John Deere 9780 CTS Combine Technical Manual TM4635

John Deere 9780 CTS Combine Technical Manual TM4635

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 2330 Pages

Engine Type: Combine

Model: 9780 CTS

Part Number: TM4635

Issue Date:

CONTENTS:

Foreword

General

Safety

Identification Number Location

Specifications

Engine

Remove and Install Engine

Cooling System

Lower Engine Component Repair

Fuel and Air Intake System Repair

Air Intake System

Diesel Fuel System

Electrical System

Components

Bulbs and Switches

Batteries

Harness and Connector Repair

Gauges and Monitors

Wiper and Radio

Alternator

Starting Motor

Electronic Engine Control

Power Train Repair

Engine Gearcase and Valve

Transmission and Differential

Ring and Pinion Final Drive

Hydrostatic System

Cam Lobe Motor

Power Steering and Brakes

Steering

Brakes

Hydraulic System Repair

Hydraulic Reservoir

Hydraulic Pumps

Hydraulic Valves

Hydraulic Cylinders

Motors

Accumulator

Reel Pump Drive

Separator Shell

Gull Wing Doors

Cleaning Fan Shields

Operator`s Station Repair

Air Conditioning System (R134a)

System Components

Cab

Feeder House Repair

Feeder House/Conveyor

Feeder House Conveyor Drum

Conveyor Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

Automatic Header Control Tilt Cylinder

Automatic Header Control Tilt Frame

Separator Repair

Beaters

Cylinder Drives

Tine Separator Module

Tine Separators

Engine Gearbox to Module Drives

Tine Separator Gearboxes

Shoe Supply Augers, Chaffer and Sieve Frame

Tailings Elevator and Augers

Primary Countershaft Gearcase

Header Electromagnetic Clutch

Grain Tank and Unloading System

Grain Tank Cross Augers

Unloading Auger System Drives

Vertical Unloading Auger and Lower Gearcase

Horizontal Unloading Auger and Gearcase

Upper Clean Grain Elevator

Grain Tank and Extensions

Clean Grain Elevator and Loading Auger Gearcase

Chaff Spreader

Chaff Spreader

Engine Operation and Tests

Cooling System and Rotary Screen Operation

6081 Engine Operation – Bosch

Fuel/Air Operation and Tests

Air Intake System

Fuel System

Electrical System

General Information

Functional Schematic and Harness Diagrams

Calibration, Diagnostic Addresses and Diagnostic Trouble Codes

Power Supply/Starting Motor

Cold Weather Starting Aid

Engine Control

Infotrak Monitor

Gauges

Lighting

Turn Signals

Wiper, Washer

Heating and Air Conditioning System

Air Suspension Seat

Electric Fuel Pump

Engage Separator

Engage Header

Engage Unloading Drive

Adjust Separator

Adjust Fan Speed

Adjust Straw Chopper Deflector

Four-Wheel Drive

Reel Speed Adjustment

Unloading Auger Swing

Cylinder Speed Adjustment

Header Control

Speed Monitoring System

Cornerpost Control Unit

Radio

Indicator Light Module

Horn/Reverse Travel Alarm

Grain Tank Covers

Electric Mirror Adjustment

Hillmaster Control

Header Control

Trapper Speed

Tailings Control

Concave Adjust Diagnostics

Automatic Header Tilt Diagnostics

Manual Header Tilt Diagnostics

Active Header Height Control System – Height Resume Diagnostics

Active Header Height Control System – Height Sensing Diagnostics

95 Ampere Alternator Diagnostics

Armrest Control Unit Overall Diagnostics

Auxiliary Power Strip Outlet Diagnostics (Power Strip)

CAN Bus Diagnostics

Fan Speed Adjust Diagnostics

ClimaTrak Diagnostics

Air Suspension Seat Diagnostics

Cornerpost – Control Unit Overall Diagnostics

Cornerpost – Backshaft Speed Diagnostics

Cornerpost – Fan Speed Diagnostics

Cornerpost – Concave Clearance Diagnostics

Cornerpost – Header Tilt Position Diagnostics

Cornerpost – Cylinder Speed Diagnostics

Cornerpost – Engine Hours Diagnostics

Cornerpost – Engine Speed – 6081 Diagnostics

Cornerpost – Engine Temperature Gauge – 6081 Diagnostics

Cornerpost – Fuel Gauge Diagnostics

Cornerpost – Ground Speed Diagnostics

Cornerpost – Separator Hours Diagnostics

Cylinder Speed Adjust Diagnostics

DIAL-A-SPEED Diagnostics

Electric Fuel Pump Diagnostics

Engine Compartment Relay Panel Diagnostics

Four-Wheel Drive Diagnostics

Header Control Unit Overall Diagnostics

Header Engage Diagnostics

Header Raise/Lower Diagnostics

Horn, Backup Alarm, Brake Light Diagnostics

Injection Pump System – 6081 Engine Diagnostics

Lighting System – Dome Lamp Diagnostics

Lighting System – Exit Lighting Diagnostics

Lighting System – Field Light Diagnostics

Lighting System – Hazard/Turn Lighting Diagnostics

Lighting System – Marker Lamps Diagnostics

Lighting System – Panel Lamp Diagnostics

Lighting System – Rear Discharge Lamp Diagnostics

Lighting System – Road Lamp Diagnostics

Lighting System – Service Lamps – Engine Area Diagnostics

Lighting System – Service Lamps – Gullwing Door Diagnostics

Lighting System – Service Lamps – Shoe Area Diagnostics

Lighting System – Row Finder Lamp Diagnostics

Lighting System – Stubble Lamp Diagnostics

Lighting System – Unloading Auger Lamp Diagnostics

Multifunction Lever Diagnostics

Power Distribution Board 3 – EMIP Power Diagnostics

Power Distribution Board 3 – Engine Running Power Diagnostics

Power Distribution Board 3 – Ignition Switch Power Diagnostics

Power Distribution Board 3 – Light Switch Power Diagnostics

Power Distribution Board 3 – Service Power Diagnostics

Quick-Stop Diagnostics

Reel Fore/Aft Diagnostics

Reel Raise/Lower Diagnostics

Reel Speed Diagnostics

Right Control Unit Overall Diagnostics

Road/Field System Diagnostics

Separator Engage Diagnostics

Starting Aid Diagnostics

Starting System Diagnostics

Slave and Master Tailing Sensors Diagnostics

Unloading Auger Engage Diagnostics

Unloading Auger Swing Diagnostics

VisionTrak Diagnostics

Warning – Display Panel Diagnostics

Warning – Beater Speed Diagnostics

Warning – Grain Elevator Speed w/ GreenStar Diagnostics

Warning – Grain Elevator Speed w/o GreenStar Diagnostics

Warning – Conveyor Auger Speed Diagnostics

Warning – Cylinder Speed Diagnostics

Warning – Engine Air Filter Diagnostics

Warning – Engine Oil Pressure Diagnostics

Warning – Engine Speed Diagnostics

Warning – Engine Temperature Diagnostics

Warning – Tine Separator Speed Diagnostics

Warning – Grain Tank Full Diagnostics

Warning – Hydraulic Oil Temperature Diagnostics

Warning – Hydrostatic Charge Pressure Diagnostics

Warning – Low Fuel Diagnostics

Warning – Separator Drive Filter Switch Diagnostics

Warning – Separator Drive Pressure Diagnostics

Warning – Separator Drive Temperature Diagnostics

Warning – Parking Brake Diagnostics

Warning – Chopper Speed Diagnostics

Warning – Tailings Elevator Speed Diagnostics

Warning – Unloading Auger Engaged Diagnostics

Warning – Voltage Low Diagnostics

Wiper, Windshield Washer Diagnostics

Grain Tank Cover Diagnostics

Electric Mirror Diagnostics

Power Train Operation and Tests

Power Train Diagnostic Specifications

Hydrostatic Drive System Adjustments

Transmission Lubrication Pump Diagnostics

Hydrostatic Drive System Theory of Operation

Four-Wheel Drive

Four-Wheel Drive

Four-Wheel Drive System Operational Checks

Four-Wheel Drive System Theory of Operation

Brake System Operation and Tests

Brake System Specifications and Adjustments

Brake System Theory of Operation

Mechanical Parking Brake Theory of Operation

Hydraulic System Operation and Tests

Hydraulic System Diagnostics

Hydraulic System Diagnostic Specifications

Hydraulic System Operational Tests and Adjustments

Backshaft Speed Theory of Operation

Chaff Spreader Theory of Operation

Cylinder Speed Adjustment Theory of Operation

Header Tilt Theory of Operation

Overall Hydraulic System Theory of Operation

Reel Speed Theory of Operation

Reel Fore/Aft Theory of Operation

Reel Raise/Lower Theory of Operation

Unloading Auger Swing Theory of Operation

Engine Gearcase Systems

Main Engine Gearcase Hydraulic Specifications

Steering System Theory of Operation

Separator Drive System Theory of Operation

Engine Gearcase Hydraulic Theory of Operation

Engine Gearcase Control Valve Theory of Operation

Unloading Auger Engage System Theory of Operation

Heating/Air Conditioning System

Specifications and Special Tools

Heating/Air Conditioning System Diagnostic Information

Heating/Air Conditioning System Theory of Operation