Table of Content:
1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Download Instructions
1.4 Identification View
2 Corn Head Safety Features
2.1 Corn Head Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 French and Spanish Safety Signs and Operator’s Manual
3.5 Ballasting for Safe Ground Contact
3.6 Parking and Leaving the Machine
3.7 Prepare for Emergencies
3.8 Wear Protective Clothing
3.9 Stay Clear of Harvesting Units
3.10 Use Safety Lights and Devices
3.11 Transport Combine with Corn Head Safely
3.12 Road Transport Disconnect Switch
3.13 Practice Safe Maintenance
3.14 Remove Paint Before Welding or Heating
3.15 Avoid Heating Near Pressurized Fluid Lines
3.16 Avoid Entanglement
3.17 Avoid Contact With Moving Parts
3.18 Stay Clear of Rotating Drivelines
3.19 Guards and Shields
3.20 Avoid High-Pressure Fluids
3.21 Service Accumulator Systems Safely
3.22 Service Machines Safely
3.23 Service Drive Belts Safely
3.24 Protect Against High Pressure Spray
3.25 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
3.26 Support Machine Properly
3.27 Store Attachments Safely
4 Safety Decals
4.1 Front View Decals
4.2 Rear View Decals
4.3 Rear View Decals (Continued)
4.4 Replace Safety Signs
5 Transport
5.1 Lowering Outer Gatherer Extensions
5.2 Folding and Unfolding the Corn Head (Generation 3 CommandCenter? Display)
5.3 Folding and Unfolding the Corn Head (Generation 4 CommandCenter? Display)
5.4 Transporting on Trailer
5.5 Transporting on Combine
6 Attaching and Detaching
6.1 Attaching Corn Head to Feeder House
6.2 Detaching Corn Head from Feeder House
6.3 Single Point Latching?Adjusting
6.4 Level Land Feeder House Lower End Cable?Adjusting
6.5 Feeder House Latching Pins (Cleanout)
6.6 Feeder House Manual Unlatching
6.7 Latching Cable Shear Screw Location
7 Calibration and Settings
7.1 When to Calibrate
7.2 Calibration Error Codes
7.3 User Calibration Procedures for S Series Combines
7.4 Adjusting Feeder House Drop Rate and Sensitivity
8 Operating Corn Head
8.1 General Information
8.2 Starting in the Field
8.3 Adjust Corn Head Properly
8.4 Drive and Operate Carefully
8.5 StalkMaster Chopper (Option)
8.6 Armrest Functions
8.7 Active Header Control Display?Features
8.8 Description of Automatic Header Height Control Systems
8.9 Header Engage/Disengage Drive
8.10 Corn Head Drive Speeds
8.11 Combines With Fixed-Speed Feeder House
8.12 Harvesting Corn With Weakened or Broken Stalks
8.13 Harvesting Popcorn
8.14 Gatherers
8.15 Raising and Removing Inner Gatherer Points and Shields
8.16 Raising and Tilting Outer Gatherer Points and Shields
8.17 Ear Savers
8.18 Row Units
8.19 Hydraulic Adjustable Deck Plates
8.20 Auger
8.21 Outer Gatherer Extensions
8.22 Engaging and Disengaging StalkMaster? Chopping Knives
9 Attachments and Options
9.1 Stalk Roll Details
9.2 Stalk Roll Types
9.3 StalkMaster? Chopping Gear Cases (Optional)
9.4 AutoTrac RowSense
10 Adjustments
10.1 Adjusting and Leveling Gatherer Points
10.2 Adjusting Trash Knives
10.3 Adjusting Gatherer Chain Tension
10.4 Adjusting Gatherer Chain Flights
10.5 Adjusting Deck Plates
10.6 Adjusting Row Unit Drive Chain
10.7 Adjusting Row Unit Drive Sprockets With Fixed Speed Drive ONLY
10.8 Adjusting Auger Height
10.9 Coupling the Chain
10.10 Adjusting Auger Drive Chain
11 Lubrication
11.1 Grease
11.2 Lubricant Storage
11.3 Alternative and Synthetic Lubricants
11.4 Mixing of Lubricants
12 Lubrication and Maintenance
12.1 Lubrication Symbols
12.2 Every 50 Hours of Operation
12.3 Every 200 Hours of Operation
12.4 Every 1000 Hours of Operation
13 Service
13.1 Feeder House Safety Stop
13.2 Remove and Install Stalk Rolls
13.3 Reversing Gatherer Chains and Sprockets for Additional Wear
13.4 Remove and Install Gatherer Chain
13.5 Remove and Install Oil Pan
13.6 Remove and Install Wear Strips
13.7 Remove and Install StalkMaster? Chopping Knife Blades
13.8 Header Warning Light Bulb Replacement
13.9 Divider Point Light Replacement
13.10 Cleaning Corn Head
14 Troubleshooting
14.1 Corn Head
14.2 Active Header Control (AHC)
15 Storage
15.1 End of Season Service
15.2 Beginning of Season Service
16 Specifications
16.1 Specifications
16.2 Unified Inch Bolt and Screw Torque Values
16.3 Metric Bolt and Screw Torque Values
17 Serial Number
17.1 Identification Numbers
17.2 Identification Plate
17.3 Identification Plate Location
17.4 Keep Proof of Ownership
17.5 Keep Machines Secure
18 Index
19 John Deere Service Literature Available
19.1 Technical Information
20 John Deere Service Keeps You On The Job
20.1 John Deere Is At Your Service
