John Deere M4025 Self-Propelled Sprayer Operator Manual OMKK57228

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
1.3 Company Info
2 General View
2.1 General View
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Live With Safety
3.4 Follow Safety Instructions
3.5 Prepare for Emergencies
3.6 Wear Protective Clothing
3.7 Protect Against Noise
3.8 Practice Safe Maintenance
3.9 Service Machines Safely
3.10 Avoid Backover Accidents
3.11 Handle Electronic Components and Brackets Safely
3.12 Park Machine Safely
3.13 Remove Paint Before Welding or Heating
3.14 Avoid Heating Near Pressurized Fluid Lines
3.15 Avoid High-Pressure Fluids
3.16 Check Hydraulic Hoses
3.17 Follow Tire Recommendations
3.18 Service Tires Safely
3.19 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3.20 Handle Chemical Products Safely
3.21 Service Spray Equipment Safely
3.22 Protect Against High Pressure Spray
3.23 Use Proper Tools
3.24 Work in Clean Area
3.25 Work In Ventilated Area
3.26 Prevent Battery Explosions
3.27 Handling Batteries Safely
3.28 Service Drive Belts Safely
3.29 Do Not Open High-Pressure Fuel System
3.30 Service Cooling System Safely
3.31 Service Accumulator Systems Safely
3.32 Avoid Hot Exhaust
3.33 Using Compressed Air For Cleaning
3.34 Working Area
3.35 Operate Safely
3.36 Use Safety Lights and Devices
3.37 Keep Riders Off Machine
3.38 Machine fitted with Instructional Seat
3.39 Use Steps and Handholds Correctly
3.40 Use Seat Belt Properly
3.41 Use Caution On Hillsides
3.42 Transport and Operate Safely
3.43 Prevent Machine Runaway
3.44 Avoid Contact with Agricultural Chemicals
3.45 Handle Fuel Safely—Avoid Fires
3.46 In Case of Fire
3.47 Handle Agricultural Chemicals Safely
3.48 Avoid Exposure To Chemicals
3.49 Clean Vehicle of Hazardous Chemicals, Including Pesticides
3.50 Non-Permissible Use
3.51 Emergency Exit
4 Safety Signs
4.1 Replace Safety Signs
4.2 Recognize Safety Information
4.3 Road Transport Decal
4.4 Seat Belt Decal
4.5 Do Not Give Rides Decal
4.6 Lateral Tilt Decal
4.7 General-Purpose Fire Extinguisher Decal
4.8 Electric Line Contact Decal
4.9 Chemical Exposure Decal
4.10 Do Not Ride Decal
4.11 Shields Decal
4.12 Exhaust Heat Decal
4.13 Hot Surface Decal
4.14 Bypass Start Decal
4.15 Jackstand Decal
4.16 Clean Water Tank Decal
4.17 Automatic Air Spring Leveling System Decal
4.18 Agricultural Chemicals Decal
4.19 On-Board Air Tank Decal
4.20 Accumulator Decal
4.21 Driveshaft Decal
4.22 Spray Boom Decal
4.23 Solution Tank Decal
4.24 Safely Machine Transport
5 Information Signs
5.1 Wheel Decals
5.2 Remote Solution Pump Switch Decal
5.3 Orifice Valve Instruction Decal
5.4 Suspension Lubrication Decal
5.5 Component Wash Decal
5.6 Battery Disconnect Switch Handle Decal
6 Safety Features
6.1 Safety Features
6.2 Front and Rear Hazard Warning Lights and Reflectors
6.3 Emergency Exit
6.4 Road Warning Signs (If Equipped)
6.5 Outside and Rearview Mirrors
6.6 Seat Belt
6.7 Slow-moving Vehicle (SMV) Emblem
6.8 Speed Limit Decal
6.9 Reflective Warning Signs (If Equipped)
6.10 Ground Level Filling
6.11 Slip Resistant Surfaces
6.12 Battery Disconnect Switch Handle
6.13 Access Steps and Platforms
6.14 Fan Guards
6.15 General-purpose Fire Extinguisher (If Equipped)
6.16 Beacon Light (If Equipped)
6.17 Neutral Start System and Automatic Park Brake
6.18 Clean Water Tank
6.19 Wheel Chocks (If Equipped)
7 Controls and Instruments
7.1 Operator’s Station
7.2 Generation 4 CommandCenter™ Display and Navigation Bar
7.3 Front Console
7.4 Heater/Ventilation/Air-Conditioning System (HVAC) Controls
7.5 CommandARM™
7.6 Multi-Function Lever
7.7 Corner Post Display
8 Operator’s Station
8.1 Key Switch
8.2 Adjust Steering Wheel
8.3 Ladder Operation
8.4 Quick-Stop Switch
8.5 Roll-Over Protective Structure
8.6 Seat Belt Use
8.7 Operator’s Seat
8.8 Instructional Seat
8.9 Cab Door
8.10 Cab Windows
8.11 Sun Visor
8.12 Rearview Mirror
8.13 Outside Mirrors
8.14 Windshield Wiper
8.15 Clean Cab Windows and Service Wiper
8.16 Heater/Ventilation/Air-Conditioning System (HVAC) Operation
8.17 Cab Pressure Indicator
8.18 Horn
8.19 Service Socket
8.20 Right-Hand Side Console
8.21 CommandARM™ Console Storage
8.22 Adjust CommandARM™ Position
8.23 Adjust CommandCenter™ Display Position
8.24 Operating Tips About Your Audio System
8.25 AutoTrac™ Assisted Steering System (If Equipped)
8.26 Corner Post Display—General Information
8.27 Corner Post Display—Indicators
9 Lights
9.1 Identification Lights
9.2 Light Switches
9.3 Turn-Signal Lever
9.4 Hazard Warning Light Switch
9.5 Dome Light and Console Light
9.6 Beacon Light (If Equipped)
9.7 Worklights Adjustment
10 CommandCenter™—General Information
10.1 Generation 4 CommandCenter™
10.2 CommandCenter™ Software Main Page
10.3 Onscreen Help
11 CommandCenter™—Auto Prime
11.1 Access the Auto Prime Page
11.2 Auto Prime Overview
11.3 Setup Wizard Overview
11.4 Adjust System Prime Volume
11.5 Auto Prime Start
12 CommandCenter™—Spray Boom and Nozzles
12.1 Access the Spray Boom and Nozzles Page
12.2 Spray Boom and Nozzles Main Page
12.3 Activate or Deactivate Spray Boom Sections
12.4 Section Setup
12.5 Working Width
12.6 Nozzle Setup
12.7 Return to Height
12.8 BoomTrac Pro™ System (If Equipped)
12.9 BoomTrac Pro™ (If Equipped)—Indicators
12.10 BoomTrac Pro™ Page (If Equipped)—Overview
12.11 BoomTrac Pro™ Page (If Equipped)—Sensor Target
12.12 BoomTrac Pro™ Page (If Equipped)—Target Height
12.13 BoomTrac Pro™ Page (If Equipped)—Raise Response
12.14 BoomTrac Pro™ Page (If Equipped)—Lower Response
12.15 BoomTrac Pro™ Page (If Equipped)—Diagnostics
12.16 Information and Settings Page (Advanced Settings)
12.17 Edit BoomTrac Pro™ Sensors (If Equipped)
12.18 Edit Placement—BoomTrac Pro™ Sensors (If Equipped)
12.19 BoomTrac Pro™ Sensors Distances (If Equipped)
12.20 Height Mode—BoomTrac Pro™ (If Equipped)
13 CommandCenter™—ExactApply™
13.1 Access the Spray Boom and Nozzles Page
13.2 Spray Boom and Nozzles Page—ExactApply™ Indicators
13.3 ExactApply™ Configuration
13.4 System Status
13.5 Target Nozzle Pressure
13.6 Auto Mode Setup
13.7 Auto Mode Setup—Auto Enabled Spray Speeds
13.8 Auto Mode Setup—Enabled Spray Tip
13.9 Manual Mode Setup
13.10 Information and Settings Page (Advanced Settings)
13.11 Installed Spray Tips
13.12 Fence Row Nozzles (If Equipped)
13.13 Boost Setup
13.14 Nozzle Body Lighting
14 CommandCenter™—Calibrations and Procedures
14.1 Access Calibrations and Procedures Page
14.2 Calibrations and Procedures Overview
14.3 Spray Boom Maintenance Mode
14.4 Nozzle Flow Check
14.5 Spray Boom Tilt Valves Calibration (If Equipped with BoomTrac Pro™)
14.6 Spray Boom Tilt Valve Manual Calibration (If Equipped with BoomTrac Pro™)
14.7 Spray Boom Level Position Calibration
14.8 Reset Spray Boom Calibrations
14.9 AutoTrac™ Calibration
14.10 Speed Sensor Calibration
14.11 Speed Sensor Manual Calibration
14.12 Reset Machine Calibrations
14.13 Flowmeter Calibration
14.14 Pressure Sensor Calibration
14.15 Solution Pump Calibration
14.16 Reset Spray Calibrations
15 CommandCenter™—Engine
15.1 Access the Engine Page
15.2 Engine Power
15.3 FieldCruise™ Configuration
16 CommandCenter™—(HMS™) Headland Management System
16.1 Access Headland Management System (HMS™)
16.2 Headland Management System (HMS™)
17 CommandCenter™—Lights
17.1 Access Lights Page
17.2 Lights Main Page Overview
17.3 Egress Timer Configuration
18 CommandCenter™—Spray System
18.1 Access the Spray System Page
18.2 Spray System Page Overview
18.3 Minimum Pressure
18.4 Target Rate/Rx
18.5 Flow Rate Mode
18.6 Spray Off Pressure
18.7 Pressure Relief
18.8 Advanced Settings
18.9 Rate Control/Display Speed
18.10 Boom Charge
18.11 Spray System Response
19 CommandCenter™—Tank System
19.1 Access Tank System Page
19.2 Tank System Overview
19.3 Tank Fill Presets
19.4 Low Tank Alarm
19.5 Agitation Auto Off
20 CommandCenter™—Tread Adjust
20.1 Access Tread Adjust Page
20.2 Tread Adjust Overview
20.3 Tread Adjust Operation
21 CommandCenter™—Controls Setup
21.1 Access Controls Setup Page
21.2 Controls Setup Overview
21.3 Multi-Function Lever Buttons Page
21.4 CommandARM™ Buttons Page
21.5 Create Single Position Assignments
21.6 Create Dual Position Assignments
22 Prestarting Checks
22.1 Avoid Static Electricity Risk When Refueling
22.2 Fill Fuel Tank
22.3 Checking Engine Compartment for Accumulated Trash and Debris
22.4 Check Engine Oil Level
22.5 Check Coolant Level
22.6 Check Hydrostatic/Hydraulic Oil Level
22.7 Drain Water From the Fuel Filters
22.8 Lubricate Front Suspension
22.9 Check Tires Condition
22.10 Check Air Springs (If Automatic Air Spring Leveling System is not Equipped)
22.11 Drain Moisture from On-Board Air Tank
22.12 Clean Eductor Filter
22.13 Clean Solution Strainers
22.14 Rinse Solution Pump, Spray Boom, and Flowmeter
22.15 Lubricate Spray Boom Lift Arm Pivots
22.16 Check the General-purpose Fire Extinguisher (If equipped)
23 Operating the Engine
23.1 Engine Fuel System and Power Rating
23.2 Engines with Turbocharger
23.3 Starting with Booster Battery
23.4 Engine Start
23.5 Cold Weather Start
23.6 Instrument Check After Engine Start-Up
23.7 Engine Speeds
23.8 Engine Shutoff
23.9 Restarting an Engine Which Has Run Out of Fuel
24 Operating the Sprayer
24.1 Avoid Contact with Agricultural Chemicals
24.2 Clean Vehicle of Hazardous Pesticides
24.3 Service and Operate Chemical Sprayers Safely
24.4 Avoid Power Lines
24.5 Avoid Exhaust Fumes
24.6 Operate Warning Lights
24.7 Driving on Public Roads
24.8 Park Brakes Operational Check
24.9 Drive the Machine
24.10 Park Machine
24.11 Reduce Travel Speed
24.12 Backup Alarm
24.13 Before Operate in the Field
24.14 Field Operation
24.15 Flow Divider Control Operation
24.16 Spray Boom Sections Operation
24.17 Indexed Spray Boom Sections (IBS) Operation—7 Sections
24.18 Indexed Spray Boom Sections (IBS) Operation—9 Sections
24.19 Automatic Air Spring Leveling System (If Equipped)
25 Solution System
25.1 Solution System
25.2 Avoid Solution Pump Damages
25.3 Check and Replace Worn Nozzles
25.4 Calibrating Nozzles
25.5 27.4 m (90 ft) Steel Spray Boom Flow Characteristics—Application Rate and Speed
25.6 30.5 m (100 ft) Carbon Fiber Spray Boom Flow Characteristics—Application Rate and Speed
25.7 36.5 m (120 ft) Carbon Fiber Spray Boom Flow Characteristics—Application Rate and Speed
25.8 Spray Boom Flow Characteristics (Standard Flow)—Flow Rate and Pressure
25.9 Calibration Procedure
25.10 Conversion Factors (Calibrating for Carriers Other Than Water)
25.11 Clean SprayMaster™ Triplet Nozzle Bodies
25.12 Solution System Valves
25.13 Remove Additional Protections (If Equipped)
25.14 Solution Strainers
25.15 Fill Solution Tank without Quick Fill™ Valve
25.16 Fill Rinse Tank
25.17 Fill Solution Tank with Sprayer Pump
25.18 Fill the Solution Tank Priming Solution Pump with Rinse Tank Water
25.19 Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
25.20 Fill Solution Tank with Nurse Tank Pump
25.21 Fill Solution Tank with Nurse Tank Pump while Adding Chemicals Through Eductor
25.22 Use Eductor to Load Chemicals with Solution Tank Full
25.23 Agitation System of Tank Solution
25.24 Prepare to Spray
25.25 Rinse the Solution Tank and the Spray Boom
25.26 Apply with Low Application Rates
25.27 Rinse Solution Pump, Spray Boom, and Flowmeter
25.28 Recommendations to Eliminate Air from Solution System
25.29 Drain Solution Tank
25.30 Clean Stuck Valve
25.31 Clean Water Tank
26 ExactApply™ System (If Equipped)
26.1 ExactApply™ Nozzle Control System Overview
26.2 ExactApply™ Strainer Requirements
26.3 Spray Tip Selection
26.4 Customize Spray Boom Sections
26.5 Spray Boom Isolation Valve Operation
26.6 Nozzle Body Indicators
26.7 ExactApply™ Mode Comparison
26.8 Standard Flow System Characteristics—Flow Rate and Pressure
26.9 Remote Control System Operation
26.10 Remote Control Pairing Procedure
27 Steel Spray Boom
27.1 Unfold Spray Boom
27.2 Unfold Spray Boom in Limited Height Area
27.3 Fold Spray Boom
27.4 Fold Spray Boom in Limited Height Area
27.5 Spray with Outer Spray Boom Sections Folded
27.6 Adjust Breakaway Section Springs
27.7 Adjust Roll Suspension Springs
27.8 Adjusting Stop Bolt
27.9 End Cap (Aspirators)
28 Carbon Fiber Spray Boom
28.1 Unfold Spray Boom
28.2 Unfold Spray Boom in Limited Height Area
28.3 Fold Spray Boom
28.4 Fold Spray Boom in Limited Height Area
28.5 Spray with Outer Spray Boom Sections Folded
28.6 Check and Adjust the Tensioner 3 (T3) (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
28.7 Check the T6-T7 Rope Adjustment
28.8 Adjust the T6-T7 Rope (If Equipped with the 30.5 m (100 ft) Carbon Fiber Spray Boom)
28.9 Adjust the T6-T7 Rope (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
28.10 Adjust Outer Fold Cylinder
28.11 Adjust the Breakaway Tension (If Equipped with the 30.5 m (100 ft) Carbon Fiber Spray Boom)
28.12 Adjust the Breakaway Tension (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
28.13 Adjust the Breakaway Alignment
28.14 Adjust Roll Suspension Springs
28.15 End Cap (Aspirators)
29 Wheels, Tires, and Tread
29.1 Service Tires Safely
29.2 Safely Mounting Tires
29.3 Tire Parts
29.4 Tire Denomination
29.5 Tire Tread Types
29.6 Discarded Tires
29.7 Tires Inflation Pressures
29.8 Use Proper Lifting Equipment
29.9 Use Support Stand and Lift Bracket
29.10 Adjust Front Axle Toe-In
29.11 Tighten Wheel Nuts
29.12 Remove and Install Wheels
29.13 Remove and Install Crop Dividers (If Equipped)
29.14 Set Tread Width—Manual Adjust
29.15 Set Tread Width—With Hydraulic Tread Adjust Option
29.16 Determining When to Adjust Shim Gap on Axle Tread Adjust
29.17 Adjust Shim Gap with Wheel Off Ground (Preferred)
29.18 Adjust Shim Gap with Wheel on Ground
30 Transporting the Sprayer
30.1 Use Safety Lights and Devices
30.2 Transport and Operate Safely
30.3 Tow and Pull a Stuck Machine
30.4 Prepare Sprayer for Transport on Semi-Tractor Trailer
31 Sprayer Storage
31.1 Recommended Cleaners and Coatings
31.2 Clean Solution System
31.3 Prepare Machine for Cold-Weather Months
31.4 Prepare Machine for Storage
31.5 Remove Machine from Storage
32 Access to Service Points
32.1 Access to Engine Compartment
32.2 Access to Batteries
32.3 Access to Fuses and Relays
32.4 Access to Hydrostatic Drive Pump Isolators
32.5 Sprayer Underside Shields Opening
33 Fuels, Lubricants, and Coolant
33.1 Engines with Tier 3-Stage IIIA/MAR-I Emission Control
33.2 Diesel Fuel
33.3 Lubricity of Diesel Fuel
33.4 Handling and Storing Diesel Fuel
33.5 Avoid Static Electricity Risk When Refueling
33.6 Supplemental Diesel Fuel Additives
33.7 Biodiesel Fuel
33.8 Testing Diesel Fuel
33.9 Minimizing the Effect of Cold Weather on Diesel Engines
33.10 Complete Up Fuel Tank
33.11 Fuel Filters
33.12 Diesel Fuel Additive Products
33.13 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
33.14 Diesel Engine Oil — Tier 3 and Stage IIIA
33.15 Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech™ Engines
33.16 Mixing of Lubricants
33.17 Hydrostatic/Hydraulic Drive Oil
33.18 Oil Filters
33.19 Planetary Hub Oil
33.20 Multipurpose Extreme Pressure (EP) Grease
33.21 Multi-Purpose Extreme Pressure (EP) Grease—Engine Driveshaft
33.22 Alternative and Synthetic Lubricants
33.23 Lubricant Storage
33.24 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
33.25 Operating in Warm Temperature Climates
33.26 Water Quality for Mixing with Coolant Concentrate
33.27 Testing Coolant Freeze Point
34 Maintenance and Service Intervals
34.1 Required Emission-Related Information
34.2 Important Considerations
34.3 Clean Vehicle of Hazardous Pesticides
34.4 Prevent Hydraulic System Contamination
34.5 Welding Near Electronic Control Units
34.6 Keep Electronic Control Unit Connectors Clean
34.7 Safeguard Alternator and Regulator
34.8 Service Intervals Set Up—CommandCenter™
34.9 Service Intervals
34.10 Service—First 50 Hours
34.11 Service—First 100 Hours
34.12 Service—Daily or Every 10 Hours
34.13 Service—Every 6 Months
34.14 Service—Every Year
34.15 Service—Every 50 Hours
34.16 Service—Every 100 Hours
34.17 Service—Every 250 Hours
34.18 Service—Every 500 Hours
34.19 Service—Every 750 Hours
34.20 Service—Every 1000 Hours
34.21 Service—Every 2 Years or 1500 Hours
34.22 Service—Every 2 Years or 2000 Hours
34.23 Service—Every 5 Years or 4500 Hours
34.24 Service—Every 6 Years or 6000 Hours
35 Break-in Period
35.1 Perform Break-In Checks
36 Service—As Required
36.1 Clean Flowmeter
36.2 Clean Fill Strainer
36.3 Remove, Clean, and Install Aspirators, Nozzle Bodies, and Tips
36.4 Check Solution Tank Hoses
36.5 Checking Engine Compartment for Accumulated Trash and Debris
36.6 Clean Radiator and Air Conditioner Condenser
36.7 Replace Cab Air Recirculation Filters
36.8 Replace Fresh Air Filters
36.9 Cab Fuses and Relays
36.10 ExactApply™ Fuses And Relays—Nozzles (If Equipped)
36.11 Fuses and Relays on Platform and Engine
36.12 Battery Box Fuses and Relays
36.13 Heat Exchanger Fuse and Relay
36.14 ExactApply™ Fuses and Relays (If Equipped)
36.15 Charging Batteries (Removed From Machine)
36.16 Replace Primary and Secondary Engine Air Filters
36.17 Clean Primary Engine Air Filter Element
36.18 Verification Thermostat Opening Temperature
36.19 Replace Engine Fan Belt
36.20 Do Not Modify Fuel System
36.21 Bleed the Fuel System
36.22 Handle Halogen Light Bulbs Safely
36.23 Replace Work Headlights Bulbs
36.24 Replace High and Low Beam Headlights Bulbs
36.25 Adjust the Headlights With a Testing Device
36.26 Adjust the Headlights Without a Testing Device
36.27 Replace Fill Station Light and Platform Lights—Halogen Bulbs
36.28 Replace Work Lights—Halogen Bulbs
36.29 Replace Front Turn-Signal and Hazard Warning Lights Bulbs
36.30 Replace Front Clearance Lights Bulbs
36.31 Replace Rear Turn-Signal, Hazard Warning, Clearance, Brake, and Tail Lights Bulbs
36.32 Replace Dome Light Bulb
36.33 Replace Hydrostatic and Hydraulic Oil Filters
36.34 Inspect Cartridge Components (If Equipped with ExactApply™)
36.35 Clean Heat Exchanger
37 Service—First 50 Hours
37.1 Change Final Drive Oil
38 Service—First 100 Hours
38.1 Check the Suspension Rod Screws
38.2 Check Shim Gap on Axle Tread Adjust
38.3 Change Engine Oil
38.4 Replace Engine Oil Filter
39 Service—Daily or Every 10 Hours
39.1 Check Engine Oil Level
39.2 Check Coolant Level
39.3 Check Hydrostatic/Hydraulic Oil Level
39.4 Drain Water From the Fuel Filters
39.5 Lubricate Front Suspension
39.6 Check Tires Condition
39.7 Check Air Springs (If Automatic Air Spring Leveling System is not Equipped)
39.8 Drain Moisture from On-Board Air Tank
39.9 Clean Eductor Filter
39.10 Clean Solution Strainers
39.11 Rinse Solution Pump, Spray Boom, and Flowmeter
39.12 Lubricate Spray Boom Lift Arm Pivots
39.13 Check the General-purpose Fire Extinguisher (If equipped)
39.14 Rinse Nozzle Bodies (If Equipped with ExactApply™)
40 Service—Every 6 Months
40.1 Check the Precharge Pressure of the Accumulators from the Inner Fold Cylinders
41 Service—Every Year
41.1 Change Engine Oil
41.2 Replace Engine Oil Filter
41.3 Check Seat Belts
41.4 Replace Cab Air Recirculation Filters
41.5 Replace Fresh Air Filters
41.6 Clean Engine Vent Tube
41.7 Check the Hydrostatic Drive Pump Isolators
41.8 Check Service Brake Components
41.9 Check Front Axle Toe-In
41.10 Check the Precharge Pressure of the Hydraulic Accumulators
41.11 Replace Air Dryer Cartridge
41.12 Test Coolant
41.13 Clean Sprayer and Coat Exposed Surfaces
42 Service—Every 50 Hours
42.1 Lubricate Center Spray Boom Section
42.2 Lubricate Steel Spray Boom
42.3 Lubricate Carbon Fiber Spray Boom
42.4 Tighten Spray Boom Assembly
42.5 Check and Adjust the Tensioner 3 (T3) (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
42.6 Check the T6-T7 Rope Adjustment
42.7 Adjust the T6-T7 Rope (If Equipped with the 30.5 m (100 ft) Carbon Fiber Spray Boom)
42.8 Adjust the T6-T7 Rope (If Equipped with the 36.5 m (120 ft) Carbon Fiber Spray Boom)
43 Service—Every 100 Hours
43.1 Lubricate Steering Cylinder Ball Joints
43.2 Check Service Brake Components
43.3 Tighten Wheel Nuts
44 Service—Every 250 Hours
44.1 Change Engine Oil
44.2 Replace Engine Oil Filter
44.3 Check Solution Tank Straps
44.4 Lubricate Engine Driveshaft
44.5 Rotate Tires
44.6 Check Shim Gap on Axle Tread Adjust
44.7 Replace Cab Air Recirculation Filters
44.8 Replace Fresh Air Filters
44.9 Drain Water and Sediment from the Fuel Tank
45 Service—Every 500 Hours
45.1 Change Engine Oil
45.2 Replace Engine Oil Filter
45.3 Change Final Drive Oil
45.4 Replace Fuel Filters
45.5 Visually Inspect the Suspension Bushings
45.6 Check the Suspension Rod Screws
46 Service—Every 750 Hours
46.1 Test Coolant
46.2 Check Air Intake Hoses
46.3 Check Engine Speeds
46.4 Inspect the Cartridge Assemblies (If Equipped with ExactApply™)
47 Service—Every 1000 Hours
47.1 Check Greaseless Bushings
47.2 Replace Hydrostatic and Hydraulic Oil Filters
47.3 Change the Hydrostatic/Hydraulic System Oil
48 Service—Every 2 Years or 1500 Hours
48.1 Test Injector Nozzles
48.2 Check Engine Fan Belt
48.3 Replace Primary and Secondary Engine Air Filters
49 Service—Every 2 Years or 2000 Hours
49.1 Change the Engine Coolant
49.2 Replace Engine Thermostat
49.3 Adjust Engine Valve Clearance
50 Service—Every 5 Years or 4500 Hours
50.1 Replace Engine Torsion Damper
51 Service—Every 6 Years or 6000 Hours
51.1 Change the Engine Coolant
51.2 Replace Engine Thermostat
52 Troubleshooting
52.1 Engine Troubleshooting
52.2 Hydrostatic Drive Troubleshooting
52.3 Hydraulic System Troubleshooting
52.4 Solution Control System Troubleshooting
52.5 Solution System Troubleshooting
52.6 Eductor Troubleshooting
52.7 Suspension System Troubleshooting
52.8 Tread Adjust System Troubleshooting
52.9 Electrical System Troubleshooting
52.10 Operator’s Cab Troubleshooting
52.11 Spray Boom Operation Troubleshooting
52.12 Nozzle Body Troubleshooting (If Equipped with ExactApply™)
53 Diagnostic Trouble Codes
53.1 Stop Alert, Service Alert, and Information Indicators
53.2 Access Diagnostic Trouble Codes
53.3 Diagnostic Trouble Codes
53.4 Controller Diagnostics
53.5 Diagnostic Information
53.6 Hide Diagnostic Center
54 Specifications
54.1 Introduction to Specifications
54.2 Engine Specifications
54.3 Fuel System Specifications
54.4 Transmission Specification
54.5 Sprayer Ground Speeds
54.6 Brake Specifications
54.7 Final Drive Specifications
54.8 Tires Inflation Pressures
54.9 Electrical System Specification
54.10 Hydraulic and Hydrostatic System Specifications
54.11 Spray Boom Specifications
54.12 Steering System Specifications
54.13 Spray System Specifications
54.14 Solution Pump Specifications
54.15 Nozzles Specifications
54.16 Capacities
54.17 Weights
54.18 Dimensions
54.19 Speed Limit Decal
54.20 Eurasian Economic Union
54.21 System Additional Information Decal (If Equipped)
54.22 Carbon Dioxide Emissions (CO₂)
54.23 Whole Body Vibration
54.24 Sound Level
54.25 Machine Design Life
54.26 Metric Bolt and Screw Torque Values
54.27 Unified Inch Bolt and Screw Torque Values
55 Serial Numbers
55.1 Keep Machines Secure
55.2 Keep Proof of Ownership
55.3 Interpreting Machine Serial Number
55.4 Interpreting Engine Serial Number
55.5 Identification Numbers
56 Lubrication and Service Records
56.1 Daily or 10 Hours Service Record
56.2 6 Months Service Record
56.3 Yearly Service Record
56.4 50 Hours Service Record
56.5 100 Hours Service Record
56.6 250 Hours Service Record
56.7 500 Hours Service Record
56.8 750 Hours Service Record
56.9 1000 Hours Service Record
56.10 2 Years or 1500 Hours Service Record
56.11 2 Years or 2000 Hours Service Record
56.12 5 Years or 4500 Hours Service Record
56.13 6 Years or 6000 Hours Service Record
57 Glossary
57.1 Glossary of Terms
58 Index
59 John Deere Service Literature Available
59.1 Technical Information
60 John Deere Service—Keeps You On The Job
60.1 John Deere Parts
60.2 The Right Tools
60.3 Well-Trained Technicians
60.4 Prompt Service