John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009

Table of Content:

1 Introduction
1.1 Foreword
1.2 Predelivery
1.3 Delivery
1.4 After-Sale
1.5 Owner Register
1.6 Component Identification
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Prepare for Emergencies
2.5 Wear Protective Clothing
2.6 Protect Against Noise
2.7 Practice Safe Maintenance
2.8 Park Machine Safely
2.9 Remove Paint Before Welding or Heating
2.10 Avoid Heating Near Pressurized Fluid Lines
2.11 Avoid High-Pressure Fluids
2.12 Decommissioning — Proper Recycling and Disposal of Fluids and Components
2.13 Handle Chemical Products Safely
2.14 Service Spreader Equipment Safely
2.15 Use Proper Tools
2.16 Work In Ventilated Area
2.17 Handling Batteries Safely
2.18 Service Drive Belts Safely
2.19 Using Compressed Air For Cleaning
2.20 Maintain a Safety Area Around the Machine
2.21 Working Area
2.22 Avoid Backover Accidents
2.23 Before Operating
2.24 Operate Safely
2.25 Avoid Injury from Thrown Objects
2.26 Use Safety Lights and Devices
2.27 Keep Riders Off Machine
2.28 Passenger Seat
2.29 Use Steps and Handholds Correctly
2.30 Use Seat Belt Properly
2.31 Use Caution On Hillsides
2.32 Transport and Operate Safely
2.33 Prevent Machine Runaway
2.34 Handle Fuel Safely—Avoid Fires
2.35 Handle Agricultural Chemicals Safely
2.36 Spreading Dusty Materials
2.37 Avoid Exposure To Chemicals
2.38 Clean Vehicle of Hazardous Chemicals, Including Pesticides
2.39 Non-Permissible Use
2.40 Emergency Exit
3 Safety Signs Location
3.1 Replace Safety Signs
3.2 Conveyor Cover Decal
3.3 Spreader Front Decal (If Applicable)
3.4 Left-Hand Front Decal
3.5 Roll Tarp Decals (If Equipped)
3.6 Left-Hand Front Corner Decals
3.7 Left-Hand Rear Side Decals
3.8 Right-Hand Rear Corner Decals—Single Bin
3.9 Right-Hand Rear Corner Decals—Second Product Bin
3.10 Rear Decals—MultiBin
3.11 Top Side Decal—MultiBin
3.12 Right-Hand Rear Side Decals
3.13 Right-Hand Front Corner Decals
3.14 Fender Decal
4 Installation Instructions
4.1 Hose Installation Guide
4.2 Install Beacon Light Kit—If Equipped
4.3 Install Inverted V
4.4 Install Second Product Bin—Spreaders with Belt Over Chain Conveyors
4.5 Install Second Product Bin Hillside Divider
4.6 Install Dual Conveyor Cover
4.7 Install Micronutrient Bin Hillside Divider
4.8 Install Micronutrient Bin Cover
4.9 Install StarFire™ Receiver Bracket (EU Exports Only)
4.10 Install Speed Limit Decal
4.11 Remove Second Product Bin and Install Endgate
5 Safety Features
5.1 Safety Features
6 Controller Operations
6.1 Introduction
6.2 How the ISOBUS Works
6.3 Terminologies
6.4 Diagrams
6.5 Requirements
6.6 Navigation
6.7 Machine Configuration on CommandCenter™ Display
6.8 Machine Configuration
6.9 Settings
6.10 Material Profile Management
6.11 Component Calibration
6.12 Operation / Features
6.13 Diagnostics
6.14 Hydraulics
6.15 Bin Flush
6.16 Body Module
6.17 Chain Oiler
6.18 Bin Sequencing
6.19 General Alarms
6.20 General Product Control Alarms
6.21 Spinner Alarms
6.22 Fan Frame Alarms
6.23 Feed Gate Alarm
6.24 Hydraulic Alarms
6.25 Default Settings
6.26 Calibration Settings
6.27 Alarm Settings
6.28 Product Setup Guidelines
7 Pre-Starting Checks
7.1 Informational Decals
7.2 Verify Material Divider Position
7.3 Install Material Deflector—Optional
7.4 Verify Spinner Fin Installation
7.5 Verify Spinner Speed Sensor Gap
7.6 Verify Hillside Divider Location
7.7 Verify Correct Chain Tension—Belt Over Chain Conveyor Only
7.8 Verify Second Product Bin Hillside Divider Location
8 Operate System
8.1 Control Switch Box Component Identification
8.2 Setup ISO Aux Control
8.3 Initial Start-Up
8.4 Field Test
8.5 Spreader System Check
8.6 Setup Display
8.7 General Operation Process
9 Size Grading and Hardness Test
9.1 Introduction
9.2 Crush Strength
9.3 Hardness Test
9.4 Size Grade Number
9.5 Size Grade Number Scale
10 Spread Pattern
10.1 Spread Pattern Adjustment
10.2 Spinners
10.3 Pulse Width Modulation (PWM) Valve Location
10.4 Spreader Preparation
10.5 Determine Material Bulk Density
10.6 Determine Material CFR
10.7 Calculate Feedgate Opening
10.8 Spread Pattern Test Procedure
10.9 Troubleshooting
11 Lubrication and Maintenance
11.1 Clean Vehicle of Hazardous Chemicals, Including Pesticides
11.2 Prevent Hydraulic System Contamination
11.3 Dispose of Waste Properly
11.4 Service Intervals
11.5 Conveyor Cleanout—As Required
11.6 Belt Over Chain Conveyor Maintenance and Adjustment—As Required
11.7 Install Replacement Spreader Fins—As Required
11.8 Clean Bin Sensor—As Required
11.9 Remove Meter Rollers—As Required
11.10 Inspect Tarp—Biweekly (If Equipped)
11.11 Inspect Tarp Assembly Hardware—Biweekly (If Equipped)
11.12 Check Tarp Assembly Cable Tension—Biweekly (If Equipped)
11.13 Lubricate Belt Over Chain Conveyor—Daily
11.14 Lubricate Idler Shaft Bearings and Adjustment Screws—Weekly
11.15 Lubricate Drive Shaft Bearings—Weekly
11.16 Lubricate Second Product Bin Drive and Idler Shaft Bearings (If Equipped)—Weekly
11.17 Check Gear Case Oil—Monthly
11.18 Lubricate Meter Roller Drive Chains
11.19 Change Hydraulic Oil—Annually
11.20 Change Gear Case Oil—Annually
11.21 Lubricate Second Product Bin Idler Adjustment Screws—Annually
12 Lubricant Specifications
12.1 Transmission and Hydraulic Oil
12.2 Gear Case Oil
12.3 Multipurpose Extreme Pressure (EP) Grease
12.4 Chain Oiler Mixture
13 Troubleshooting
13.1 Troubleshooting
13.2 Schematics
14 Storage
14.1 Avoid Exposure To Chemicals
14.2 Clean Vehicle of Hazardous Chemicals, Including Pesticides
14.3 Prepare Machine for Storage
14.4 Remove Machine from Storage
15 Specifications
15.1 Specifications
15.2 Dimensions
15.3 Recommendations for Stainless Steel Hardware
15.4 Unified Inch Bolt and Screw Torque Values
15.5 Metric Bolt and Screw Torque Values
15.6 Face Seal Fittings Assembly and Installation—All Pressure Applications
15.7 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
15.8 Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
15.9 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
15.10 SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
15.11 Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
15.12 SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
15.13 SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
15.14 External Hexagon Port Plug Torque Chart
15.15 Identification Numbers
15.16 Interpret the Serial Number of Your Machine – 17 digits PIN
15.17 Year of Production Table (Digit 5)
15.18 Keep Proof of Ownership
15.19 Keep Machines Secure
16 John Deere Service Literature Available
16.1 Technical Information
17 Index
18 John Deere Service Keeps You On The Job
18.1 John Deere Parts
18.2 The Right Tools
18.3 Well-Trained Technicians
18.4 Prompt Service