John Deere HarvestLab 3000 Operator Manual OMPFP23609

Table of Content:

1 Introduction
1.1 Foreword (Introduction)
1.2 Trademarks
1.3 A Message to Our Customers
1.4 John Deere Technical Information Bookstore
1.5 Download Instructions
1.6 Generation 4 Display
1.7 Predelivery Inspection
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Practice Safe Maintenance
2.5 Use Steps and Handholds Correctly
2.6 Handle Electronic Components and Brackets Safely
2.7 Use Electronic Display Properly
2.8 Operate Guidance Systems Safely
2.9 Use Seat Belt Properly
2.10 Operate Implement Automation Systems Safely
2.11 Avoid High-Pressure Fluids
2.12 Read Operator’s Manuals for ISOBUS Controllers
2.13 Wear Protective Clothing
2.14 Decommissioning — Proper Recycling and Disposal of Fluids and Components
2.15 Transport Towed Equipment at Safe Speeds
2.16 Towing Trailers/Implements Safely
2.17 Safety Warning—ISOBUS Controller Detected
2.18 Safety Warning—Auxiliary Control Detected
2.19 Safety Warning—Auxiliary Control Configuration Changed
2.20 Safety Warning—Auxiliary Control Enabled
2.21 Safety Warning—Auxiliary Control Enabled
2.22 Safety Warning—Sampling Process
2.23 Safety Warning—Sampling Process
3 Regulatory and Compliance Information
3.1 Federal Communications Commission (FCC)
3.2 Industry Canada ICES-003
3.3 Identify Date Code
3.4 EU Declaration of Conformity – HarvestLab™ 3000 Sensor
3.5 EU Declaration of Conformity – HarvestLab™ 3000 Turntable
3.6 EU Declaration of Conformity – John Deere M50 CPM (SPFH)
3.7 EU Declaration of Conformity – John Deere HLoC Motor
3.8 UK Declaration of Conformity – HarvestLab™ 3000 Sensor
3.9 UK Declaration of Conformity – HarvestLab™ 3000 Turntable
3.10 UK Declaration of Conformity – John Deere M50 CPM (SPFH)
3.11 UK Declaration of Conformity – John Deere HLoC Motor
3.12 Eurasian Economic Union
3.13 Eurasian Economic Union–EAC (English and Russian) — HarvestLab™ 3000
3.14 Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
4 HarvestLab™ System Overview
4.1 Content
4.2 What Is a HarvestLab™ and How Does It Work
4.3 Compatibility (General)
4.4 Compatibility (Forage Harvester)
4.5 Compatibility (Grain Sensing)
4.6 System Limitations (Forage Harvester)
4.7 System Limitations (Grain Sensing)
5 Operating HarvestLab™ 3000 — GreenStar™ Forage Harvester
5.1 Foreword
5.2 GreenStar™ Forage Harvester System Overview
5.3 Before You Start
5.4 HarvestLab™ Flange Maintenance
5.5 Remove HarvestLab™ 3000 Sensor
5.6 Getting Started — 4640 Display
5.7 Getting Started — 2630 Display
5.8 Set Up Documentation — 4640 Display
5.9 Set Up Documentation — 2630 Display
5.10 Set Up Mapping — 4640 Display
5.11 Set Up Mapping — 2630 Display
5.12 HarvestLab™ — Main Screen — 4640 Display
5.13 HarvestLab™ — Main Screen — 2630 Display
5.14 Work Totals — 4640 Display
5.15 Totals View — 2630 Display
5.16 HarvestLab™ — Diagnostics Screen
5.17 Set Up Integrated Printer — 4640 Display (Option)
5.18 Set Up Integrated Printer — 2630 Display (Option)
5.19 Set Up Inoculant Dosing Device — 2630 Display (Option)
6 Operating HarvestLab™ 3000 — Grain Sensing
6.1 Foreword
6.2 Grain Sensing System Overview
6.3 HarvestLab™ Flange Maintenance
6.4 Remove HarvestLab™ 3000 Sensor
6.5 Getting Started
6.6 HarvestLab™ 3000 Sensor General Operating Instructions
6.7 Moisture Base Setting
6.8 Set Up Documentation
6.9 Set Up Mapping
6.10 HarvestLab™—Main Screen
6.11 HarvestLab™—Sampling Screen
6.12 Work Totals
6.13 HarvestLab™—Diagnostics Screen
7 Operating HarvestLab™ 3000 — Station
7.1 Foreword
7.2 HarvestLab™ 3000 Station Overview
7.3 Build Up HarvestLab™ 3000 Station
7.4 HarvestLab™ 3000 Station User Interface
7.5 Analysis and Reports Page
7.6 Analysis Process Page
7.7 Settings and Calibrations Page
7.8 Measurement Settings Page
7.9 Export Settings Page
7.10 Measuring Profiles Page
7.11 Owner Page
7.12 Customers Page
7.13 Sources Page
7.14 Operators Page
7.15 Forage Harvester Settings Page
7.16 Grain Calibrations Page
7.17 Manure Calibrations Page
7.18 Forage Calibrations Page
7.19 Maintenance and Diagnostics Page
7.20 External References Page
7.21 Sensor Functionality Test Page
7.22 Sensor Logs Page
8 Operating HarvestLab™ 3000 — Manure Sensing
8.1 Foreword
8.2 John Deere Manure Sensing System Overview
8.3 Maintenance Checklist
8.4 HarvestLab™ Flange Maintenance
8.5 Remove HarvestLab™ 3000 Sensor
8.6 Calibration Quality Indicator
8.7 Before Operating John Deere Manure Sensing (Generation 4 CommandCenter™ Display or Generation 4 Universal Display 4640 Only)
8.8 Before Operating John Deere Manure Sensing (GreenStar™ 3 2630 Display Only)
8.9 John Deere Manure Sensing—Product Application (Generation 4 CommandCenter™ Display or Generation 4 Universal Display 4640 Only)
8.10 John Deere Manure Sensing—Documentation (GreenStar™ 3 2630 Display Only)
8.11 John Deere Manure Sensing—Main Screen
8.12 John Deere Manure Sensing—Settings Screen
8.13 John Deere Manure Sensing—Diagnostics Screen
8.14 Software Version
8.15 Flowmeter Calibration Process
8.16 Automation Status Pie
9 Troubleshooting
9.1 HarvestLab™ 3000 Sensor Diagnostic Trouble Code List
9.2 HarvestLab™ 3000 Sensor Diagnostic Address List
9.3 Forage Harvester Control Unit (HMS) Diagnostic Trouble Code List
9.4 Control Unit (MCS) Diagnostic Trouble Code List
9.5 Warning Screens—Diagnostic Trouble Codes (Gen4 CommandCenter™ and Universal 4640 Display)
9.6 Warning Screens—Diagnostic Trouble Codes (GreenStar™ 3 2630 Display)
9.7 GreenStar™ 3 2630 Display Diagnostic Trouble Code List
9.8 HarvestLab™ Sensor
10 Maintenance
10.1 HarvestLab™ Flange
10.2 Bypass Auger (Grain Sensing System Only)
10.3 After the First 50 Operating Hours
10.4 Every Six Months
10.5 Annually or at Least Every 800 Operating Hours
10.6 Every Two Years or at Least Every 1400 Operating Hours
10.7 As Required—Change Printer Paper Roll
10.8 As Required—Change Printer Ink Ribbon
10.9 Clean HarvestLab™ Flange
10.10 Replace HarvestLab™ Flange
10.11 Clean Bypass Auger
10.12 Check Bypass Auger Motor
10.13 Bypass Auger End of Season Maintenance (Grain Sensing System Only)
11 Specifications
11.1 HarvestLab™ 3000 Station Specifications
11.2 Metric Bolt and Screw Torque Values
11.3 Identification Labels
11.4 GreenStar™ Display Serial Number
11.5 HarvestLab™ 3000 Sensor Serial Number
11.6 HarvestLab™ 3000 Turntable Serial Number
11.7 HMS Control Unit Serial Number (8000 and 9000 Series Forage Harvesters)
11.8 MCS Control Unit Serial Number
11.9 Printer Serial Number (Option)
12 Index
13 John Deere Service Keeps You On The Job
13.1 John Deere Parts
13.2 The Right Tools
13.3 Well-Trained Technicians
13.4 Prompt Service