17.28 Fuel Filters
17.29 Alternative and Synthetic Lubricants
17.30 Lubricant Storage
17.31 Mixing of Lubricants
18 Lubrication and Maintenance
18.1 High Pressure Washers
18.2 Lubrication and Periodic Service
18.3 General Information Regarding Condition of Vehicle
18.4 Check/Replace Hydraulic Hoses
18.5 Regular Maintenance Intervals – Machine
18.6 Maintenance and Service Intervals
18.7 Scheduled Maintenance Interval: 100 Hours
18.8 Scheduled Maintenance Interval: 500 Hours / 1 Year
18.9 Scheduled Maintenance Interval: 1000 Hours / 2 Year
18.10 Scheduled Maintenance Interval: 1500 Hours / 3 Year
18.11 Scheduled Maintenance Interval: As Required
18.12 Extraordinary Maintenance Logbook
19 Maintenance
19.1 Maintenance Points—Left Hand Side
19.2 Maintenance Points—Right Hand Side
19.3 Instructional Service Points
19.4 Top Up Washer Fluid
19.5 Greasing Points
19.6 Wheels and Tires
19.7 Disc Brakes (If Equipped)
19.8 Verification Procedure of Convergence on Roadways
19.9 Performing Welds
19.10 Diesel Engine Maintenance
19.11 Hydraulic System
19.12 Check Hydraulic Pump Oil
19.13 Changing Engine Oil and Replacing Filter
19.14 Visually Inspecting Coolant Pump
19.15 Checking Open Crankcase Vent (OCV)
19.16 Removing and Installing Fuel Filters
19.17 Checking Tensioner Spring Tension
19.18 Checking Cooling System
19.19 Changing Open Crankcase Ventilation (OCV) Filter
19.20 Checking Crankshaft Vibration Damper (If Equipped)
19.21 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
19.22 Change Diesel Exhaust Fluid (DEF) In-Line Filter
20 Storage
20.1 Clean Vehicle of Hazardous Chemicals
20.2 Preparation for Storage
20.3 Protection Against Frost
20.4 PowrSpray™ Winterization Procedure
20.5 Activation After Long Storage Period
21 Diagnostics and Troubleshooting
21.1 Problems—Causes—Solutions
21.2 Engine Troubleshooting
21.3 Alarm Cabin Sound
21.4 Machine Error Codes—If Equipped with MHP11, MHP20, and MHP27
21.5 Poclain Hydraulic Motors MHP11 Errors
21.6 CAB and Chassis Controllers Errors
21.7 Midac Controller Errors
21.8 Machine Telematics Unit (MTU) Controller Errors
21.9 John Deere Engines—Diagnostic Trouble Codes List (DTC)
21.10 Diagnostic Functions on the Tera Display 10
22 Specifications
22.1 Machine Specifications
22.2 Machine Dimensions
22.3 Nozzle Table
22.4 EU Declaration of Conformity
22.5 Reference Standards
23 Identification Plates
23.1 Basic Machine Identification Plate
23.2 Cab Identification Plate
23.3 Keep Machine Secure
24 John Deere Service Keeps You On The Job
24.1 John Deere Parts
24.2 The Right Tools
24.3 Well-Trained Technicians
24.4 Prompt Service
25 Index