Table of Content:
1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Identification View
2 Safety Features
2.1 Hinged Draper Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 French and Spanish Safety Signs and Operator’s Manual
3.5 Ballasting for Safe Ground Contact
3.6 Parking and Leaving the Machine
3.7 Prepare for Emergencies
3.8 Wear Protective Clothing
3.9 Stay Clear of Harvesting Units
3.10 Keep Hands Away from Knives
3.11 Use Safety Lights and Devices
3.12 Transport Combine with Front-End Equipment Attached Safely
3.13 Road Transport Disconnect Switch
3.14 Practice Safe Maintenance
3.15 Remove Paint Before Welding or Heating
3.16 Avoid Heating Near Pressurized Fluid Lines
3.17 Avoid Contact With Moving Parts
3.18 Avoid Contact With Cutterbar
3.19 Stay Clear of Rotating Drivelines
3.20 Guards and Shields
3.21 Avoid High-Pressure Fluids
3.22 Service Accumulator Systems Safely
3.23 Service Machines Safely
3.24 Service Drive Belts Safely
3.25 Protect Against High Pressure Spray
3.26 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
3.27 Support Machine Properly
3.28 Store Attachments Safely
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Replace Safety Signs
4.3 Front View Decals
4.4 Left-Hand Rear View Decals
4.5 Right-Hand Rear View Decals
4.6 Left-Hand Side View Decals
4.7 Right-Hand Side View Decals
5 Transporting
5.1 Transporting on a Trailer
5.2 Loading Draper onto Trailer
5.3 Unloading Draper from Trailer
5.4 Transporting on a Combine
6 Attaching and Detaching
6.1 Attaching Front-End Equipment to Combine
6.2 Detaching Front-End Equipment from Combine
7 Calibration and Settings
7.1 When to Calibrate
7.2 User Calibration Procedures
7.3 Draper Sensor Locations
7.4 Calibration Error Codes
7.5 Fault Codes
7.6 Adjusting Feeder House Drop Rate and Sensitivity
8 Operating the Draper
8.1 General Information
8.2 Setting Backshaft Speed
8.3 Armrest Functions
8.4 Active Header Control Display?Features
8.5 Description of Automatic Header Height Control Systems
8.6 Draper Belt Speed
8.7 Draper Belt Speed Adjust Switch
8.8 Automatic Header Height Control
8.9 Off-Ground Cutting
8.10 On-Ground Cutting
8.11 Header Downforce
8.12 Reel Settings
8.13 Reel Resume
8.14 Reel Reverse
9 Attachments and Options
9.1 Attachments and Options
10 Adjustments?Leveling Draper
10.1 Leveling Draper to Ground
10.2 Bleeding System
11 Adjustments?Feeding Related
11.1 Dual Position Feed Drum
11.2 Reversible Side Draper Belts
11.3 Side Draper Belt Tension
11.4 Center Draper Belt Tension
11.5 Knife Hold-Down Clearance
11.6 Adjust Center Knife Guards
11.7 Feed Drum Stripper Clearance
11.8 Two-Speed Center Feed Gear Case
11.9 Feed Drum Finger Pitch
11.10 Auger Height Adjustment Locations
11.11 Top Auger Controls
11.12 Top Auger Finger Timing
11.13 Top Auger Stripper
11.14 Adjust Auto Belt Speed
11.15 Reel?Finger Pitch
11.16 Belt Speed Reduced Mode
12 Adjustments?Crop Divider
12.1 Install Poly Crop Dividers
12.2 Height Adjustment of Poly Crop Divider Point
12.3 Install Crop Divider Rods
12.4 Install and Adjust Poly Crop Divider (Option)
12.5 Poly Crop Divider Storage
12.6 Install and Adjust Steel Crop Dividers (Option)
12.7 Steel Crop Divider Storage
12.8 Install Side Knife (Option)
12.9 Side Knife Storage
13 Adjustments?Reel
13.1 Engage Reel Safety Stops
13.2 Minimum Reel Height and Leveling Reel
13.3 Fore/Aft Cylinder Mount Adjustment
13.4 Rephasing Reel Fore/Aft Cylinders
13.5 Rephasing Reel Lift Cylinders
13.6 Bleeding Reel Lift Cylinder System
13.7 Adjust Reel Fingers
13.8 Auto Speed
13.9 Reel Drive Gear Adjustment
14 Lubrication
14.1 Grease
14.2 Main Gear Case, 90? Gear Case, and Center Feed Drum Gear Case
14.3 Alternative and Synthetic Lubricants
14.4 Mixing of Lubricants
14.5 Lubricant Storage
15 Lubrication and Maintenance
15.1 Safety Wing Lock Ball Valve
15.2 Hydraulic Hose Replacement
15.3 Hydraulic System Cleanliness
15.4 Accumulator Pressure
15.5 Using High-Pressure Washers
15.6 Using Pressurized Air
15.7 Important Considerations
15.8 Working Underneath or Around Feeder House
16 Maintenance?Daily
16.1 Service Interval Chart?Daily
16.2 Critical Areas of Inspection
16.3 Areas of Inspection
17 Maintenance?Every 10 Hours
17.1 Service Interval Chart?Every 10 Hours
17.2 Check Center Draper Belt Tension
17.3 Check Side Draper Belt Tension
18 Maintenance?Every 50 Hours
18.1 Service Interval Chart?Every 50 Hours
18.2 Check Main Gear Case Oil Level
18.3 Check 90? Gear Case Oil Level
18.4 Check Center Feed Drum Gear Case Oil Level
18.5 Lubricate Feed Drum Driveshaft Grease Fitting
18.6 Lubricate Main Driveshaft Grease Fitting
18.7 Lubricate Reel Grease Fitting
18.8 Lubricate Center Belt Driveshaft Grease Fitting
18.9 Lubricate Telescoping Knife Driveshaft Grease Fitting
18.10 Lubricate Wing Driveshaft Grease Fitting
18.11 Lubricate Wing Push Bar Grease Fitting
18.12 Lubricate Reel Height Adjustment Screw
19 Maintenance?Every 400 Hours
19.1 Service Interval Chart?Every 400 Hours
19.2 Lubricate the Reel Lift Cylinder Grease Fitting
20 Maintenance?Every 1000 Hours or Five Years
20.1 Service Interval Chart?Every 1000 Hours or Five Years
20.2 Service Interval Chart?Every 1000 Hours or Five Years
20.3 Change Main Gear Case Oil
20.4 Change Center Feed Drum Gear Case Oil
20.5 Change Center Feed Belt Gear Case Oil
21 Service
21.1 Hydraulic Cylinder Safety Stop
21.2 Safety Wing Lock Ball Valve
21.3 Draper Suspension Service Mode
21.4 Reel Safety Stops
21.5 Open End Panels
21.6 Remove and Install Telescoping Knife Driveshaft
21.7 Set Cutterbar Knife Timing
21.8 Cutterbar Maintenance
21.9 Knife Section Service Kit
21.10 Remove and Install Cutterbar Knife
21.11 Remove and Install Knife Sections
21.12 Align Knife Head and Knife Drive
21.13 Spare Knife Storage
21.14 Remove and Install Knife Guards
21.15 Center Draper Cleanout
21.16 Cleaning Material Buildup at End Panels
21.17 Clean Material Buildup at Center Belt Driveshaft
21.18 Remove and Install Side Draper Belts
21.19 Remove and Install Center Draper Belt
21.20 Remove and Install Feed Drum Finger Guides
21.21 Remove and Install Feed Drum Fingers
21.22 Stubble Light Replacement
21.23 End Panel Light Replacement
21.24 Divider Point Light Replacement
22 Troubleshooting
22.1 Cutting Platform
22.2 Active Header Height Control
23 Storage
23.1 End of Season Service
23.2 Beginning of Season Service
24 Specifications
24.1 Overall Dimensions
24.2 Component Specifications
24.3 Draper Weight
24.4 Conformity Information (If Applicable)
24.5 EU Declaration of Conformity
24.6 Eurasian Economic Union
24.7 Machine Design Life
24.8 Unified Inch Bolt and Screw Torque Values
24.9 Metric Bolt and Screw Torque Values
25 Identification Numbers
25.1 Identification Numbers
25.2 Identification Plate
25.3 Identification Plate Location
25.4 Keep Proof of Ownership
25.5 Keep Machines Secure
26 Index
27 John Deere Service Literature Available
27.1 Technical Information
28 John Deere Service Keeps You On The Job
28.1 John Deere Parts
28.2 The Right Tools
28.3 Well-Trained Technicians
28.4 Prompt Service
