John Deere HPX 4X4 Diesel GATOR Utility Vehicles Operator Manual OMM163326

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Understanding The Machine Safety Labels
4.2 WARNING M157900
4.3 WARNING M160889
4.4 CAUTION M160889
4.5 Occupant Protective Structure Safety and Certification Label
4.6 CAUTION M160916
4.7 WARNING M152038
4.8 WARNING M150930
4.9 DANGER M128699
4.10 Warning M159705
4.11 Emission Control System Certification Label
4.12 Emission Compliance Period
4.13 Canadian Electromagnetic Compatibility (EMC) Compliance
5 Safety
5.1 Supervisor Safety Responsibilities
5.2 Operator Training Required
5.3 Operating Safely
5.4 Using a Spark Arrestor
5.5 Parking Safely
5.6 Protect Children and Prevent Accidents
5.7 Avoid Excessive Speeds
5.8 Avoid Tipping
5.9 Use Seat Belt Properly
5.10 Keep Occupant Protective System (OPS) Installed Properly
5.11 Keep Riders Off Vehicle
5.12 Before Driving
5.13 Transport Loads Safely
5.14 Towing Loads Safely With Utility Vehicle
5.15 Driving On Rough Terrain
5.16 Climbing Or Descending A Hill
5.17 Driving Across Slopes
5.18 Riding Through Water
5.19 Checking Wheel Hardware
5.20 Wear Appropriate Clothing
5.21 Practice Safe Maintenance
5.22 Prevent Fires
5.23 Do Not Modify Machine
5.24 Tire Safety
5.25 Handling Fuel Safely
5.26 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Station Controls
7 Operating
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Using Hand Holds
7.4 Adjusting Operator’s Seat
7.5 Adjusting Passenger Seat
7.6 Using Seat Belt
7.7 Testing Safety Systems
7.8 Testing the Safety Start System
7.9 Using Park Brake
7.10 Using Ignition Key Switch
7.11 Using Headlights
7.12 Using Instrument Display
7.13 Using Accessory Outlet
7.14 Using Turn Signal Switch (If equipped)
7.15 Using Hazard Lights (If equipped)
7.16 Using Storage Tray
7.17 Starting the Engine
7.18 Stopping Engine
7.19 Using Travel Controls
7.20 Using Traction Assist
7.21 Using Four Wheel Drive
7.22 Using the Cargo Box
7.23 Determining Vehicle Load Capacity
7.24 Loading the Cargo Box
7.25 Emptying Cargo Box
7.26 Towing Loads
7.27 Using Correct Tires and Inflation
7.28 Tire Chains
7.29 Transporting Vehicle
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Intervals
9.1 Servicing Your Machine
9.2 Break In
9.3 Every 50 Hours
9.4 Every 100 Hours or Annually (whichever comes first)
9.5 Every 200 Hours
9.6 Every 200 Hours or Annually (whichever comes first)
9.7 Every 400 Hours or 24 Months (whichever comes first)
9.8 Every 800 Hours or 24 Months (whichever comes first)
10 Service Lubrication
10.1 Grease
10.2 Lubricating Drive Line
11 Service Engine
11.1 Engine Warranty Maintenance Statement
11.2 Avoid Fumes
11.3 Engine Oil
11.4 Checking Engine Oil Level
11.5 Changing Engine Oil and Filter
11.6 Cleaning Dust Unloading Valve
11.7 Servicing Air Cleaner Element
11.8 Checking Air Intake, Hoses and Clamps
11.9 Checking Spark Plug
11.10 Replacing Fuel Filter
11.11 Adjusting Carburetor
11.12 Cleaning Engine Compartment
11.13 Cleaning Grille
11.14 Cleaning Radiator Cooling Fins
11.15 Checking Coolant Level
11.16 Service Cooling System Safely
11.17 Servicing Cooling System
11.18 Recommended Engine Coolant
11.19 Checking Radiator Hoses and Clamps
11.20 Checking Spark Arrestor
12 Service Transmission
12.1 Transaxle Oil
12.2 4WD Front Differential Oil
12.3 Checking 4WD Front Differential Oil Level
12.4 Changing 4WD Front Differential Oil
12.5 Checking Transaxle Oil Level
12.6 Changing Transaxle Oil
12.7 Checking Drive Belt
12.8 Replacing Drive Belt
12.9 Checking Secondary Driven Clutch Buttons
12.10 Cleaning Primary Drive Clutch
13 Service Steering & Brakes
13.1 Brake Fluid
13.2 Checking Brake Fluid Level
13.3 Adjusting Park Brake
14 Service Electrical
14.1 Service the Battery Safely
14.2 Checking the Battery (Sealed Batteries)
14.3 Removing and Installing Battery
14.4 Cleaning Battery and Terminals
14.5 Using Booster Battery
14.6 Replacing Headlight Bulb
14.7 Replacing Instrument Panel Bulbs
14.8 Checking and Replacing Fuses
15 Service Miscellaneous
15.1 Using Proper Fuel
15.2 Filling Fuel Tank
15.3 Removing and Installing Wheel Assembly
15.4 Removing and Installing Seats
15.5 Opening and Closing Hood
15.6 Removing and Installing Storage Tray
15.7 Inspecting Seat Belt
15.8 Cleaning Plastic Surfaces
15.9 Cleaning and Repairing Metal Surfaces
16 Troubleshooting
16.1 Using Troubleshooting Chart
16.2 Engine
16.3 Electrical
16.4 Brakes
17 Storage
17.1 Storing Safety
17.2 Preparing Machine for Storage
17.3 Preparing Fuel and Engine For Storage
17.4 Removing Machine From Storage
18 Specifications
18.1 Engine Specifications
18.2 Drive Train
18.3 Electrical System
18.4 Fuel System
18.5 Fluid Capacities
18.6 Steering and Brakes
18.7 Tires
18.8 Travel Speeds
18.9 Dimensions
18.10 Weights and Capacities
18.11 Recommended Lubricants
19 Warranty
19.1 Product Warranty
19.2 John Deere and Federal Emissions Control System Warranty Statement (Off-Road Utility Vehicle Gas …
19.3 Tire Warranty
19.4 Limited Battery Warranty
20 Index
21 Notes
22 Notes
23 John Deere Quality Statement
23.1 John Deere Quality
24 Service Record
24.1 Record Service Dates