John Deere 730FD, 735FD, 740FD, and 745FD Flexible Draper Platform Operator Manual OMHXE127842

Table of Content:

1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Identification View
2 Safety Features
2.1 Header Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Spanish Safety Signs and Operator’s Manual
3.5 Ballasting for Safe Ground Contact
3.6 Parking and Leaving the Machine
3.7 Prepare for Emergencies
3.8 Wear Protective Clothing
3.9 Stay Clear of Harvesting Units
3.10 Keep Hands Away From Knives
3.11 Use Safety Lights and Devices
3.12 Transport Combine With Header Safely
3.13 Road Transport Disconnect Switch
3.14 Practice Safe Maintenance
3.15 Remove Paint Before Welding or Heating
3.16 Avoid Heating Near Pressurized Fluid Lines
3.17 Avoid Contact With Moving Parts
3.18 Avoid Contact With Cutterbar
3.19 Stay Clear of Rotating Drivelines
3.20 Guards and Shields
3.21 Avoid High-Pressure Fluids
3.22 Service Accumulator Systems Safely
3.23 Service Machines Safely
3.24 Service Drive Belts Safely
3.25 Protect Against High Pressure Spray
3.26 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3.27 Support Machine Properly
3.28 Store Attachments Safely
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Replace Safety Signs
4.3 Operator’s Manual
4.4 Cutterbar Movement
4.5 Hydraulic Pressure
4.6 Accumulator
4.7 Hydraulic Pressure
4.8 Accumulator
4.9 Rotating Driveline
4.10 Cutterbar Movement
4.11 Hydraulic Pressure
4.12 Reel Safety Stops
4.13 Rotating Driveline
5 Transporting
5.1 Transporting on Trailer
5.2 Transport on Combine
6 Attaching and Detaching
6.1 Attaching Header to Feeder House
6.2 Position Warning Lights for Field Operation
6.3 Detaching Platform from Combine
7 Calibration and Settings
7.1 When to Calibrate
7.2 Header Sensor Locations
7.3 Calibration Error Codes
7.4 Fault Codes
7.5 User Calibration Procedures
7.6 Adjusting Feeder House Drop Rate and Sensitivity
7.7 Check Reel Fore/Aft Sensor (GreenStar™ 3 CommandCenter™ Display)
7.8 Check Reel Fore/Aft Sensor(Generation 4 CommandCenter™ Display)
7.9 Check Reel Height Sensor (GreenStar™ 3 CommandCenter™ Display)
7.10 Check Reel Height Sensor (Generation 4 CommandCenter™ Display)
7.11 Check Header Height Sensors (GreenStar™ 3 CommandCenter™ Display)
7.12 Check Header Height Sensors (Generation 4 CommandCenter™ Display)
7.13 Adjust Header Height Sensors
8 Operating the Platform
8.1 General Information
8.2 Setting Backshaft Speed
8.3 Armrest Functions
8.4 Active Header Control Display—Features
8.5 Description of Automatic Header Height Control Systems
8.6 Draper Belt Speed
8.7 Draper Belt Speed Adjust Switch
8.8 Side Belt Speed Reduction Switch
8.9 Draper Belt Protection System
8.10 Automatic Header Height Control — HydraFlex Mode
8.11 Automatic Header Height Control—Rigid Mode
8.12 Operate HydraFlex™ Pressure
8.13 Header Height Sensing—HydraFlex™ Platforms with Auxiliary Sensors
8.14 Reel Settings
8.15 Reel Resume
8.16 Reel Reverse
9 Attachments and Options
9.1 Attachments and Options
10 Adjustments — Leveling Platform
10.1 Leveling Platform to Ground
10.2 Bleeding HydraFlex™ System
11 Adjustments — Feeding Related
11.1 Dual Position Feed Drum Adjustment
11.2 Reversible Side Draper Belts
11.3 Side Draper Belt Tension
11.4 Center Draper Belt Tension
11.5 Center Sump Cover Adjustment
11.6 Center Sump Cover Storage Location
11.7 Knife Hold-Down Clearance
11.8 Adjust Center Knife Guards (Dual Knife Cutterbar Machines Only)
11.9 Feed Drum Stripper Clearance
12 Adjustments — Perma-Glide™ Divider Points
12.1 Height Adjustment of Perma-Glide™ Divider Point
12.2 Remove and Install Crop Divider Rods
12.3 Crop Divider Storage
13 Adjustments — Reel
13.1 Set Reel Safety Stops
13.2 Minimum Reel Height and Leveling Reel
13.3 Fore/Aft Cylinder Mount Adjustment (Split Reel Platforms)
13.4 Rephasing Reel Fore/Aft Cylinders
13.5 Rephasing Reel Lift Cylinders
13.6 Bleeding Reel Lift Cylinder System
13.7 Adjust Reel Fingers
13.8 Dial-A-Speed™ Reel
13.9 Reel Speed Ratio Sensor Adjustment
13.10 Reel Drive Gear Adjustment
14 Lubrication
14.1 Grease
14.2 Main Gear Case, 90° Gear Case, Center Feed Gear Case, and Side Draper Gear Case Oils
14.3 Alternative and Synthetic Lubricants
14.4 Mixing of Lubricants
14.5 Lubricant Storage
15 Lubrication and Maintenance
15.1 Important Considerations
15.2 Hydraulic Hose Replacement
15.3 Hydraulic System Cleanliness
15.4 Accumulator Pressure
15.5 Lubrication and Maintenance Interval Chart
15.6 Daily Routine Machine Inspection
15.7 Every 10 Hours of Operation
15.8 Every 50 Hours of Operation
15.9 Every 200 and 400 Hours of Operation
15.10 Every 1000 Hours or Five Years
16 Service
16.1 Hydraulic Cylinder Safety Stop
16.2 Reel Safety Stops
16.3 Open Side Shields
16.4 Remove and Install Telescoping Knife Driveshaft
16.5 Set Cutterbar Knife Timing
16.6 Cutterbar Maintenance
16.7 Knife Section Service Kit
16.8 Remove and Install Cutterbar Knife
16.9 Remove and Install Knife Sections
16.10 Align Knife Head and Knife Drive
16.11 Spare Knife Storage
16.12 Remove and Install Knife Guards
16.13 Center Draper Cleanout
16.14 Cleaning Material Buildup at Side Shields
16.15 Clean Material Build Up at Center Belt Driveshaft
16.16 Remove and Install Side Draper Belts 730FD
16.17 Remove and Install Side Draper Belts 735FD, 740FD, and 745FD
16.18 Remove and Install Center Draper Belt
16.19 Remove and Install Feed Drum Finger Guides
16.20 Remove and Install Feed Drum Fingers
16.21 Header Warning Light Bulb Replacement
16.22 Stubble Light Bulb Replacement
17 Troubleshooting
17.1 Cutting Platform
17.2 Active Header Height Control
18 Storage
18.1 End of Season Service
18.2 Beginning of Season Service
19 Specifications
19.1 Overall Dimensions
19.2 Component Specifications
19.3 Platform Weights
19.4 Keep Machines Secure
19.5 Header Identification Number
19.6 Keep Proof of Ownership
19.7 EU Declaration of Conformity
19.8 Eurasian Economic Union
19.9 Machine Design Life
19.10 Unified Inch Bolt and Screw Torque Values
19.11 Metric Bolt and Screw Torque Values
20 John Deere Service Literature Available
20.1 Technical Information
21 John Deere Service Keeps You On The Job
21.1 John Deere Parts
21.2 The Right Tools
21.3 Well-Trained Technicians
21.4 Prompt Service