Table of Content:
1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Emissions Performance and Tampering
1.4 Identification View
1.5 Trademarks
2 Safety
2.1 Recognize Safety Information
2.2 Follow Safety Instructions
2.3 Live With Safety
2.4 Understand Signal Words
2.5 Protect Against Noise
2.6 Service Safety
2.7 Practice Safe Maintenance
2.8 Service Machines Safely
2.9 Prevent Machine Runaway
2.10 Work in Clean Area
2.11 Prepare for Emergencies
2.12 Handle Starting Fluid Safely
2.13 Operator Ability
2.14 Use Steps and Handholds Correctly
2.15 Use Seat Belt Properly
2.16 Instructional Seat
2.17 Keep Passengers and Children Off Machine
2.18 Protecting Bystanders
2.19 Avoid Backover Accidents
2.20 Use Caution on Hillsides
2.21 Use Caution On Slopes When Turning
2.22 Harvester Elevator Safety
2.23 Avoid Electrical Power Lines
2.24 Safe Transport of Harvester
2.25 Use Safety Lights and Devices
2.26 Park Machine Safely
2.27 In Case of Fire
2.28 Use Cylinder Safety Stops
2.29 Avoid Static Electricity Risk When Refueling
2.30 Handle Fuel Safely—Avoid Fires
2.31 Stay Clear of Rotating Drivelines
2.32 Keep Hands Away from Knives
2.33 Avoid Hot Exhaust
2.34 Stay Clear of Harvesting Units
2.35 Service Cooling System Safely
2.36 Remove Accumulated Crop Debris
2.37 Wear Protective Clothing
2.38 Support Machine Properly
2.39 Work In Ventilated Area
2.40 Remove Paint Before Welding or Heating
2.41 Avoid Heating Near Pressurized Fluid Lines
2.42 Avoid High-Pressure Fluids
2.43 Do Not Open High-Pressure Fuel System
2.44 Protect Against High Pressure Spray
2.45 Service Accumulator Systems Safely
2.46 Prevent Battery Explosions
2.47 Handling Batteries Safely
2.48 Handle Electronic Components and Brackets Safely
2.49 Decommissioning — Proper Recycling and Disposal of Fluids and Components
2.50 Avoid Harmful Asbestos Dust
2.51 Install All Guards
2.52 Use Proper Lifting Equipment
2.53 Illuminate Work Area Safely
3 Safety Signs
3.1 Pictorial Safety Signs
3.2 Replace Safety Signs
3.3 Safety Signs—General View
3.4 Operator’s Manual
3.5 Repair and Maintenance
3.6 Seat Belt
3.7 Emergency Exit
3.8 Avoid Burns or Smoke Inhalation
3.9 Avoid Low Hanging Power Lines
3.10 Operate and Service Machine Safely
3.11 Service Machine Safely
3.12 Avoid Crop Dividers
3.13 Avoid Crop Dividers
3.14 Avoid Side Knives
3.15 Cab Bulkhead
3.16 Starter
3.17 Avoid Topper Disks
3.18 Avoid Topper Assembly
3.19 Avoid Hot Surfaces
3.20 Clean Debris Accumulation Area
3.21 Hydraulic Oil and Gas Under Pressure
3.22 Avoid Basecutter
3.23 Avoid Basecutter Vertical Movement
3.24 Basecutter Shield
3.25 Avoid Chopper Drum and Extractor Fan
3.26 Avoid Extractor Area
3.27 Extractor Lift Arm
3.28 Avoid Elevator Area
3.29 Avoid Elevator Area
3.30 Transport Machine Safely
3.31 Support Stand Instructional Decal
4 Safety Features
4.1 Machine Safety Features
4.2 Fire Extinguishers
4.3 Fire Extinguisher Locations
4.4 Safety Stops on Basecutter Boxes
4.5 Topper Safety Stop
4.6 Machine Lift Cylinder Safety Stop
5 Information Signs
5.1 Fuel Tank
5.2 Fuel Filters
5.3 Engine Oil
5.4 Engine Oil Filter
5.5 Hydraulic Oil Tank
5.6 Hydraulic Oil Filters
5.7 Hydraulic Oil Specification
5.8 Pump Drive Drain Hose
5.9 Engine Oil Drain Hose
5.10 Basecutter Vertical Movement
6 Sugar Cane Harvester Access Points
6.1 Handrails and Right-Hand Side Windshield Access
6.2 Access to the Service Points at the Left-Hand Side of the Machine
6.3 Access to the Operator’s Cab
6.4 Access to the Service Points at the Right-Hand Side of the Machine
7 Sugar Cane Harvester Cab and Controls Overview
7.1 Sugar Cane Harvester Overview
7.2 Front Console
7.3 Key Switch
7.4 Adjusting Steering Wheel
7.5 Operate Lights
7.6 Operate Turn Signals, Horn, and High/Low Beam
7.7 Operate Windshield Wiper/Washer
7.8 Corner Post Display
7.9 CommandARM Console and Display
7.10 Harvesting Controls
7.11 Harvesting Function
7.12 Auxiliary Function
7.13 Left-Hand Topper Engage Switch
7.14 Right-Hand Topper Engage Switch
7.15 Left-Hand Side Knife Engage Switch
7.16 Right-Hand Side Knife Engage Switch
7.17 Left-Hand Crop Divider Tilt Down Switch
7.18 Left-Hand Crop Divider Tilt Up Switch
7.19 Central Crop Divider Tilt Down Switch
7.20 Central Crop Divider Tilt Up Switch
7.21 Right-Hand Crop Divider Tilt Down Switch
7.22 Right-Hand Crop Divider Tilt Up Switch
7.23 Primary Extractor Hood Rotate Left Switch
7.24 Primary Extractor Hood Rotate Right Switch
7.25 Cooling Fan Reversing Switch
7.26 Elevator Reverse Switch
7.27 Elevator Lower Switch
7.28 Elevator Raise Switch
7.29 Side Windows Cleaner Switch (If Equipped)
7.30 Side Windows Washer Switch (If Equipped)
7.31 HVAC
7.32 Engine and Ground Drive
7.33 Road Transport Disconnect
7.34 Park Brake
7.35 Lights
7.36 Console and Display
7.37 Multi-Function Lever
7.38 Quick-Stop Switch
7.39 Elevator Swing Switch
7.40 Elevator Engage Switch
7.41 Left-Hand Crop Divider Raise/Lower Switch
7.42 Right-Hand Crop Divider Raise/Lower Switch
7.43 Center Crop Divider Raise/Lower Switch
7.44 AutoTrac Resume Button
7.45 Elevator Bin Flap In/Out Switches
7.46 Secondary Extractor Hood Rotate Left/Right Switches
7.47 Multi-Function Activation Buttons
7.48 Cruise Control
7.49 Navigation Bar
7.50 Right-Hand Cab Items
7.51 Left-Hand Cab Items
7.52 Overhead Controls
7.53 Seat Safety Switch
7.54 Seat Controls
7.55 ComfortCommand Operator’s Seat
7.56 Seat Belts
7.57 Instructional Seat
7.58 Overhead Control Panel
7.59 After Market Radios
7.60 Program Radio for Local Area Frequency
7.61 Radio Controls
7.62 Antenna
7.63 Communications/CB Radio Mounting
8 CommandCenter—General Information
8.1 Sugar Cane Harvester Run Pages
8.2 Onscreen Help Navigation
8.3 Data Export
8.4 Machine Monitor
8.5 Home Pages
8.6 Status Bar
9 CommandCenter—Row Spacing
9.1 Access Row Spacing Configuration Page
9.2 Configure the Row Spacing—Two Row Machines
9.3 Configure the Track Spacing
10 CommandCenter—Front End
10.1 Access Front End
10.2 Front End Main Page
10.3 Float Targets and Position of Crop Dividers
10.4 End-of-Row Setup
10.5 Crop Divider Advanced Setup
11 CommandCenter—Basecutter
11.1 Access Basecutter
11.2 Basecutter Main Page
11.3 Basecutter and Machine Height Setup
11.4 Basecutter and Machine Height Automatic Setup
11.5 Basecutter—Advanced Settings
12 CommandCenter—Primary Extractor
12.1 Access Primary Extractor
12.2 Primary Extractor Main Page
12.3 Operate Primary Extractor
12.4 SmartClean (If Equipped)
12.5 Primary Extractor | Advanced Settings
13 CommandCenter—Elevator System
13.1 Access Elevator System
13.2 Elevator System Main Page
13.3 Elevator System—AutoJog (If Equipped)
13.4 Elevator System—Swing Time Offset
14 CommandCenter—Tier 3-Stage IIIA Engine
14.1 Access Engine
14.2 Engine Main Page
14.3 Engine | Power
14.4 Engine Automation
14.5 Mid-Idle Setpoint
14.6 High-Idle Setpoint
15 CommandCenter—Final Tier 4-Stage IV/V Engine
15.1 Access Engine
15.2 Engine Main Page
15.3 Engine Power
15.4 Exhaust Filter System Overview
15.5 AUTO Exhaust Filter Cleaning
15.6 Parked Filter Cleaning
15.7 Disable AUTO Exhaust Filter Cleaning
15.8 Engine Cool Down In Progress
16 CommandCenter—Manual Adjust
16.1 Access Manual Adjust
16.2 Manual Adjust
17 CommandCenter—Transmission
17.1 Access Transmission
17.2 Transmission Main Page
17.3 Steering Offset
17.4 Steering Sensitivity and Rotation Aggressiveness Setup
18 CommandCenter—HVAC
18.1 Access HVAC
18.2 Heating, Ventilation, and Air Conditioning (HVAC) Main Page
18.3 Set Temperature
18.4 Air Flow Mode
18.5 Fan Speed
18.6 Air Conditioning
18.7 Outside
19 CommandCenter—Lights
19.1 Access Lights
19.2 Lights Main Page
19.3 Worklights Preset 1
19.4 Worklights Preset 2
19.5 Worklights Controls
19.6 Advanced Settings
19.7 Advanced Settings | Engine Off Delayed Lighting
20 CommandCenter—LoadView Cameras
20.1 Video Application
20.2 Video Main Page
20.3 Advanced Settings
21 CommandCenter—Controls Setup
21.1 Access Controls Setup
21.2 Controls Setup Main Page
21.3 Programmable Buttons
21.4 Auto Systems Unlock
21.5 Shift Configuration
22 CommandCenter—Headland Management System (HMS) (If Equipped)
22.1 Harvesting Information of the Headland Management System (HMS)
22.2 Configuration Page of the Headland Management System (HMS)
23 CommandCenter—Calibrations
23.1 Access Calibrations and Procedures
23.2 Calibration and Procedures Overview
24 CommandCenter—Diagnostics
24.1 Access Diagnostics Center
24.2 Diagnostic Trouble Code
24.3 Diagnostics Readings
25 CommandCenterr—Harvest Monitor
25.1 tAccess Harvest Monitor
25.2 Harvest Monitor Page
25.3 Access the Video Screen
26 Lights and Signals
26.1 Front and Rear Lighting Locations
26.2 Side Lighting Locations
26.3 Service Lights (Engine Compartment and Hydraulic Valves)
27 Prestarting Checks
27.1 Check Engine Oil Level
27.2 Check Pump Drive Gear Case Oil Level
27.3 Add Hydraulic Oil
27.4 Check Engine Coolant Level
27.5 Check Fuel Tank Breather
27.6 Clean Diesel Exhaust Fluid (DEF) Tank Breather (If Equipped with Final Tier 4-Stage IV/V)
27.7 Check Basecutter Gear Case Oil Level
27.8 Check Chopper Gear Case Oil Level
27.9 Check Track for Broken Parts
27.10 Check for Worn or Broken Blades
28 Operating the Engine
28.1 Start Only From Operator’s Seat
28.2 Engines with Turbocharger
28.3 Battery Cut-Off Switch
28.4 Engine Idling
28.5 Start the Engine
28.6 Use a Booster Battery / Battery Charger
28.7 Cold Weather Warm-Up
28.8 Stop the Engine
29 Driving the Harvester
29.1 Driving or Transporting the Harvester on Public Roads
29.2 Travel Speeds
29.3 Move the Harvester
29.4 Park Brake Switch
29.5 Park the Harvester
29.6 Backup Alarm
30 Operating the Harvester
30.1 Sugar Cane Flow
30.2 Topper System
30.3 Operate Topper System
30.4 Crop Divider
30.5 Side Knives
30.6 Crop Divider Floating Side Walls
30.7 Inspect the Floating Side Walls of the Crop Divider
30.8 Adjust Rear Height Position of Crop Divider Floating Side Walls (If Equipped)
30.9 Adjust Crop Divider Hydraulic Tilt
30.10 Operate Crop Dividers
30.11 Knockdown Rollers
30.12 Adjust Tilt of Hydraulically Adjustable Knockdown Rollers
30.13 Basecutter
30.14 Basecutter Angles
30.15 Adjust Basecutter Angle
30.16 Adjust Basecutter Deflector Plate
30.17 Operate Basecutter
30.18 Feed Rollers
30.19 Operate Feed Rollers
30.20 Butt-Lifter Feed Roller
30.21 Chopper System
30.22 Operate Chopper System
30.23 Elevator Basket
30.24 Primary Extractor
30.25 Operate Primary Extractor
30.26 Elevator System
30.27 Operate Elevator System
30.28 Elevator Chain Adjustments
30.29 Secondary Extractor
30.30 Operate Secondary Extractor
30.31 Elevator Discharge Flap
31 Floating Crop Divider and Basecutter Height Control
31.1 Floating Crop Divider and Basecutter Height Control
31.2 Set Crop Divider Pressures and Basecutter Target Height
31.3 End-of-Row Setup
31.4 Crop Divider Advanced Setup
31.5 Operate Floating Crop Dividers System
31.6 Operate Basecutter Height Control System
31.7 Set Basecutter Pressure Target Range
31.8 Monitor Crop Divider Position
32 Harvesting Hints
32.1 Harvesting Tips
33 Harvesting Sugar Cane
33.1 Harvesting Safety Tips
33.2 Harvesting Conditions
33.3 Planting for Mechanical Harvesting
33.4 Harvester and Wagon Row Spacing
33.5 Harvesting a Field
33.6 Harvesting Methods
33.7 Inside Loop Harvesting
33.8 Face Harvesting
33.9 Outside Loop Harvesting
34 Transporting the Harvester
34.1 Loading Procedure
34.2 Unloading Procedure
34.3 Towing Procedure
35 Fuel, Lubricants, and Coolant
35.1 Diesel Fuel
35.2 Handling and Storing Diesel Fuel
35.3 Lubricity of Diesel Fuel
35.4 Testing Diesel Fuel
35.5 Biodiesel Fuel
35.6 Minimizing the Effect of Cold Weather on Diesel Engines
35.7 Supplemental Diesel Fuel Additives
35.8 Diesel Engine Coolant (Engine with Wet Sleeve Cylinder Liners)
35.9 Operating in Warm Temperature Climates
35.10 Testing Coolant Freeze Point
35.11 Water Quality for Mixing with Coolant Concentrate
35.12 John Deere Cool-Gard II Coolant Extender
35.13 Diesel Engine Oil Service Interval for Operation at High Altitude
35.14 Oilscan and CoolScan
35.15 Oil Filters
35.16 Fuel Filters
35.17 Alternative and Synthetic Lubricants
35.18 Lubricant Storage
35.19 Mixing of Lubricants
35.20 Hydraulic Fluid
35.21 Pump Drive, Basecutter, and Chopper Gear Case Oil
35.22 Final Drive Gear Oil
35.23 Multipurpose Extreme Pressure (EP) Grease
36 Fuel, Lubricants, and Coolant—Tier 3-Stage IIIA Engine
36.1 Engines with Tier 3-Stage IIIA/MAR-I Emission Control
36.2 Diesel Engine Oil — Tier 3 and Stage IIIA
36.3 Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
36.4 Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTech Plus Engines
37 Fuel, Lubricants, and Coolant—Final Tier 4-Stage IV/V Engine
37.1 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
37.2 Disposal of Diesel Exhaust Fluid (DEF)
37.3 Refilling Diesel Exhaust Fluid (DEF) Tank
37.4 Storing Diesel Exhaust Fluid (DEF)
37.5 Testing Diesel Exhaust Fluid (DEF)
37.6 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
37.7 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
37.8 John Deere Break-In Plus Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
38 Fluid Analysis
38.1 Fluids Sample Collecting Schedule (If Applicable)
38.2 Important Considerations
38.3 Sample Collection Procedure
38.4 Engine Oil Sample Collection
38.5 Final Drives Oil Sample Collection
38.6 Pump Drive Sample Collection
38.7 Chopper Gear Case Oil Sample Collection
38.8 Hydraulic Fluid Sample Collection
38.9 Basecutter Oil Sample Collection
39 Lubrication and Maintenance
39.1 Required Emission-Related Information
39.2 Important Considerations
39.3 Service Your Harvester at Specified Intervals
39.4 Check Hour Meter Regularly
39.5 Parts Catalog
39.6 Service Records
39.7 Using High-Pressure Washers
39.8 Using Pressurized Air
39.9 Harvester Component Locations
39.10 Service Interval Chart
40 Break-In Service
40.1 Breaking-In Engine
40.2 Break-In Check First 100 Hours
41 Maintenance—First 100 Hours
41.1 Service Interval Chart—First 100 Hours
41.2 Change Pump Drive Gear Case Oil
41.3 Change Chopper Gear Case Oil
41.4 Change Final Drive Oil
41.5 Change Basecutter Gear Case Oil
41.6 Check Torque of Axle Mounting
41.7 Check Torque of Track Chain Bolts
41.8 Change Engine Oil and Replace Filter
42 Maintenance—Every 25 Hours or Daily
42.1 Service Interval Chart—Every 25 Hours or Daily
42.2 Clean Machine
42.3 Inspect Blades
42.4 Clean Engine Air Prefilter Screens
42.5 Lubricate Upper Knockdown Roller
42.6 Lubricate Lower Knockdown Roller
42.7 Lubricate Outer Hydraulic Tilt Crop Dividers and Side Knives
42.8 Lubricate Central Hydraulic Tilt Crop Dividers and Center Knives
42.9 Lubricate Basecutter Suspension
42.10 Lubricate Primary Extractor
42.11 Lubricate Secondary Extractor
42.12 Lubricate Elevator Swing Table
42.13 Lubricate Feed Roller Pivots
42.14 Check Pump Drive Gear Case Oil Level
42.15 Check Basecutter Gear Case Oil Level
42.16 Check Chopper Gear Case Oil Level
42.17 Check Engine Oil Level
42.18 Check Track for Broken Parts
42.19 Check for Hydraulic Leaks
43 Maintenance—Every 50 Hours
43.1 Service Interval Chart—Every 50 Hours
43.2 Lubricate Crop Divider Scrolls and Outer Scrolls
43.3 Drain Water from Fuel Filters (If Equipped with Tier 3-Stage IIIA Engine)
43.4 Clean Fuel Precleaner Filter Element (If Equipped with Final Tier 4-Stage IV/V Engine)
43.5 Drain Water from Primary Fuel Filter (If Equipped with Final Tier 4-Stage IV/V)
43.6 Check and Adjust Chopper Timing
43.7 Tighten Chopper Flywheel Clutch Nut
43.8 Check and Adjust Elevator Chain Tension
43.9 Check Final Drive Oil Level
44 Maintenance—Every 100 Hours
44.1 Service Interval Chart—Every 100 Hours
44.2 Inspect Elevator Slat Mounting Hardware and Alignment
44.3 Inspect Elevator Support Cable
44.4 Clean Engine Compartment and Hydraulic Pumps
44.5 Clean Debris from Elevator and Secondary Extractor
44.6 Inspect Primary Extractor Fan Assembly
44.7 Inspect Secondary Extractor Fan Assembly
44.8 Check Hydraulic System
44.9 Check Engine Coolant Level
45 Maintenance—Every 250 Hours
45.1 Service Interval Chart—Every 250 Hours
45.2 Change Final Drive Oil
45.3 Elevator Tail Shaft Bearings
45.4 Lubricate Basecutter
45.5 Lubricate Chopper Bearings
45.6 Lubricate Sill Roller Bearing
45.7 Lubricate Feed Roller Bearings
45.8 Check Carrier Roller Torque
46 Maintenance—Every 250 Hours (Continued)
46.1 Service Interval Chart—Every 250 Hours (Continued)
46.2 Lubricate Suspension Cylinders
46.3 Check Fuel Tank Breather
46.4 Check Wear Guides for Upper Knockdown Roller Telescopic Arm
46.5 Check Air Intake System
46.6 Check and Clean Engine Air Prefilter
46.7 Check Wear on Feed Roller Cradle Stops
46.8 Rear Axle Bearing Pre-Load Adjustment
46.9 Check Torque of Track Chain Bolts
46.10 Adjust Track Chain Tension
46.11 Check Wear on Elevator Bumper Stops
46.12 Check Torque of Adjustable Shocks Screws
47 Maintenance—Every 500 Hours
47.1 Service Interval Chart—Every 500 Hours
47.2 Change Engine Oil and Replace Filter
47.3 Replace Primary Engine Air Filter
47.4 Clean Hydraulic Tank Breather
47.5 Clean Diesel Exhaust Fluid (DEF) Tank Breather (If Equipped with Final Tier 4-Stage IV/V)
47.6 Check Open Crankcase Ventilation System (If Equipped with Final Tier 4-Stage IV/V Engine)
47.7 Check Elevator Wear Strips
47.8 Check the Precharge Pressure of the Lift Accumulator
47.9 Check and Clean Ground Points
47.10 Replace Fuel Filters
48 Maintenance—Every 1000 Hours
48.1 Service Interval Chart—Every 1000 Hours
48.2 Change Pump Drive Gear Case Oil
48.3 Change Chopper Gear Case Oil
48.4 Change Basecutter Gear Case Oil
48.5 Replace Floating Sidewall Rear Bushings and Washers
48.6 Check Crop Divider Accumulators Precharge Pressure
48.7 Replace Fuel Precleaner Filter Element (If Equipped with Tier 3-Stage IIIA Engine)
48.8 Grease Primary Extractor Motor Bearing (If Equipped)
48.9 Grease Secondary Extractor Motor Bearing
49 Maintenance—Every 1500 Hours
49.1 Service Interval Chart—Every 1500 Hours
49.2 Replace Engine Air Safety Filter
49.3 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter (If Equipped with Final Tier 4-Stage IV/V Engine)
49.4 Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter (If Equipped with Final Tier 4-Stage IV/V Engine)
49.5 Replace Diesel Exhaust Fluid (DEF) In-Line Filter (If Equipped with Final Tier 4-Stage IV/V Engine)
49.6 Change Hydraulic Filters
49.7 Check Chopper Drum Hardware
49.8 Check Fire Extinguisher
49.9 Check Engine Belt Wear
49.10 Check Tensioner Spring Tension
49.11 Visually Inspect Coolant Pump Weep Hole
49.12 Remove and Install Elevator Chain Slats
49.13 Check the Precharge Pressure of the Elevator Accumulator
49.14 Check the Precharge Pressure of the Topper Accumulator
50 Maintenance—Every Year or 3000 Hours
50.1 Service Interval Chart—Every Year or 3000 Hours
50.2 Clean Engine Electronic Injectors
50.3 Check Seat Belts
50.4 Check Pins and Bushings
51 Maintenance—Every 6000 Hours
51.1 Service Interval Chart—Every 6000 Hours
51.2 Flush Coolant System
51.3 Replace Thermostat
51.4 Change Engine Coupler
51.5 Check Injector Nozzle
52 Maintenance—As Required
52.1 Service Interval Chart—As Required
52.2 Clean Cab Glass
52.3 Do Not Modify Fuel System
52.4 Drain Fuel Tank
52.5 Fill Fuel Tank
52.6 Bleed Fuel System
52.7 Engine Air Filter Maintenance
52.8 Clean Fuel Precleaner Filter Element (If Equipped with Final Tier 4-Stage IV/V Engine)
52.9 Cleaning Diesel Exhaust Fluid (DEF) Tank
52.10 Fill Diesel Exhaust Fluid (DEF) Tank
52.11 Remove and Install Air Conditioning Fresh Air Filter
52.12 Remove and Install Air Conditioning Recirculation Filter
52.13 Clean Radiator and Coolers
52.14 Checking Cooling System
52.15 Draining Cooling System
52.16 Fill Cooling System
52.17 Flush Coolant System
53 Maintenance—As Required (Continued)
53.1 Service Interval Chart—As Required (Continued)
53.2 Add Hydraulic Oil
53.3 Change Hydraulic Oil
53.4 Remove and Install Basecutter Blades
53.5 Basecutter Blade Service
53.6 Remove and Install Chopper Blades
53.7 Adjust Billet Deflector Shield
53.8 Adjust Sill Roller
53.9 Adjust Rear Sill Roller Plate
53.10 Remove and Install Topper Blades
53.11 Remove and Install Vine Cutter Knives
53.12 Remove and Install Triangle-Style Side Knife Blades
53.13 Remove and Install Basecutter-Style Blades
53.14 Remove and Install Primary Extractor Fan Blades
53.15 Remove and Install Secondary Extractor Fan Blades
53.16 Start Up Procedure After Extractor Blade Replacement
53.17 Adjust Primary Extractor Chain Tension
53.18 Adjust Secondary Extractor Chain Tension
53.19 Check Torque of Track Chain Bolts
53.20 Replace Fuel Filters
54 Service—Electrical System
54.1 Welding Near Electronic Control Units
54.2 Keep Electronic Control Unit Connectors Clean
54.3 Observe Electrical Precautions
54.4 Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
54.5 Batteries—Charging
54.6 Battery Cut-Off Switch
54.7 Service Batteries
54.8 Replacing Fuses
54.9 Cab Fuse Center
54.10 Cab Control Unit Power Fuse Center
54.11 Main Fuse Center
54.12 Unswitched Power Fuse Connector Center
54.13 Machine Fuse Center
54.14 Controller Fuse Center
54.15 Check and Clean Ground Points
54.16 Check Lights, Connectors, and Harnesses
54.17 Safety Rules When Replacing Halogen Bulbs
54.18 Replace Cab Halogen Light Bulb
54.19 Adjust Cab Halogen Lights
54.20 Replace Topper Boom Light
54.21 Adjust Topper Boom Light
54.22 Replace Light Emitting Diode (LED) Lights
54.23 Adjust Light Emitting Diode (LED) Lights
54.24 Adjust LoadView Cameras (If Equipped)
54.25 Replace Front Turn Signal Light
54.26 Replace Tail Lights
54.27 Replace Field Lights
54.28 Replace Cab Interior Light
54.29 Replace Map Light
55 Tracks
55.1 Track Components
55.2 Remove and Install Track Shoe
55.3 Track Alignment
55.4 Adjust Track Chain Tension
55.5 Remove and Install Track Sprocket Segments
55.6 Rear Axle Bearing
55.7 Chain Wear Guides
55.8 Track Links – Wear Measurement
55.9 Sprocket Segments – Wear Measurement
55.10 Track Link Bushings – Wear Measurement
55.11 Lower Rollers – Wear Measurement
55.12 Tension Idler – Wear Measurement
55.13 Upper (Carrier) Rollers – Wear Measurement
55.14 Track Shoes – Wear Measurement
56 Jack Locations
56.1 Jack Locations
57 Fire Prevention
57.1 Recommended Fire Prevention
57.2 Fire Prevention
57.3 Fire Extinguishers
57.4 Fire Extinguisher Locations
57.5 Fire Extinguisher Operation
57.6 Charge Water Fire Extinguisher
57.7 Handle Fuel Safely—Avoid Fires
57.8 Prepare for Emergencies
57.9 Remove Accumulated Crop Debris
57.10 In Case of Fire
57.11 Clean Engine Compartment
58 Machine Cleanout—General View
58.1 Clean Out Machine General Information
58.2 Clean Out Machine—General View
59 Machine Cleanout—Daily
59.1 Clean Engine Compartment
59.2 Clean Exhaust Tube Exit
59.3 Clean Cooling Package
59.4 Clean Crop Dividers
59.5 Clean Knockdown Rollers
59.6 Clean Basecutter Gear Case
59.7 Clean Primary Extractor
59.8 Clean Secondary Extractor
59.9 Clean Elevator
59.10 Clean Drive Components
59.11 Clean Feed Rollers
59.12 Clean Split Feed Train
60 Machine Cleanout—Every 100 hours or Weekly
60.1 Clean Fuel Tank
60.2 Clean Gear Case of the Pump Drive and Hydraulic Hoses
60.3 C,lean Chopper Gear Case
60.4 Clean Battery Compartment
60.5 Cab Connections
60.6 Clean Machine Height Sensor Box
60.7 Clean Control Units
61 Storage
61.1 Prepare Machine for Storage
61.2 Remove Machine from Storage
62 Troubleshooting
62.1 Engine
62.2 Electrical System
62.3 Lubrication System
62.4 Cooling System
62.5 Air Intake
62.6 Machine Operation
63 Specifications
63.1 Fluid Capacities
63.2 Component Specifications
63.3 Engine Specifications—Tier 3-Stage IIIA
63.4 Engine Specifications—Final Tier 4-Stage IV/V
63.5 Dimensions
63.6 Weight
63.7 Sound and Vibration Levels
63.8 Fluorinated Greenhouse Gas
63.9 Carbon Dioxide Emissions (CO₂)
63.10 Critical Torque Specifications
63.11 Unified Inch Bolt and Screw Torque Values
63.12 Metric Bolt and Screw Torque Values
64 Machine Identification Numbers
64.1 Identification Numbers
64.2 Keep Machines Secure
64.3 Keep Proof of Ownership
64.4 Interpreting Machine Serial Number
64.5 Interpreting Engine Serial Number
64.6 Product Identification Plate
64.7 Product Identification Number
64.8 Engine Serial Number
64.9 Pump Drive Gear Case Serial Number
64.10 Chopper Gear Case Serial Number
64.11 Cab Serial Number
64.12 Final Drive Serial Number
65 Index
66 John Deere Service Literature Available
66.1 Technical Information
67 John Deere Service Keeps You On The Job
67.1 John Deere Is At Your Service
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
Agricultural Repair Manual PDF
