John Deere HPX815E Gator Utility Vehicles Operator Manual OMUC12667

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Machine Use
1.4 Special Messages
1.5 Attachments for Your Machine
1.6 Service Literature
1.7 Parts
2 Contents
3 Product Identification
3.1 Record Identification Numbers
4 Safety Labels No-Text
4.1 Safety Label Location
4.2 Understanding the No-Text Machine Safety Labels
4.3 Help Prevent Injury When Dumping Loads
4.4 Avoid Injury From Equipment Fires
4.5 Driver and Passenger Safety
4.6 Read Operator’s Manual
4.7 Avoid Injury
4.8 Hot Surfaces
4.9 Avoid Injury from Tipping
4.10 Read Operator’s Manual, Service Battery
4.11 Avoid Injury From Battery Gases and Acid
4.12 Avoid Injury From Explosion
4.13 Riders Can Fall Off and Be Killed
4.14 Rollover or Falling Off May Cause Death
4.15 Avoid Injury from Crushing
4.16 Protective Structure Safety and Certification Label
5 Safety
5.1 Supervisor Safety Responsibilities
5.2 Operator Training Required
5.3 Operating Safely
5.4 Using a Spark Arrestor
5.5 Parking Safely
5.6 Protect Children/Small Adults and Prevent Accidents
5.7 Avoid Excessive Speeds
5.8 Avoid Tipping
5.9 Use Seat Belts, Nets and Doors Properly
5.10 Vibration
5.11 Sound Level
5.12 Keep Occupant Protective System (OPS) Installed Properly
5.13 Keep Riders Off Vehicle
5.14 Before Driving
5.15 Transport Loads Safely
5.16 Using Front Attachments
5.17 Towing Loads Safely With Utility Vehicle
5.18 Driving On Rough Terrain
5.19 Climbing or Descending a Hill or Slope
5.20 Driving Across Slopes
5.21 Riding Through Water
5.22 Checking Wheel Hardware
5.23 Wear Appropriate Clothing
5.24 Practice Safe Maintenance
5.25 Prevent Fires
5.26 Do Not Modify Machine
5.27 Tire Safety
5.28 Handling Fuel Safely
5.29 Handling Waste Product and Chemicals
5.30 Use Electronic Display Properly
6 Assembly
6.1 Parking Safely
6.2 Install Wheels
6.3 Check Tire Pressure
6.4 Install Steering Wheel
6.5 Check Battery Voltage
6.6 Connect Battery
6.7 Install Cargo Box with Power Lift Kit
6.8 Install Cargo Box with Prop Rod
6.9 Clean and Polish Plastic Hood and Fenders
6.10 Check Fluid Levels
6.11 Check Machine Safety System
6.12 Burnish Brakes
7 Machine Cleanout
7.1 General Cleaning Guidelines
7.2 Cleanout Areas
8 Operating Controls
8.1 Operator Station Controls
9 Operating
9.1 Daily Operating Checklist
9.2 Avoid Damage to Plastic and Painted Surfaces
9.3 Using Doors or Nets
9.4 Using Hand Holds
9.5 Adjusting Operators Seat
9.6 Using Seat Belt
9.7 Testing Safety Systems
9.8 Testing the Safety Start System
9.9 Using Park Brake
9.10 Using Ignition Key Switch
9.11 Using Headlights
9.12 Using Instrument Cluster Controller
9.13 Using Instrument Cluster Controller Buttons
9.14 Exit Lighting Operation
9.15 Using Accessory Outlet
9.16 Using Turn Signal Switch (If equipped)
9.17 Using Hazard Lights (If equipped)
9.18 Using Storage Tray
9.19 Starting the Engine
9.20 Stopping Engine
9.21 Emergency Stopping
9.22 Using Travel Controls
9.23 Using Traction Assist
9.24 Using Four Wheel Drive
9.25 Using the Cargo Box
9.26 Determining Vehicle Load Capacity
9.27 Loading the Cargo Box
9.28 Emptying Cargo Box
9.29 Towing Loads
9.30 Using Correct Tires and Inflation
9.31 Tire Chains
9.32 Transporting Vehicle
10 Optional Attachments & Kits
10.1 Attachments and Kits
10.2 Cab Classification According to EN15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
10.3 Using Quick Clamps
10.4 Light Kits
10.5 Backup Alarm
10.6 Cab Heater
10.7 Occupant Protective Structure (OPS) Rear Screen
10.8 Front Receiver Hitch
10.9 Using a Trailer
11 Service Intervals
11.1 Servicing Your Machine
11.2 Break In
11.3 Every 50 Hours
11.4 Every 200 Hours or Annually (whichever comes first)
11.5 Every 400 Hours or 24 Months (whichever comes first)
11.6 Every 800 Hours or 24 Months (whichever comes first)
11.7 Every 1000 Hours or 24 Months
11.8 Every 1000 Hours
12 Service Lubrication
12.1 Grease
12.2 Lubricating Drive Line
13 Service Engine
13.1 Avoid Fumes
13.2 Engine Oil
13.3 Checking Engine Oil Level
13.4 Changing Engine Oil and Filter
13.5 Cleaning Dust Unloading Valve
13.6 Checking Air Restriction Indicator
13.7 Servicing Air Cleaner Element
13.8 Checking Air Intake, Hoses and Clamps
13.9 Servicing Sediment Bowl
13.10 Bleeding Fuel System
13.11 Servicing Fuel Injection Pump
13.12 Servicing Fuel Injection Nozzles
13.13 Cleaning Engine Compartment
13.14 Cleaning Grille
13.15 Cleaning Radiator Cooling Fins
13.16 Checking Coolant Level
13.17 Service Cooling System Safely
13.18 Servicing Cooling System
13.19 Recommended Engine Coolant
13.20 Checking Radiator Hoses and Clamps
13.21 Checking Spark Arrestor
14 Service Transmission
14.1 Transaxle Oil
14.2 4WD Front Differential Oil
14.3 Checking 4WD Front Differential Oil Level
14.4 Changing 4WD Front Differential Oil
14.5 Checking Transaxle Oil Level
14.6 Changing Transaxle Oil
14.7 Checking Drive Belt
14.8 Replacing Drive Belt
14.9 Checking Secondary Driven Clutch Buttons
14.10 Cleaning Primary Drive Clutch
15 Service Steering & Brakes
15.1 Brake Fluid
15.2 Checking Brake Fluid Level
15.3 Checking Brake Pads
15.4 Checking Brake Lines
15.5 Adjusting Park Brake
16 Service Electrical
16.1 Service the Battery Safely
16.2 Checking the Battery (Sealed Batteries)
16.3 Removing and Installing Battery
16.4 Cleaning Battery and Terminals
16.5 Using Booster Battery
16.6 Adjusting Headlights
16.7 Servicing the Alternator Belt
16.8 Checking and Replacing Fuses
16.9 Checking and Replacing Fuses (Homologation)
17 Service Miscellaneous
17.1 Using Proper Fuel (Diesel)
17.2 Filling Fuel Tank
17.3 Removing and Installing Wheel Assembly
17.4 Removing and Installing Seats
17.5 Lifting Machine
17.6 Opening and Closing Hood
17.7 Removing and Installing Storage Tray
17.8 Inspecting Seat Belt
17.9 Checking Fuse Filaments
17.10 Cleaning Plastic Surfaces
17.11 Cleaning and Repairing Metal Surfaces
17.12 Windshield Maintenance
18 Troubleshooting
18.1 Using Troubleshooting Chart
18.2 Engine
18.3 Electrical
18.4 Brakes
19 Storage
19.1 Storing Safety
19.2 Preparing Machine for Storage
19.3 Preparing Fuel and Engine For Storage
19.4 Removing Machine From Storage
20 Specifications
20.1 Engine
20.2 Drive Train and Travel Speeds
20.3 Electrical System
20.4 Fuel System
20.5 Steering and Brakes
20.6 Tires
20.7 Capacities
20.8 Dimensions
20.9 Weights
20.10 Recommended Lubricants
21 John Deere Quality Statement
21.1 John Deere Quality
22 Service Records
22.1 Record Service Dates