Table of Content:
1 Introduction
1.1 Foreword
1.2 Predelivery Inspection
2 Identification Views
2.1 Identification Views
3 Introduction to the Machine
3.1 Standard Machine and Options
3.2 Accessories
3.3 Auxiliary Equipment/Information
4 Safety
4.1 Recognize Safety Information
4.2 Understand Signal Words
4.3 Follow Safety Instructions
4.4 Prepare for Emergencies
4.5 Wear Protective Clothing
4.6 Protect Against Noise
4.7 General Machine Operation Safety
4.8 Operators
4.9 Use Steps and Handholds Correctly
4.10 Mechanical Safety
4.11 Transport in the Field and on the Road
4.12 Transport Safely
4.13 Avoid Backover Accidents
4.14 Working Area
4.15 Keep Riders Off Machine
4.16 Use Safety Lights and Devices
4.17 Protect Against High Pressure Spray
4.18 Respiratory Protection
4.19 Skin Protection
4.20 Maintenance of Means of Personal Protection
4.21 Tractor Cab
4.22 Avoid Contact with Agricultural Chemicals
4.23 Handle Agricultural Chemicals Safely
4.24 Service and Operate Chemical Sprayers Safely
4.25 Chemical Safety
4.26 Danger Symbols
4.27 Non-Permissible Use
4.28 Clean Vehicle of Hazardous Pesticides
4.29 Prevent Development of Micro Organisms
4.30 Park Machine Safely
4.31 Work In Ventilated Area
4.32 Remove Paint Before Welding or Heating
4.33 Avoid Heating Near Pressurized Fluid Lines
4.34 Welding Near Electronic Control Units
4.35 Work in Clean Area
4.36 Practice Safe Maintenance
4.37 Safety During Maintenance Work
4.38 Use Proper Tools
4.39 Avoid High-Pressure Fluids
4.40 Check/Replace Hydraulic Hoses
4.41 Service Tires Safely
4.42 Follow Tire Recommendations
4.43 Decommissioning — Proper Recycling and Disposal of Fluids and Components
4.44 Admissible Use
4.45 Regulations for Machines in Use
5 Safety Decals
5.1 Pictorial Safety Signs
5.2 User Documentation
5.3 Chemical Documentation in Use
5.4 Turn Off the Engine
5.5 Working with High Pressure
5.6 Transport Position
5.7 Clearance between Boom and Cab
5.8 Spray Boom Locking
5.9 Danger of Poisoning
5.10 Passengers
5.11 Danger Point of Spray Booms
5.12 Clean Water
5.13 Caution with Moving Parts (PTO Option)
5.14 Maximum Solution Pump Speed
5.15 Spray Boom Hinge Points
5.16 Means of Personal Protection
5.17 Dangerous Substances
5.18 Manual Drain
5.19 Spray Boom Movement Range
5.20 Risk of Explosion
5.21 Chocks – Pneumatic Brakes Only
5.22 Chemical Inductor
5.23 Platform Ladder
5.24 Boom Support
5.25 Maximum Working Pressure
5.26 Maximum Hydraulic Pressure
6 Preparing the Tractor
6.1 General
6.2 Operation of Hydraulic Functions
6.3 Hydraulic Pump Drive – Requirements
6.4 Hydraulic Pump Drive – Over Speed Protection
6.5 Hydraulic Oil Filter
6.6 Vertical Load
6.7 Electrical Operation — Diagram for the Implement Display 1100
6.8 Install Implement Display in the Tractor Cab
6.9 Power Supply — 3-Pole Plug
6.10 Fitting Electrical Socket to Tractor
6.11 Electrical Operation — Diagram for ISOBUS Displays
6.12 Install GreenStar Display in the Tractor Cab
6.13 Install Multi-Function Control Lever (MFC) in Tractor Cab
6.14 Supporting IOSBUS Aux-N Input Devices
6.15 Power Supply — 9-Pole Plug
6.16 Fuses
6.17 Install Wiring Harness on Tractor – Before Model Year 2019
6.18 Install Wiring Harnesses on Tractor – After Model Year 2019
6.19 Steering Axle Automatic Tracking System Assembly
7 Preparing the Machine
7.1 PTO Shaft
7.2 Remove Shipping Tow Eye Were Fitted
7.3 Pump Oil Level
7.4 Suction Line
7.5 Lubrication
8 Coupling and Uncoupling of the Sprayer
8.1 Drawbar Tow Eyes
8.2 Coupling to the Tractor
8.3 Hydraulic Jack Support
8.4 Uncoupling the Sprayer
8.5 Raising Up the Machine
8.6 Track Width Adjustment with Fixed and Steered Axle
8.7 Reflector Plates
8.8 Hydraulic Connection – Electro-Hydraulic
8.9 Hydraulic Connection – Tractor Selective Control Valves
8.10 Avoid High-Pressure Fluids
8.11 Coupling Brake Hoses
8.12 Hydraulic Emergency Brake Valve
8.13 Hydraulic Pump Drive (Option)
8.14 Electrical Connection
8.15 Attaching Display – 1100
8.16 Attaching Display – GS2 1800
8.17 Attaching Display – GS3 2630
8.18 Automatic Tracking System
8.19 PTO Shaft Connection (Option)
9 Transport
9.1 Public Road
9.2 Public Road Travelling Lights
9.3 Hydraulic Braking System (Not For Germany)
9.4 Pneumatic Braking System
9.5 Pneumatic Braking System – Option from Model Year 2019
9.6 Beacon Light
10 Adjustments
10.1 Hydraulic Pump Drive – Over Speed Protection
10.2 Adjusting The Spray Boom Transport Position
10.3 Spray Boom Alignment
10.4 Adjusting the Center Frame
10.5 Balancing The Spray Boom
10.6 Adjusting The Boom Suspension
10.7 Adjusting The Automatic Tracking System
10.8 Steered Axle – Stop Bolt Adjustment
11 Operation of the Machine
11.1 Machine Composition
11.2 Functional Diagram — Manual System with Ring Line Circulation and Twin Diaphragm Pumps
11.3 Functional Diagram — Manual System with Pressure Circulation and Twin Diaphragm Pumps
11.4 Functional Diagram — Automated System with Ring Line Circulation and Twin Diaphragm Pumps
11.5 Functional Diagram — Automated System with Pressure Circulation and Twin Diaphragm Pumps
11.6 Pressure Circulation Option
11.7 Avoid Contact with Chemicals, Including Pesticides
11.8 Chemical in Use
11.9 Components of the Solution System—Overview
11.10 Solution System Panel – AutoFill Switch (Option)
11.11 Solution Tank
11.12 Filling Opening
11.13 Liquid Level Indicator (Solution Tank)
11.14 Digital Tank Level Indicator
11.15 Agitation
11.16 Chemical Inductor
11.17 Primary Pressure Regulator
11.18 Pressure Selection Valve
11.19 Return Selection Valve
11.20 Pressure and Flow Measurement
11.21 Pressure Filter
11.22 Electrical Boom Section Valves
11.23 Hand Washing Tank
11.24 Rinse Water Tank
11.25 Solution Tank Rinsing Nozzles
11.26 Solution Tank Rinsing
11.27 Electrical Operation Group
11.28 Fuses
11.29 Multi-Function Control (MFC) – Control Layout
11.30 Spray System Master On/Off Switch
11.31 Agitation, Working Lights and F-Switch
11.32 Control Group
11.33 Operating IBS (Index Boom Sections)
11.34 Protective Clothing Locker
11.35 Chemical Transport Compartment
11.36 Pressure Circulation System (Option)
11.37 Suction Unit
11.38 Transfer Valve to Pump Liquid Back to Storage Tank (Option)
11.39 Solution Pump Recommendations
11.40 Pump
11.41 Spray Boom
11.42 Boom Suspension System
11.43 Boom Tilt Correction
11.44 Spray Line and Nozzle Holders
11.45 Replacing Nozzles
11.46 Checking and Replacing Worn Nozzles
11.47 Calibrating Nozzles
11.48 Filling Rinse Water Tank
11.49 Manual Filling of the Solution Tank
11.50 Manual Drain
11.51 System Rinse
11.52 System Rinse with AutoDilute
11.53 Hydraulic Pump Drive (Option)
11.54 Automatic Trailing Functions
11.55 Axles
12 Sprayer Control System
12.1 Displays and Control
12.2 John Deere Implement Display 1100 Operation
12.3 General Information
12.4 Sprayer – Main
12.5 TwinSelect Automatic In Cab Nozzle Control
12.6 Section ON/OFF Softkey Layout
12.7 Pressure Setting Softkey Layout
12.8 Agitation, Work Lights and F-Switch
12.9 Boost Mode
12.10 Job Settings
12.11 AutoFill Tank Filling
12.12 Nozzle Calculator
12.13 Machine Settings
12.14 General Settings
12.15 Boom Settings
12.16 Nozzle Presets
12.17 Nozzle Presets with TwinSelect Automatic In Cab Nozzle Control
12.18 Outer Nozzle Presets
12.19 BoomTracTM
12.20 Tank Settings
12.21 Regulation Settings
12.22 Calibration
12.23 Flow Calibration
12.24 Liquid Pressure Calibration
12.25 Wheel Calibration
12.26 Tank Sensor Calibration
12.27 Boom Tilt Calibration
12.28 Boom Height Calibration (BoomTrac)
12.29 Steering Calibration
12.30 Main Page Layout
12.31 Steering
12.32 Performance Data
12.33 Actual
12.34 Field
12.35 Total
12.36 Info
12.37 Diagnostics
12.38 Info Readings
12.39 Sensor Status
12.40 Multi-Function Control Status
12.41 Recent Problems
12.42 GreenStar™ SprayerPro™ and John Deere Section Control
12.43 Warning Screen Codes
13 Wheels and Tires
13.1 Wheel Load and Tire Pressure
13.2 Explanations of Indications on Agricultural Tires
13.3 VF380/90R46 Tire Technical Specifications
13.4 480/80R46 Tire Technical Specifications
13.5 520/85R38 Tire Technical Specifications
13.6 520/85R42 Tire Technical Specifications
13.7 520/85R46 Tire Technical Specifications
13.8 620/70R42 Tire Technical Specifications
13.9 710/70R38 Tire Technical Specifications
14 Working with the Machine
14.1 Nozzle Selection
14.2 Minimize Spray Drift Recommendations
14.3 Adjusting the Nozzle Output
14.4 Spray Volume Table
14.5 Spraying with Liquid Fertilizers
14.6 Field Spraying Nozzle Output with Liquid Fertilizers
14.7 Preparing the Spraying Liquid
14.8 Filling the Sprayer with Water
14.9 Filling with Crop Protection Chemicals
14.10 Rinsing Empty Containers
14.11 Performing Spraying Operation
14.12 Processing the Residual Liquids
14.13 Cleaning the Machine
15 Accessories
15.1 Rinsing Head in Filling Opening
15.2 Solution Tank Basket Sprayer Nozzle
15.3 Chemical Transport Compartment
15.4 Hose Reel with Washing Brush and Spray Nozzle
15.5 Edge Nozzles
15.6 Pump Oil Level Sensor
15.7 Boom Gauging Device
15.8 Boom Suspension Kit for Slopes
15.9 Boom Height Assist – Return to Height Feature
15.10 John Deere TerrainCommand™ Pro – Automatic Boom Height, Roll, & Variable Geometry Control System
15.11 John Deere TerrainControl™ Pro – Automatic Boom Height and Roll Control System
15.12 BoomTrac™ Auto Boom Level & Height Control
15.13 John Deere TerrainCommand – Automatic Boom Height & Variable Geometry Control System (JD Preferred Partner)
15.14 External Pump Filling (Hydrants) Connection
15.15 Transfer Valve to Pump Liquid Back to Storage Tank (Option)
15.16 Ecomatic Filling System
15.17 Self Rinsing Pressure Filter
15.18 Wiring Harness for Second Tractor
15.19 T-Splitter Cables
15.20 High Pressure Cleaner
16 Maintenance
16.1 Wheels
16.2 Lubrication – Air Lines / Nozzle Shut-Off, Pump Oil & PTO Shaft
16.3 Hydraulic Hoses for Boom Height Adjustment System
16.4 Indicating Fuse Ratings
16.5 Fuses
16.6 Identification of Valve Functions on Sprayer
16.7 Machine Lubricating Nipple Summary
16.8 Axles
16.9 Double Folding Spray Boom Lubricating Nipple Summary
16.10 Triple Folding Spray Boom Lubricating Nipple Summary
16.11 Cleaning
16.12 Diaphragms
16.13 Malfunctions
16.14 Testing of the Machine
16.15 Scrap
16.16 Metric Bolt and Screw Torque Values
17 Storage
17.1 Preparation for Storage
17.2 Protection Against Frost
17.3 Spraying During Frost Periods
17.4 First Activation Following Long Inactivity (Storage, Repair, Etc.)
18 Specifications
18.1 Specifications
18.2 Products to be Processed
18.3 Materials Applied
18.4 Machine Design Life
18.5 Dimensions and Weights
18.6 Sound Level
18.7 Electrical Connection Requirements
18.8 Physical Operating Conditions
18.9 Directives and Standards Applied
18.10 EC Declaration of Conformity
18.11 Combination Matrix M944 & M944i – Part 1 (For Germany Only)
18.12 Combination Matrix M944 & M944i – Part 2 (For Germany Only)
18.13 Combination Matrix M944 & M944i – Part 3 (For Germany Only)
18.14 Combination Matrix M952 & M952i – Part 1 (For Germany Only)
18.15 Combination Matrix M952 & M952i – Part 2 (For Germany Only)
18.16 Combination Matrix M952 & M952i – Part 3 (For Germany Only)
18.17 Combination Matrix M962 & M962i – Part 1 (For Germany Only)
18.18 Combination Matrix M962 & M962i – Part 2 (For Germany Only)
18.19 Combination Matrix M962 & M962i – Part 3 (For Germany Only)
19 Identification Plates
19.1 Basic Machine Identification Plate
19.2 Pump Identification Plate
19.3 Keep Proof of Ownership
19.4 Keep Machines Secure
20 John Deere Service Keeps You On The Job
20.1 John Deere Parts
20.2 The Right Tools
20.3 Well-Trained Technicians
20.4 Prompt Service
20.5 Technical Information