John Deere CTS Combine Technical Manual TM4521

John Deere CTS Combine Technical Manual TM4521

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 1637 Pages

Engine Type: Combine

Model: CTS Combines (SN. 068887-070230)

Part Number: TM4521

Issue Date:

CONTENTS:

Foreword

General

Safety

Identification Number Location

Specifications

Tune Up and Adjustment

Fuels and Lubricants

Engine

Remove and Install Engine

Cooling System

Lower Engine Repair

Fuel and Air Repair

Air Intake System

Diesel Fuel System

Electrical System

Components

Bulbs and Switches

Batteries

Harness and Connector Repair

Gauges and Monitors

Wiper and Radio

Alternator

Starting Motor

Electrical Engine Control

Power Train Repair

Engine Gearcase and Valve

Transmission and Differential

Ring and Pinion Final Drive

Hydrostatic System

Cam Lobe Motor

Power Steering and Brakes

Steering

Brakes

Hydraulic Repair

Hydraulic Reservoir

Hydraulic Pumps

Hydraulic Valves

Hydraulic Cylinders

Motors

Accumulator

Reel Pump Drive

Separator Shell

Gull Wing Doors

Cleaning Fan Shields

Operator Station Repair

Air Conditioning System (R134a)

System Components

Cab

Feeder House Repair

Feeder House/Conveyor

Feeder House Conveyor Drum

Conveyor Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

Contour Master Contour Master is a trademark of Deere, Company. Platform Driveshafts

Contour Master Contour Master is a trademark of Deere, Company. Tilt Cylinder

Contour Master Contour Master is a trademark of Deere, Company. Tilt Frame

Separator Repair

Beaters

Cylinder Drives

Tine Separator Module

Tine Separators

Engine Gearcase to Module Drives

Tine Separator Gearboxes

Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame

Tailings Elevator and Augers

Primary Countershaft Gearcase

Header Electromagnetic Clutch

Grain Tank and Unloading System Repair

Grain Tank Cross Augers

Unloading Auger System Drives

Vertical Unloading Auger and Lower Gearcase

Horizontal Unloading Auger and Gearcase

Upper Clean Grain Elevator

Grain Tank and Extensions

Clean Grain Elevator and Loading Auger Gear Case

Chaff Spreader

Chaff Spreader

General Electrical System Checkout

Diagnostic/Testing Procedures

Electrical System Operational Checkout

Engine Operation and Tests

Cooling System and Rotary Screen Operation

6081 Engine Operation-Bosch

Fuel/Air Operation and Tests

Air Intake System

Fuel System

Electrical System

General Information

Test Equipment

Functional Schematic and Harness Diagrams

Current Supply/Starting Motor

Cold-Weather Starting Aid

Engine Control

Warning Devices and Monitors

Instruments

Light Functions

Flasher Functions

Wiper/Washer System

Fan, Air-Conditioning

Air Suspension Seat

Electric Fuel Transfer Pump

Separator Engagement

Header Engagement

Unloading Drive

Concave Adjustment

Fan Speed Adjustment

Straw Chopper Deflector Adjustment

Four-Wheel Drive

Reel Speed Control Knob

Swinging the Unloading Tube In/Out

Cylinder Speed Adjustment

Contourmaster

Speed Monitoring System

Grain Loss Monitor

Radio

Warning Light Module

Horn, Back-Up Alarm and Brake Light

Grain Tank Extension

Electric Mirrors

Power Train Operation and Tests

Power Train Diagnostic Specifications

Hydrostatic Drive System Adjustments

Hydrostatic Drive System Operational Tests

Transmission Lubrication Pump Diagnostics

Hydrostatic Drive System Theory of Operation

Four-Wheel Drive

Four-Wheel Drive

Four-Wheel Drive System Operational Checks

Four-Wheel Drive System Theory of Operation

Service Brakes System Operation and Tests

Service Brake System Specifications and Adjustments

Service Brake System Theory of Operation

Mechanical Park Brake Specifications and Adjustments

Mechanical Park Brake Theory of Operation

Hydraulic Operation and Tests

Hydraulic System Diagnostics

Hydraulic System Diagnostic Specifications

Hydraulic System Operational Tests and Adjustments

Backshaft Speed Theory of Operation

Chaff Spreader-Theory of Operation

Cylinder Speed Adjust Theory of Operation

Header Raise/Lower Theory of Operation

Header Tilt Theory of Operation

Overheating Theory of Operation

Overall Hydraulic System Theory of Operation

Reel Speed Theory of Operation

Reel Fore/Aft Theory of Operation

Reel Raise/Lower Theory of Operation

Unloading Auger Swing Theory of Operation

Engine Gearcase Systems Operation and Test

Engine Gearcase Systems Diagnostics

Main Engine Gearcase Hydraulic Specifications

Steering System Theory of Operation

Separator Drive System Theory of Operation

Engine Gearcase Hydraulic Theory of Operation

Engine Gearcase Control Valve Theory of Operation

Unloading Auger Engage System Theory of Operation

Heating/Air Conditioning Operation and Tests

Specifications and Special Tools

Heating/Air Conditioning System Diagnostic Information

Heating/Air Conditioning System-Diagnostics

Heating/Air Conditioning-Theory of Operation

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