Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator’s Manual
1.3 Professional Use Only
1.4 Machine Use
1.5 Special Messages
1.6 Service Literature
1.7 Parts
2 Contents
3 Product Identification
3.1 Product Compatibility
3.2 Record Identification Numbers
4 Safety Labels with Text
4.1 Safety Label Location
4.2 Understanding the Machine Safety Labels
4.3 DANGER
4.4 WARNING
4.5 WARNING
4.6 CAUTION
4.7 WARNING
4.8 CAUTION
4.9 WARNING
5 Safety Labels without Text
5.1 Safety Label Location—Sprayer Tank
5.2 Safety Label Location—Spray Booms (5.5 m (18 ft.)
5.3 Understanding the Machine Safety Labels without Text
5.4 Avoid Injury From Drinking Water
5.5 Avoid Injury From Chemical Hazards
5.6 Do Not Enter Tank
5.7 Read Operators Manual
5.8 Avoid Injury From Crushing
5.9 Avoid Injury From Moving Parts
5.10 Read Operators Manual, Avoid Moving Parts, Keep Bystanders Away
5.11 Avoid Injury From Moving Boom
5.12 Avoid Injury From Boom Swing Area
6 Safety
6.1 Read Safety in Machine Operator’s Manual
6.2 Operate Sprayer Safely
6.3 Parking Safely
6.4 Mix and Handle Chemicals Safely
6.5 Read Chemical Container Label
6.6 Handle Chemical Products Safely
6.7 Practice Safe Maintenance
6.8 Wear Appropriate Clothing
6.9 Avoid High Pressure Fluids
6.10 Dispose of Chemicals Properly
6.11 Handling Waste Product and Chemicals
7 Preparing Vehicle
7.1 Preparing the Machine
7.2 Install Display and Switchbox
7.3 Install Receiver
7.4 Install Throttle Kit
7.5 Install Boom
7.6 Install Radio (Option)
7.7 Install Rinse Kit (If Included)
7.8 Install Pump Kit (If Included)
7.9 Install Side Mirror
7.10 Install Clothing Locker
7.11 Install Labels
7.12 Software Updates
7.13 Component Activations
7.14 ProGator™ System Configuration
7.15 Operational Check
7.16 John Deere Operations Center
8 Component Overview
8.1 Gen4 Display
8.2 Starfire™ Receiver
8.3 GreenStar™ Rate Controller
8.4 ATU300 Steering Control Unit
8.5 Switchbox Controller
8.6 Modular Telematics Gateway (Dealer Installed Attachment)
8.7 Mobile RTK Modem 4G LTE (Dealer Installed Attachment)
8.8 Solution Tank
8.9 Manifold (Valve Stack)
8.10 Pump
9 Operating
9.1 Operating the Sprayer
9.2 GreenStar™ System Introduction
9.3 Display Help Files and Additional Settings
9.4 Entering Activations into the Display
9.5 Configuring the StarFire™ 6000 Receiver
9.6 Configuring the GreenStar™ Rate Controller
9.7 Configuring the AutoTrac™ Universal 300
9.8 Configuring the Gen 4 Display: Equipment Manager
9.9 Configuring the Gen 4 Display: Fields & Boundaries
9.10 Configuring the Gen 4 Display: Work Setup
9.11 Configuring the Gen 4 Display: Section Control
9.12 Configuring the Gen 4 Display: Layout Manager
9.13 Configuring Radio Based RTK (Base Station) GPS Corrections
9.14 Configuring Mobile—RTK GPS Corrections
9.15 Spray Tip Operation
9.16 Spray Tip Selection
9.17 Flood Style Spray Tip
9.18 Ultra Low-Drift Style Spray Tip
9.19 Flat Fan Style Spray Tip
9.20 Adjusting Application Rate
9.21 Using the Personal Wash Tank
9.22 Filling and Draining Sprayer Tank
9.23 Using Three-Way Valve
9.24 Using the Agitator
9.25 Using Boom Wings
9.26 Setting System Relief Pressure (Diaphragm Pump Only)
9.27 Adjust Boom Height
9.28 Adjust Boom Wing Level
9.29 Raising and Lowering Sprayer
9.30 Transporting
10 Removing and Storing
10.1 Prepare Machine for Removal
10.2 Disconnect Hydraulic Hoses
10.3 Disconnect Rear Wiring Harness
10.4 Removing Sprayer Without Support Stands
10.5 Removing Sprayer With Optional Support Stands
10.6 Storing Safety
10.7 Winterization and Storage
10.8 Removing From Storage
11 Installing
11.1 Installing Sprayer on Machine Without Optional Support Stands
11.2 Installing Sprayer on Machine With Optional Support Stands
12 Optional Attachments and Kits
12.1 Using Eductor
12.2 Using Foam Marker
12.3 Using Manual and Electric Hose Reels
12.4 Using Rinse Tank
13 Service
13.1 Service Intervals – Standard Equipment
13.2 Service Intervals – Optional Equipment
13.3 Parts
13.4 Grease
13.5 Cleaning the Sprayer
13.6 Servicing the Inline Strainer
13.7 Verifying Sprayer Output
13.8 Checking Main Circuit Breaker
13.9 Checking Fuses and Boom Wing Actuator Circuit Breaker
13.10 Adjusting Boom Wing Spring Tension
13.11 Lubricating Boom Wing Pivots
13.12 Inspecting and Cleaning Vented Fill Covers
13.13 Servicing Foam Marker Kit
13.14 Lubricating Ground Wheels
13.15 Lubricating Jack Stands
13.16 Servicing Hose Reel
13.17 Servicing the Diaphragm Pump
13.18 ProStop-E Assembly Process
13.19 Hydraulic Proportional Control Valve: Manual Override Adjustment
14 Troubleshooting
14.1 Using Troubleshooting Chart
14.2 ProGator™ GPS PrecisionSprayer HD200 CE
15 Specifications
15.1 Standard Equipment
15.2 Optional Equipment
15.3 Nozzle Flow Rate
15.4 Diaphragm Pump Application – Performance Chart
16 John Deere Quality Statement
16.1 John Deere Quality
17 Declaration of Conformity
17.1 EC Declaration of Conformity
18 Index