Table of Content:
1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Download Instructions
1.4 Emissions Performance and Tampering
1.5 Notifications to User
1.6 FCC Notifications to User
1.7 Symbol Definitions
2 Safety Features
2.1 Cotton Stripper Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Spanish Safety Signs and Operator’s Manual
3.5 Replace Safety Signs
3.6 Prepare for Emergencies
3.7 Wear Protective Clothing
3.8 Protect Against Noise
3.9 Use Handholds and Steps
3.10 Keep Riders and Children off Machine
3.11 Parking and Leaving the Machine
3.12 Operator Ability
3.13 Instructional Seat
3.14 Use Seat Belts
3.15 Operate Machine Safely
3.16 Service Cleaner Safely
3.17 Transport Safely
3.18 Use Safety Lights and Devices
3.19 Avoid Electrical Power Lines
3.20 Avoid Backover Accidents
3.21 Avoid Tip-Overs
3.22 Emergency Exit (Right-Hand Cab Window)
3.23 Fire Prevention
3.24 In the Case of Fire
3.25 Fire Extinguishers
3.26 Water-Type Fire Extinguisher Location
3.27 Water-Type Fire Extinguisher?Charging
3.28 Dry Chemical Fire Extinguisher Location
3.29 Auxiliary Water System
3.30 Practice Safe Service and Maintenance
3.31 Operate Module Builder Gate and Handler Cylinder Locks
3.32 Avoid Contact with Moving Parts
3.33 Avoid Entanglement
3.34 Stay Clear of Rotating Drivelines
3.35 Prevent Machine Runaway
3.36 Do Not Open High-Pressure Fuel System
3.37 Install All Guards
3.38 Support Machine Properly
3.39 Use Proper Lifting Equipment
3.40 Avoid Static Electricity Risk When Refueling
3.41 Handle Fuel Safely?Avoid Fires
3.42 Handle Starting Fluid Safely
3.43 Handle Chemical Products Safely
3.44 Handle Agricultural Chemicals Safely
3.45 Refilling Diesel Exhaust Fluid (DEF) Tank
3.46 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
3.47 Carbon Dioxide Emissions (CO?)
3.48 Avoid Hot Exhaust
3.49 Handling Batteries Safely
3.50 Work In Ventilated Area
3.51 Clean Exhaust Filter Safely
3.52 Remove Paint Before Welding or Heating
3.53 Welding Near Electronic Control Units
3.54 Avoid Heating Near Pressurized Fluid Lines
3.55 Avoid High-Pressure Fluids
3.56 Service Accumulator Systems Safely
3.57 Protect Against High Pressure Spray
3.58 Service Drive Belts Safely
3.59 Service Cooling System Safely
3.60 Service Tires Safely
3.61 Tightening Wheel Retaining Bolts/Nuts
3.62 Handle Electronic Components and Brackets Safely
3.63 Avoid Exposure to High Radio Frequency Fields
3.64 Use Proper Tools
3.65 Using Compressed Air For Cleaning
3.66 Heated and Ventilated Operator?s Seat
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Avoid Electrical Power Lines Label
4.3 Use Seat Belts Label
4.4 Use Park Brake Label
4.5 Emergency Exit Labels
4.6 In Case of Fire Label
4.7 Prevent Fire Labels
4.8 Dual Wheel Label
4.9 Prevent Flammable Liquid Fire
4.10 Hot Exhaust Label
4.11 Keep Shields in Place Label
4.12 Hydraulic Cylinder Safety Stop Label
4.13 Accumulator Safety Stop Label
4.14 Hydraulic Accumulator Safety Label
4.15 Cleaner Safety Label
4.16 Trash Chute Safety Label
4.17 Fan Shield Label
4.18 Pressurized Cooling System Label
4.19 Bypass Start Label
4.20 Do Not Ride Label
4.21 Header Lift Frame Label
4.22 Handler Lock Label
4.23 Gate Lock Label
4.24 Crush Hazard Label
4.25 Wrap Feed Label
4.26 Roll Crush Label
4.27 Wrap Rolls Label
4.28 Entanglement Danger Label
4.29 Do Not Stand Label
4.30 Do Not Step Label
4.31 Avoid Contact Label
4.32 Header Keep Shields in Place
4.33 Cylinder Safety Stop Labels
4.34 Rotating Drive Line Label
5 CommandCenter? Display Information
5.1 Generation 4 Display
6 CommandCenter? Display Applications
6.1 CommandCenter? Display Applications
6.2 Onscreen Help Navigation
6.3 Alerts and Messages
7 Cotton Harvester Overview
7.1 Cotton Harvester Overview
7.2 Front Console
7.3 Key Switch
7.4 Adjusting Steering Wheel
7.5 Operate Turn Signals, Horn, and High/Low-Beam
7.6 Operate Windshield Wiper
7.7 Corner Post Display
7.8 CommandARM? Console and Display
7.9 Harvesting Controls
7.10 Header Height Offset Dial
7.11 Row Guidance Offset Adjustment Dial
7.12 Fan and Cleaner Switch
7.13 Header Drive Switch
7.14 Row Unit Lift Buttons
7.15 Height Adjust Button
7.16 Unit Height Sensitivity
7.17 Engine and Ground Drive
7.18 Transmission Range
7.19 Anti-Slip Regulation (ASR)
7.20 Differential Lock
7.21 Park Brake
7.22 Radio
7.23 Seek
7.24 Phone
7.25 Push-To-Talk
7.26 HVAC
7.27 Lights
7.28 Console and Display
7.29 Multi-Function Lever
7.30 Handler Raise/Lower Switch
7.31 Auto Round Module Builder (RMB) Switch
7.32 Manual Round Module Builder (RMB) Button
7.33 AutoTrac? Resume Button
7.34 Manual Wrap Button
7.35 Header Stop/Accumulator Unload Button
7.36 Header Height Resume Buttons
7.37 Saw Drum Cleaner Flush
7.38 Header Raise/Lower Switch
7.39 Navigation Bar
7.40 Right-Hand Cab Items
7.41 Left-Hand Cab Items
7.42 Overhead Controls
7.43 Seat Controls
7.44 ComfortCommand? Operator?s Seat (Basic Seat)
7.45 ComfortCommand? Operator?s Seat (Premium Cloth Seat)
7.46 ComfortCommand? Operator?s Seat (Ultimate Leather Seat)
7.47 Seat Belts
7.48 Instructional Seat
8 Calibrations Application
8.1 Access Calibrations and Procedures
8.2 Calibrations and Procedures Overview
8.3 Cleaner Drive
8.4 Cleaner Drive Calibration Procedure
8.5 Gate and Handler
8.6 Gate and Handler Calibration Procedure
8.7 Moisture Sensor
8.8 Moisture Sensor Calibration Procedure
8.9 Round Module Builder Motors
8.10 Round Module Builder Motors Calibration Procedure
8.11 Round Module Builder Rockshaft
8.12 Round Module Builder Rockshaft Calibration Procedure
8.13 Round Module Weighing
8.14 Round Module Weighing Calibration Procedure
8.15 Yield Calibration
8.16 Yield Calibration Procedure
8.17 Yield Monitor Row Compensation
8.18 Yield Monitor Row Compensation Calibration Procedure
8.19 Header Rockshaft Sensor
8.20 Header Rockshaft Sensor Calibration Procedure
8.21 Header Row Height Sensor
8.22 Header Row Height Sensor Calibration Procedure
8.23 Header Drive
8.24 Header Drive Calibration Procedure
8.25 Folding
8.26 Folding Calibration Procedure
8.27 Steer Angle
8.28 Steer Angle Calibration Procedure
8.29 Transmission Multi-Function Lever
8.30 Transmission Multi-Function Lever Calibration Procedure
8.31 Transmission Solenoid
8.32 Transmission Solenoid Calibration Procedure
8.33 Transmission Pump
8.34 Transmission Pump Calibration Procedure
8.35 Transmission Front Motor
8.36 Transmission Front Motor Calibration Procedure
8.37 Transmission System
8.38 Transmission System Calibration Procedure
9 Engine Application
9.1 Access Engine
9.2 Engine
9.3 Power
9.4 Exhaust Filter System Overview
9.5 Disable AUTO Exhaust Filter Cleaning
9.6 AUTO Exhaust Filter Cleaning
9.7 Engine Cool Down in Progress
9.8 Information & Settings | Engine
9.9 Parked Filter Cleaning
9.10 Cooling Fan Reversal
10 Harvest Identification, Cotton Pro? Application
10.1 Access Harvest Identification, Cotton Pro?
10.2 Harvest Identification, Cotton Pro?
10.3 Advanced Settings
10.4 Enter Custom Note
10.5 Missing Serial Number
10.6 Select Module Note
10.7 Input Serial Number
11 Header Application
11.1 Access Header
11.2 Header Main Page
11.3 Height Resume
11.4 Header Speed
11.5 Cleaner Speed
11.6 Mode
11.7 Entering Clean Out Mode
11.8 Advanced Settings
11.9 Row Unit Notification Enable/Disable
11.10 Moistener System
11.11 Advanced Settings | Initial Height Sensitivity
11.12 Initial Height Sensitivity
11.13 Duration
12 HVAC Application
12.1 Access HVAC
12.2 Heating, Ventilation, and Air Conditioning (HVAC) Main Page
12.3 Set Temperature
12.4 Air Flow Mode
12.5 Fan Speed
12.6 Air Conditioning (A/C)
13 Module Builder Application
13.1 Access Module Builder
13.2 Module Builder Main Page
13.3 Module Size
13.4 Wrap Portions
13.5 Compact While Filling
13.6 Handler Auto Position
14 Transmission Application
14.1 Access Transmission
14.2 Transmission Main Page
14.3 Max Speed 1 and 2
14.4 Advanced Settings
14.5 Limp Home Mode
14.6 Tow Mode
15 Folding Application
15.1 Access Folding
15.2 Folding
15.3 Folding | Status Indicators
15.4 Error State Controls
16 Controls Setup Application
16.1 Access Controls Setup
16.2 Controls Setup Main Page
16.3 Multi-Function Lever Controls Setup
16.4 Multi-Function Lever
16.5 CommandARM? Controls Setup
16.6 CommandARM?
16.7 Create Single Position Assignments
16.8 Create Dual Position Assignments
16.9 Scroll Button
16.10 Application Assignments
16.11 Function Assignments
17 Prestarting Checks
17.1 Check Fire Extinguishers
17.2 Check Engine Oil Level
17.3 Check Engine Coolant Level
17.4 Check Hydraulic and Hydrostatic Oil Level
17.5 Check Saw Drum Cleaning System Water Level
17.6 Avoid Static Electricity Risk When Refueling
17.7 Fill Fuel Tank
17.8 Fill Diesel Exhaust Fluid (DEF) Tank (Tier 4/Stage IV)
17.9 Inspect Tires and Check Pressures
17.10 Clean Windows, Mirrors, and Lights
18 Operating the Machine
18.1 Operate Safely
18.2 Starting Engine
18.3 Cold Weather Operation
18.4 HVAC Operation
18.5 Changing Starting Fluid Can
18.6 Warming Engine
18.7 Idling Engine
18.8 Stopping Engine
18.9 Required Machine Stop Warning
18.10 Selective Catalytic Reduction (SCR) System Overview
18.11 US EPA Qualified Emergency Use ? SCR Derate Override Option
18.12 Aftertreatment Indicators Overview
18.13 Exhaust Filter System Overview
18.14 Preparing to Drive Machine
18.15 Driving Machine
18.16 Driving Machine on Public Roads
18.17 Harvesting in Auto Mode
18.18 Unload Cotton from Machine
18.19 Stopping Machine
18.20 Parking Machine
18.21 Placing Machine in Transport Configuration
18.22 Placing Machine in Harvest Configuration
18.23 Towing Machine (Engine Operational)
18.24 Freeing Mired Machine
19 Operator’s Station
19.1 Radio Types (Optional)
19.2 Aftermarket Radios
19.3 Program Radio for Local Area Frequency
19.4 Radio Controls
19.5 Radio Antenna
19.6 Communications/CB Radio Wiring
19.7 Communications/CB Radio Mounting
19.8 Rear View Mirrors
19.9 Operator Presence System
19.10 Operator Presence System Check
20 Lights and Signals
20.1 Hazard Lights
20.2 Road Lights
20.3 Field Lights
20.4 Service Lights
21 Harvest Identification, Cotton Pro
21.1 Harvest Identification, Cotton Pro Overview
21.2 Harvest Identification, Cotton Pro Setup
21.3 Export Harvest Identification, Cotton Pro Data Files
22 AutoTrac? Guidance Application
22.1 AutoTrac? Guidance
22.2 Manual Guidance
22.3 Operate Guidance Systems Safely
22.4 General Information
22.5 Guidance Settings
22.6 Turn Predictor
22.7 Tracking Tones
22.8 Working Width Change Notification
22.9 Tram Lines
22.10 Shared Signal
22.11 Guidance Track Selection
22.12 Shift Track
22.13 Shifting AB Curves
22.14 Lightbar Settings
22.15 Curve Track Settings
22.16 Circle Track Settings
22.17 Track Spacing
22.18 Steering Sensitivity
22.19 Set Guidance Track
22.20 Straight Track
22.21 Quick Line
22.22 Guide on a Straight Track
22.23 AB Curves
22.24 Guide on an AB Curve
22.25 Record a Straight Path or Navigate Around Obstacles
22.26 Adaptive Curves
22.27 Guide on an Adaptive Curve
22.28 Record a Straight Path within an Adaptive Curve
22.29 Navigate around Obstacles
22.30 Circle Track
22.31 Circle Track Edge
22.32 Guide on a Circle Track
22.33 Boundary Fill Track
22.34 Guide on a Boundary Fill Track
22.35 Swap Track (Track Set)
22.36 AutoTrac? Status Pie
22.37 Enable AutoTrac?
22.38 Disable AutoTrac? when Not In Use
22.39 Activate AutoTrac?
22.40 AutoTrac? Resume Button
22.41 Reactivate AutoTrac? on Next Pass
22.42 Disengage, Deactivate, and Disable System
22.43 Minimum and Maximum Speeds
22.44 AutoTrac? Deactivation Message
22.45 AutoTrac? Implement Guidance (passive)
22.46 Steering Optimization
22.47 AutoTrac? RowSense?
22.48 Troubleshooting
23 Header Height Control
23.1 Header Height Control Theory of Operation
23.2 Header Height Control Operation and Adjustment
23.3 Unit Height Sensitivity Adjustment
23.4 Adjusting Height Sensing Shoes
24 Engine and Drive Train
24.1 Engine Identification
24.2 Engine Accessory Belt Routing (Tier 4/Stage IV)
24.3 Replace Engine Accessory Drive Belt (Tier 4/Stage IV)
24.4 Cooling Fan Drive Belt Routing (Tier 4/Stage IV)
24.5 Replace Cooling Fan Drive Belt (Tier 4/Stage IV)
24.6 Remove and Clean Fuel Strainer
24.7 Drain Primary Fuel Filter Water Separator
24.8 Replace Primary and Secondary Fuel Filters
24.9 Remove and Replace Air Cleaner Elements
24.10 Inspecting Element
24.11 Drain and Flush Diesel Exhaust Fluid (DEF) Tank (Tier 4/Stage IV)
24.12 Diesel Particulate Filter Maintenance and Service
24.13 Exhaust Filter Ash Handling and Disposal
24.14 Exhaust Filter Disposal
24.15 Replace Diesel Exhaust Fluid (DEF) Dosing Filter (Tier 4/Stage IV)
24.16 Checking and Adding Coolant
24.17 Flushing Cooling System
24.18 Filling Cooling System
24.19 Winterizing Cooling System
24.20 Clean Radiator and Cooler Cores
24.21 Do Not Modify Fuel System
25 Wheels and Tires
25.1 Service Tires Safely
25.2 Discarded Tires
25.3 Drive Wheel Starter Stud
25.4 Checking Tires
25.5 Jacking Up Front Axle
25.6 Jacking Up Rear Axle
25.7 Adjust Mud Scrapers (If Equipped)
25.8 Check Guide Wheel Toe-In
25.9 Adjust Guide Wheel Toe-In
25.10 Drive Axle Diagrams
25.11 762 mm (30 in) Row Spacing with 50 mm (2 in) Wheel Spacer
25.12 813 mm (32 in) Row Spacing with 50 mm (2 in) Wheel Spacer
25.13 914 mm (36 in) Row Spacing with 50 mm (2 in) Wheel Spacer
25.14 965 mm (38 in) Row Spacing with 50 mm (2 in) Wheel Spacer
25.15 965 mm (38 in) Row Spacing with 203 mm (8 in) Wheel Spacer
25.16 1016 mm (40 in) Row Spacing with 50 mm (2 in) Wheel Spacer
25.17 1016 mm (40 in) Row Spacing with 203 mm (8 in) Wheel Spacer
25.18 Change Drive Wheel Spacing
25.19 Check Guide Axle Wheel Spacing
25.20 Change Guide Axle Wheel Spacing
26 Stripper Header
26.1 Header Drive Theory of Operation
26.2 Attach and Detach Header
26.3 Remove Unit Shields
26.4 Set Strip Roll Timing
26.5 Check and Adjust Cross Auger Speed Sensor
26.6 Adjust Strip Roll Separation and Boll Shields
26.7 Adjust Gatherer Grates
26.8 Adjust Cut-Off Angles
26.9 Adjust Strip Roll Comb Guides
26.10 Replace Strip Roll Bats and Brushes
26.11 Replace Header Drive Belts
26.12 Row Unit Spacing
26.13 Row Unit Spacing Diagram
26.14 Lateral Tilt Frame Manual Lock Out Lever
26.15 Adjust Row-Trak? Sensor
27 Air System
27.1 Key Air System Characteristics
27.2 Air System Theory of Operation
27.3 Inspect and Adjust Cotton Fan Belt
27.4 Separation Duct Settings
27.5 Air Nozzle Tab Setting
27.6 Clearing Plugged Air System
27.7 Green Bolls in the Cleaner
27.8 Fan Vibration
27.9 Cotton Feeding Issues
28 Cleaner
28.1 Description of Operation
28.2 Fabricate Spacing Tools
28.3 Set Cleaner Grid Bar Spacing
28.4 Replace Saw Drum Brushes
28.5 Access Cleaner Doffer and Fan
28.6 Clear Plugged Cleaner
28.7 Replace Saw Drum Blades
28.8 Replace Cleaner Doffer Brushes
28.9 Replace Cleaner Belts
28.10 Adjust Cleaner Belt Tension
29 Solution System
29.1 Solution System Overview
29.2 Fill Solution Tank
29.3 Use John Deere Spindle Cleaner
29.4 Spindle Cleaner Storage
29.5 Cold-Weather Operation
30 Saw Drum Cleaning System
30.1 Saw Drum Cleaning System Theory of Operation
30.2 Saw Drum Cleaning System Components
30.3 Operate Saw Drum Cleaning System Flush
30.4 Clean Solution Strainer
31 Auxiliary Water System
31.1 Auxiliary Water System Overview
31.2 Cold-Weather Operation
32 Round Module Builder
32.1 Theory of Operation
32.2 Belt Routing and Roller Diagram
32.3 Measure and Change Module Diameter
32.4 Check Feeder Belt Tracking
32.5 Adjust Feeder Belt Tension
32.6 Clearing a Plugged Cotton Handling System
32.7 Check Module Builder Forming Belts and Pins
32.8 Inspect and Adjust Module Forming Belt Tracking
32.9 Adjust Rotary Belt Brush
32.10 Replace Module Builder Belts
32.11 Repair Module Builder Forming Belts
32.12 Load Module Builder Wrap
32.13 Remove and Replace Empty Wrap Rolls
32.14 Adjust Wrap Load Arms
32.15 Bleed Accumulator Extension Lift Cylinders
33 Keypad and Tether Control Functions
33.1 Keypad and Tether Control Overview
33.2 RMB Service Setup Mode
33.3 Feeder Cleanout Service Mode
33.4 Manual Eject Mode
33.5 Load Wrap Mode
33.6 RMB Belts Service Mode
33.7 Feeder Belt Service Mode
33.8 Manual Wrap Mode
33.9 Transport Mode
34 Electrical System Service
34.1 Battery Disconnect Switch
34.2 Auxiliary Power Terminals
34.3 Main Load Center
34.4 Vehicle Load Center
34.5 Cab Fuse Panel
34.6 Cab Headlights?Replacing
34.7 Cab Headlights?Adjusting
34.8 Cab Worklights?Replacing
34.9 Cab Worklights?Adjusting
34.10 Module Builder and Handler Worklights?Replacing
34.11 Beacon Lights?Replacing
34.12 Front Hazard Lights?Replacing
34.13 Tail and Stop Light?Replacing
34.14 Rear Turn Signal and Hazard Lights?Replacing
34.15 Cab Interior Light?Replacing
34.16 Check and Adjust Cotton Handling System Speed Sensors
34.17 Sensor Location Diagrams
34.18 Handling Batteries Safely
34.19 Preventing Battery Damage
34.20 Servicing Batteries
34.21 Charging Batteries
34.22 Using a Booster Battery
34.23 Remove and Install Batteries
35 Fuels, Lubricants, and Coolants
35.1 Handle Fuel Safely?Avoid Fires
35.2 Avoid Static Electricity Risk When Refueling
35.3 Fuel Tank?Filling
35.4 Handling and Storing Diesel Fuel
35.5 Diesel Fuel
35.6 Lubricity of Diesel Fuel
35.7 Biodiesel Fuel
35.8 Supplemental Diesel Fuel Additives
35.9 Minimizing the Effect of Cold Weather on Diesel Engines
35.10 Diesel Exhaust Fluid (DEF) ? Use in Selective Catalytic Reduction (SCR) Equipped Engines
35.11 Storing Diesel Exhaust Fluid (DEF)
35.12 Testing Diesel Exhaust Fluid (DEF)
35.13 Refilling Diesel Exhaust Fluid (DEF) Tank
35.14 Disposal of Diesel Exhaust Fluid (DEF)
35.15 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
35.16 Cleaning Diesel Exhaust Fluid (DEF) Tank
35.17 Diesel Particulate Filter (DPF) Service?As Required
35.18 Replace Diesel Particulate Filter (DPF)?As Required
35.19 Diesel Engine Break-In Oil ? Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
35.20 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
35.21 Diesel Engine Oil ? Tier 2 and Stage II
35.22 Diesel Engine Oil ? Tier 3 and Stage IIIA
35.23 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
35.24 Diesel Engine Oil Service Interval for Operation at High Altitude
35.25 Engine Oil and Filter Service Intervals ? Tier 2 and Stage II Engines
35.26 Engine Oil and Filter Service Intervals ? Tier 3 and Stage IIIA ? PowerTech? Plus Engines
35.27 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
35.28 Oilscan? and CoolScan?
35.29 Hydraulic, Hydrostatic, Transmission, and Pump Drive Gear Case Oils
35.30 Final Drive and Powered Rear Axle Lubricant
35.31 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
35.32 John Deere COOL-GARD? II Coolant Extender
35.33 Water Quality for Mixing with Coolant Concentrate
35.34 Testing Coolant Freeze Point
35.35 Operating in Warm Temperature Climates
35.36 Multipurpose Extreme Pressure (EP) Grease
35.37 Alternative and Synthetic Lubricants
35.38 Lubricant Storage
36 Break-In Service
36.1 Breaking-in Engine
36.2 After 1 Hour
36.3 After 5 Hours
36.4 After 10 Hours
36.5 After 20 Hours
36.6 Between 100?375 Hours
37 Lubrication and Maintenance
37.1 Required Emission-Related Information
37.2 Cleaning Diesel Exhaust Fluid (DEF) Tank
37.3 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
37.4 Using High-Pressure Washers
37.5 Observe Air Conditioning Precautions
37.6 Set Service Alarm Intervals
37.7 Service Interval Chart
37.8 Clean Machine Thoroughly
37.9 General Cleaning Guidelines
37.10 Adjust Module Door Latches
37.11 Adjust Access Panel Latches
38 Maintenance?Every Wrap Roll Change
38.1 Clean Round Module Builder (RMB) Sensors and Ramp
39 Maintenance?Every 6 Hours of Operation
39.1 Clean and Inspect Screens and Finger Grates
39.2 Clean Engine Air Intake Duct and Precleaner
40 Maintenance?Every 12 Hours of Operation
40.1 Every 12 Hours of Operation
40.2 Clean Machine in Harvest Configuration
40.3 Clean Machine in Transport Configuration
40.4 Clean Machine in RMB Service Configuration?Gate in Cradle
40.5 Clean Rear Axle and Cooling Package
40.6 Clean Front Axle, Power Module, and Engine Compartment
40.7 Clean Header and Row Units
40.8 Check Fluid Levels
40.9 Fill Fuel Tank
40.10 Inspect Tires and Check Pressures
40.11 Lubricate Guide Axle Kingpins
40.12 Check Feeder Belt Tracking
41 Maintenance?Every 50 Hours of Operation
41.1 Lubricate Cleaner Bearings
41.2 Lubricate Cleaner Fan Driveshaft Coupling
41.3 Lubricate Module Builder Pivot Bushings
41.4 Lubricate Lower Bearings on Row Unit Crop Augers
41.5 Inspect and Clean Fuel Strainer
41.6 Drain Fuel Filter Water Separator
41.7 Inspect Cab Fresh Air Filter
41.8 Check Cotton Fan Drive Belt Tension
41.9 Check Cleaner Drive Belt Tension
41.10 Check Header Drive Belt Tension
42 Maintenance?Every 100 Hours of Operation
42.1 Lubricate Front Axle Driveshaft Couplings and Final Drive Axle Bearings
42.2 Lubricate Guide Axle Tie Rod Ends and Axle Pivot
42.3 Lubricate Row Unit Auger Bearings
42.4 Tighten Wheel Bolts
42.5 Check Laydown Roller Chain Tension
43 Maintenance?Every 200 Hours of Operation
43.1 Lubricate Cleaner Clutches
44 Maintenance?Every 250 Hours of Operation
44.1 Change Engine Oil and Filter
44.2 Inspect Cab Recirculating Air Filter
45 Maintenance?Every 400 Hours of Operation or Annually
45.1 Every 400 Hours of Operation or Annually
45.2 Clean and Inspect Fuel Strainer
45.3 Replace Fuel Filters
45.4 Clean Intake Air Precleaner Aspirator
45.5 Replace Primary and Safety Air Cleaner Elements
45.6 Check Final Drive Oil Level
45.7 Check Rear Axle Housing Oil Level
45.8 Check Rear Axle Gear Case Oil Level
45.9 Check Rear Axle Planetary Drive Oil Level
45.10 Clean Battery Connections
45.11 Clean Fuel Tank Vent
45.12 Test Coolant Condition
45.13 Inspect Seat Belts
45.14 Inspect Drive Belts
45.15 Lubricate Module Builder Frame Bearings
45.16 Check Module Forming Belts
46 Maintenance?Every 1000 Hours of Operation
46.1 Drain and Replace Hydraulic Oil and Filters
46.2 Replace Transmission Breather
47 Maintenance?Every 1500 Hours of Operation or 3 Years
47.1 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
47.2 Replace Diesel Exhaust Fluid (DEF) In-Line Filter
48 Maintenance?Every 2000 Hours of Operation
48.1 Replace DEF Tank Breather
48.2 Change Front Axle Final Drive Oil
48.3 Change Rear Axle Housing Oil
48.4 Change Rear Axle Gear Case Oil
48.5 Change Rear Axle Planetary Drive Oil
48.6 Check Engine Valve Tappet Clearance
49 Maintenance?Every 6000 Hours of Operation
49.1 Drain, Flush, and Fill Engine Cooling System
50 Troubleshooting
50.1 General Information
50.2 Round Module Builder
50.3 Air System
50.4 Stripping Units
50.5 Header Height Control
50.6 RowSense?
50.7 Cleaner
50.8 Hydrostatic Drive System
50.9 ProDrive? Transmission
50.10 Steering
50.11 Operator Presence System and Inspection Bypass System
50.12 Engine
50.13 Electrical System
50.14 Operator’s Station
51 Transporting the Machine
51.1 Preparing Machine for Truck Transport
52 Storage
52.1 Preparing Machine for Storage
52.2 Preparing Engine for Storage
52.3 Preparing Engine for Long-Term Storage
52.4 Removing Machine from Storage
53 Torque Charts
53.1 Metric Bolt and Screw Torque Values
53.2 Unified Inch Bolt and Screw Torque Values
53.3 High-Pressure Face Seal Torque Chart
53.4 Service Recommendations for Flat Face O-Ring Seal Fittings
54 Specifications
54.1 Machine Specifications
54.2 Capacities
54.3 Machine Dimensions
54.4 Product Identification and Component Serial Numbers
54.5 Keep Machines Secure
54.6 Keep Proof of Ownership
55 Index
56 John Deere Service Literature Available
56.1 Technical Information
57 John Deere Service Keeps You on the Job
57.1 John Deere Parts
57.2 The Right Tools
57.3 Well-Trained Technicians
57.4 Prompt Service
