Table of Content:
1 Introduction
1.1 Foreword
1.2 A Message to Our Customers
1.3 Identification View
2 Safety Features
2.1 Header Safety Features
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Spanish Safety Signs and Operator’s Manual
3.5 Ballasting for Safe Ground Contact
3.6 Parking and Leaving the Machine
3.7 Prepare for Emergencies
3.8 Wear Protective Clothing
3.9 Stay Clear of Harvesting Units
3.10 Use Safety Lights and Devices
3.11 Transport Combine With Header Safely
3.12 Road Transport Disconnect Switch
3.13 Practice Safe Maintenance
3.14 Remove Paint Before Welding or Heating
3.15 Avoid Heating Near Pressurized Fluid Lines
3.16 Avoid Contact With Moving Parts
3.17 Stay Clear of Rotating Drivelines
3.18 Guards and Shields
3.19 Avoid High-Pressure Fluids
3.20 Service Accumulator Systems Safely
3.21 Service Machines Safely
3.22 Service Drive Belts Safely
3.23 Protect Against High Pressure Spray
3.24 Service Tires Safely
3.25 Decommissioning — Proper Recycling and Disposal of Fluids and Components
3.26 Support Machine Properly
3.27 Store Attachments Safely
4 Safety Signs
4.1 Pictorial Safety Signs
4.2 Replace Safety Signs
4.3 Operator’s Manual
4.4 Rotating Driveline
4.5 Suspension Arm
5 Transporting
5.1 Transporting on Trailer
5.2 Transporting on Combine
6 Attaching and Detaching
6.1 Rear Auger Stripper Extension Location
6.2 Attaching Header to Feeder House
6.3 Detaching Header from Feeder House
7 Calibration and Settings
7.1 When to Calibrate
7.2 Before Calibration
7.3 Calibration Error Codes
7.4 Air Spring Setup (Prior to Header Calibration)
7.5 User Calibration Procedures
7.6 Adjusting Feeder House Drop Rate and Sensitivity
8 Operating the Belt Pickup
8.1 Armrest Functions
8.2 Active Header Control Display—Features
8.3 Description of Automatic Header Height Control Systems
8.4 Pickup Speed
8.5 Pickup Height
8.6 Pickup Pitch
8.7 Pickup Pitch (Normal Windrow Condition)
8.8 Pickup Pitch (Poor Windrow Condition)
8.9 Pickup Pitch (Rocky Conditions)
8.10 Adjusting Windrow Hold-Down (Wind Screen)
8.11 Wet or Muddy Terrain (Light Gauge Wheel Pressure)
8.12 Large and Uneven Windrows
9 Adjustments — Belt Pickup
9.1 Service Tires Safely
9.2 Adjusting Air Springs
9.3 Periodic Checking of Air Spring Pressure
9.4 Adjusting Windrow Hold-Down (Wind Screen) — Fixed Position
9.5 Adjusting Auger Position
9.6 Adjusting Auger Height
9.7 Adjusting Auger Fore/Aft (Left Side)
9.8 Adjusting Auger Fore/Aft (Right Side)
9.9 Adjusting Finger Timing
9.10 Adjusting Rear Stripper
9.11 Adjusting Floor Stripper
9.12 Adjusting Auger Chain Tension
9.13 Adjusting Transfer Belt Tension
9.14 Adjusting Picking Belt Tension
9.15 Belt Tracking Issues
9.16 Adjusting Dial-A-Speed™ Belt Speed Ratio
9.17 Setting Speed Ratio Sensor
10 Lubrication
10.1 Grease
10.2 Lubricant Storage
10.3 Alternative and Synthetic Lubricants
10.4 Mixing of Lubricants
11 Lubrication and Maintenance
11.1 Lubrication Symbols
11.2 Care and Maintenance of Belts
11.3 Lubrication Interval Chart
11.4 Every 50 Hours of Operation
11.5 Every 200 Hours of Operation
12 Service
12.1 Hydraulic Cylinder Safety Stop
12.2 Open Side Shield
12.3 Replacing Pickup Belts
12.4 Replacing Pickup Fingers
12.5 Replacing Auger Fingers and Retainers
12.6 Header Warning Light Bulb Replacement
12.7 Rephasing Windrow Hold-Down Cylinders
13 Troubleshooting
13.1 Belt Pickup
13.2 Active Header Control (AHC)™
14 Storage
14.1 End Of Season Service
14.2 Beginning Of Season Service
15 Specifications
15.1 Specifications
15.2 Keep Machines Secure
15.3 Header Identification Number
15.4 Keep Proof of Ownership
15.5 EU Declaration of Conformity
15.6 Eurasian Economic Union
15.7 Machine Design Life
15.8 Unified Inch Bolt and Screw Torque Values
15.9 Metric Bolt and Screw Torque Values
16 John Deere Service Literature Available
16.1 Technical Information
17 John Deere Service Keeps You On The Job
17.1 John Deere Parts
17.2 The Right Tools
17.3 Well-Trained Technicians
17.4 Prompt Service