John Deere HPX 4X4 Diesel GATOR Utility Vehicles Operator Manual OMM162663

Table of Content:

1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Machine Use
1.4 Special Messages
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
5 Safety Labels
5.1 Pictorial Safety Signs
5.2 WARNING M160892
5.3 CAUTION M160892
5.4 WARNING M151630
5.5 WARNING M120055
5.6 WARNING M133159
5.7 WARNING M158486
5.8 Warning M160590
5.9 CAUTION M160919
5.10 CAUTION M120057
5.11 CE Certification Label
6 Safety
6.1 Operating Safely
6.2 Parking Safely
6.3 Protect Children and Prevent Accidents
6.4 Avoid Excessive Speeds
6.5 Avoid Tipping
6.6 Use Seat Belt Properly
6.7 Keep Occupant Protective System (OPS) Installed Properly
6.8 Keep Riders Off Vehicle
6.9 Transport Loads Safely
6.10 Towing Loads Safely With Utility Vehicle
6.11 Before Driving
6.12 Driving On Rough Terrain
6.13 Climbing Or Descending A Hill
6.14 Driving Across Slopes
6.15 Riding Through Water
6.16 Checking Wheel Hardware
6.17 Wear Appropriate Clothing
6.18 Practice Safe Maintenance
6.19 Prevent Fires
6.20 Do Not Modify Machine
6.21 Tire Safety
6.22 Handling Fuel Safely
6.23 Handling Waste Product and Chemicals
7 Operating Controls
7.1 Operator Station Controls
8 Operating
8.1 Daily Operating Checklist
8.2 Avoid Damage to Plastic and Painted Surfaces
8.3 Using Hand Holds
8.4 Adjusting Operator’s Seat
8.5 Adjusting Passenger Seat
8.6 Using Seat Belt
8.7 Testing Safety Systems
8.8 Testing the Safety Start System
8.9 Using Park Brake
8.10 Using Key Switch
8.11 Using Headlights
8.12 Using and Checking Instrument Panel
8.13 Using Accessory Outlet
8.14 Using Turn Signal Switch (If equipped)
8.15 Using Hazard Lights (If equipped)
8.16 Using Storage Tray
8.17 Starting the Engine
8.18 Stopping Engine
8.19 Using Travel Controls
8.20 Using Traction Assist
8.21 Using 4WD On-Demand
8.22 Raising and Lowering Cargo Box
8.23 Emptying Cargo Box
8.24 Operating the Tailgate
8.25 Removing Tailgate
8.26 Installing Tailgate Latch Rods
8.27 Determining Vehicle Load Capacity
8.28 Loading the Cargo Box
8.29 Towing Loads
8.30 Using Correct Tires and Inflation
8.31 Tire Chains
8.32 Transporting Vehicle
9 Replacement Parts
9.1 Service Literature
9.2 Parts
9.3 Part Numbers
10 Service Intervals
10.1 Servicing Your Machine
10.2 Break In
10.3 Every 50 Hours
10.4 Every 100 Hours or Annually (whichever comes first)
10.5 Every 200 Hours or Annually (whichever comes first)
10.6 Every 400 Hours or 24 Months (whichever comes first)
10.7 Every 800 Hours or 24 Months (whichever comes first)
10.8 Every 1000 Hours
11 Service Lubrication
11.1 Grease
11.2 Lubricating Drive Line
12 Service Engine
12.1 Avoid Fumes
12.2 Engine Oil
12.3 Checking Engine Oil Level
12.4 Changing Engine Oil and Filter
12.5 Cleaning Dust Unloading Valve
12.6 Checking Air Restriction Indicator
12.7 Servicing Air Cleaner Element
12.8 Checking Air Intake, Hoses and Clamps
12.9 Servicing Sediment Bowl
12.10 Bleeding Fuel System
12.11 Servicing Fuel Injection Pump
12.12 Servicing Fuel Injection Nozzles
12.13 Cleaning Engine Compartment
12.14 Cleaning Grille
12.15 Cleaning Radiator Cooling Fins
12.16 Checking Coolant Level
12.17 Service Cooling System Safely
12.18 Servicing Cooling System
12.19 Recommended Engine Coolant
12.20 Checking Radiator Hoses and Clamps
12.21 Checking Spark Arrestor
13 Service Transmission
13.1 Transaxle Oil
13.2 4WD Front Differential Oil
13.3 Checking 4WD Front Differential Oil Level
13.4 Changing 4WD Front Differential Oil
13.5 Checking Transaxle Oil Level
13.6 Changing Transaxle Oil
13.7 Checking Drive Belt
13.8 Replacing Drive Belt
13.9 Checking Secondary Driven Clutch Buttons
13.10 Cleaning Primary Drive Clutch
14 Service Steering & Brakes
14.1 Brake Fluid
14.2 Checking Brake Fluid Level
14.3 Adjusting Park Brake
15 Service Electrical
15.1 Service the Battery Safely
15.2 Checking the Battery (Sealed Batteries)
15.3 Removing and Installing Battery
15.4 Cleaning Battery and Terminals
15.5 Using Booster Battery
15.6 Replacing Headlight Bulb
15.7 Replacing Instrument Panel Bulbs
15.8 Servicing the Alternator Belt
15.9 Checking and Replacing Fuses
16 Service Miscellaneous
16.1 Using Proper Fuel (Diesel)
16.2 Filling Fuel Tank
16.3 Removing and Installing Wheel Assembly
16.4 Removing and Installing Seats
16.5 Opening and Closing Hood
16.6 Removing and Installing Storage Tray
16.7 Inspecting Seat Belt
16.8 Cleaning Plastic Surfaces
16.9 Cleaning and Repairing Metal Surfaces
17 Troubleshooting
17.1 Using Troubleshooting Chart
17.2 Engine
17.3 Electrical
17.4 Brakes
18 Storage
18.1 Storing Safety
18.2 Preparing Machine for Storage
18.3 Preparing Fuel and Engine For Storage
18.4 Removing Machine From Storage
19 Assembly
19.1 Prepare Vehicle For Assembly
19.2 Install Wheels
19.3 Checking Tire Pressure
19.4 Install Steering Wheel
19.5 Check Battery Voltage
19.6 Connect Battery
19.7 Install Seats
19.8 Install Spark Arrestor
19.9 Install Cargo Box with Power Lift Kit
19.10 Install Cargo Box with Prop Rod
19.11 Install Load Guard
19.12 Remove Protective Film
19.13 Clean and Polish Plastic Hood and Fenders
19.14 Check Fluid Levels
19.15 Check Machine Safety System
20 Specifications
20.1 Engine Specifications
20.2 Drive Train
20.3 Electrical System
20.4 Fuel System
20.5 Fluid Capacities
20.6 Steering and Brakes
20.7 Tires
20.8 Travel Speeds
20.9 Dimensions
20.10 Recommended Lubricants
20.11 Fast Idle Engine Speed
20.12 Sound Measurements
20.13 Vibration Measurements – Declared vibration emission value in accordance with EN12096.
21 Declaration of Conformity
21.1 EC Declaration of Conformity
22 Index
23 Notes
24 Service Statement
24.1 John Deere Parts
24.2 The Right Tools
24.3 Well-Trained Technicians
24.4 Prompt Service
25 Service Record
25.1 Record Service Dates