Table of Content:
1 Introduction
1.1 Foreword
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Regions and Country Versions
2.5 Machine Overview
3 Safety Precautions
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Transport Towed Equipment at Safe Speeds
3.26 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.27 Freeing a Mired Machine
3.28 Avoid Contact with Agricultural Chemicals
3.29 Handle Agricultural Chemicals Safely
3.30 Handling Batteries Safely
3.31 Avoid Heating Near Pressurized Fluid Lines
3.32 Remove Paint Before Welding or Heating
3.33 Handle Electronic Components and Brackets Safely
3.34 Practice Safe Maintenance
3.35 Avoid Hot Exhaust
3.36 Clean Exhaust Filter Safely
3.37 Work In Ventilated Area
3.38 Support Machine Properly
3.39 Prevent Machine Runaway
3.40 Park Machine Safely
3.41 Transport Tractor Safely
3.42 Service Cooling System Safely
3.43 Service Accumulator Systems Safely
3.44 Service Tires Safely
3.45 Service Front-Wheel Drive Tractor Safely
3.46 Tightening Wheel Retaining Bolts/Nuts
3.47 Avoid High-Pressure Fluids
3.48 Do Not Open High-Pressure Fuel System
3.49 Store Attachments Safely
3.50 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Operator?s Manual Safety Sign
4.3 Use Seat Belt Safety Sign
4.4 Riders Safety Sign
4.5 ROPS in Normal Position Safety Sign
4.6 Battery Safety Sign
5 Controls and Instruments
5.1 Front Console Controls
5.2 Right-Hand Console Controls
5.3 Left-Hand Console Controls (OOS)
5.4 Overhead Console Controls
5.5 Instrument Cluster with Information Display
5.6 Instrument Cluster
6 Engine Operation
6.1 Fuel System and Rated Engine Power
6.2 Key Switch
6.3 Electric Starting Aid
6.4 Start the Engine
6.5 Prestart Checks
6.6 Restart a Stalled Engine
6.7 Warm the Engine
6.8 Turbocharged Engines
6.9 Stop the Engine
6.10 Start with Booster Battery
6.11 Important Instructions for Alternator
7 Air Intake, Fuel, Coolant, and Exhaust Operation
7.1 Fuel System Components
7.2 Fuel Tank Fill
8 Electrical and Lighting Operation
8.1 Lights (OOS)
8.2 Lights (Cab)
8.3 Worklights Adjustment (Cab)
8.4 Light Switch
8.5 Hazard Lights Switch Operation
8.6 Turn Signal Lever
8.7 Worklight Switches
8.8 Dome Light
8.9 Seven-Pin Trailer Outlet
9 Drivetrain Operation
9.1 Drivetrain System Overview
10 Transmission Operation
10.1 Transmission Types and Alternatives
10.2 Select Appropriate Speed
10.3 Travel Speeds, PowrQuad Transmission (6105J Cab, 6140J, and 6140JH)
10.4 Travel Speeds, PowrQuad Transmission (6155J and 6155JH)
10.5 Travel Speeds, SyncroPlus Transmission (6105J OOS)
10.6 Transmission Gearshifts
10.7 Creeper Transmission
10.8 Park the Tractor
11 MFWD and Front Axle Operation
11.1 Operate MFWD
12 Differential and Rear Axle Operation
12.1 Use Differential Lock
13 Power Take-Off (PTO) Operation
13.1 Power Take-off (PTO) Shield
13.2 PTO Options
13.3 PTO Speeds
13.4 Operate the PTO
13.5 Reverse the PTO Shaft
13.6 Attach PTO-Driven Equipment
14 Steering and Brake Operation
14.1 Steering Angle Limit
14.2 Steering Stop Positions?Hi-Crop MFWD Axle
14.3 Set Steering Stop Position?Hi-Crop MFWD Axle
14.4 Hydraulic Brake Pedal Latch
15 Hydraulics Operation
15.1 Maximum Permissible Oil Draw
15.2 Oil Draw with Hydraulic Motor
15.3 Pressure-Free Return Circuit
16 Hitch and Drawbar Operation
16.1 Rockshaft Control
16.2 Height Adjustment
16.3 Transport Mounted Attachments
16.4 Hitch Dampener
16.5 3-Point Hitch
16.6 Hook-Type Lateral Links
16.7 Fixed Draft Links
16.8 Attach Implements to 3-Point Hitch
16.9 Level the Implement
16.10 Center Link
16.11 Hitch Center Link Adjustment
16.12 Lift Links
16.13 Lateral Float Adjustment
16.14 Sway Blocks
16.15 Adjust Sway Chain
16.16 Adjust Hitch Side Sway
16.17 Adjust Implement Rate of Drop
16.18 Adjust Depth
16.19 Adjust Load/Depth
16.20 Depth Control
16.21 Mixed Control
16.22 Load Control
16.23 Float Position
16.24 Direct Actuation
16.25 Drawbar
16.26 Proper Use of Drawbar
16.27 Lengthwise Adjustment of Drawbar
17 Selective Control Valve Operation
17.1 Rear SCVs
17.2 Detent Relief Adjustment
17.3 Mechanical Selective Control Valve Lever
17.4 SCV Lever Stops
17.5 Flow Rate Adjustment
17.6 Deluxe Couplers
17.7 Cylinder Speed
17.8 Quick Connectors
17.9 Hose Connectors
17.10 Mid SCV
17.11 Front-Loader Mechanical Multi-Function Lever Functions
18 Wheels and Tires Operation
18.1 Adjustable Front Axle (2WD)
18.2 Check Toe-In (2WD)
18.3 Check Front Axle Toe-In (MFWD)
18.4 Adjust Toe-In (2WD)
18.5 Adjust Toe-In (MFWD)
18.6 Adjust Toe-In (Hi-Crop Tractor)
18.7 Adjust Front Axle Tread (2WD)
18.8 Change Wheels Safely
18.9 Adjust Front Tread on Adjustable Wheels (MFWD)
18.10 Tread Settings?MFWD Hi-Crop Tractors
18.11 Rear Wheel Treads for 8-Position Wheels with Single Tires?Hi-Crop Tractor, Flanged Axle
18.12 Rear Tread Settings for Single 16-Position Wheels?Hi-Crop Tractor, Flanged Axle
18.13 Tighten Front Wheel Nuts
18.14 Adjust the Fixed Fenders
18.15 Rear Wheel Tread Adjustment?Flanged Axle
18.16 Adjust Rear Wheels?Cast
18.17 Adjust Rear Tread on Adjustable Wheels
18.18 Dual Wheels
18.19 Dual Wheels Usage
18.20 Tire Pressures
18.21 Tire Combinations
19 Ballasting
19.1 Select Ballast
19.2 Rear Wheel Ballast
19.3 Add Liquid Ballast to Tires
19.4 Drain the Tires
19.5 Use Ballast Codes
19.6 Implement Code
19.7 Ballast Codes
20 Additional Equipment
20.1 Additional Equipment Operation
20.2 Installation of Monitors and Instruments
20.3 Ag Precision Technology
21 Operator Station Operation
21.1 Operate Foldable Roll-Over Protective Structure (ROPS)
21.2 Steering Wheel Adjustment
21.3 Operator’s Manual Holder (OOS)
21.4 Operator’s Manuals Holder (Cab)
21.5 Roll-Over Protective Structure (ROPS)
21.6 Use Seat Belt
21.7 Horizontal Position of the Operator’s Seat
21.8 Adjust Seat (OOS)
21.9 Adjust Seat (Cab)
21.10 Open Door
21.11 Open Windows
21.12 Windshield Wiper and Washer System
21.13 Fan and Air Louvers
21.14 Heater
21.15 Air Conditioning System
21.16 Access Step Height Adjustment
22 Transport and Storage
22.1 Driving Tractor on Public Roads
22.2 Transporting with Ballast
22.3 Towing Loads
22.4 Towing Tractor
22.5 Transporting on Carrier
22.6 Freeing a Mired Machine
22.7 Place Tractor in Long-Term Storage
22.8 Remove Tractor from Storage
22.9 Paint Care
22.10 Using High Pressure Washers
23 Maintenance Intervals
23.1 Service Interval Chart
23.2 Required Emission-Related Information
23.3 Service Tractor Safely
23.4 Observe Service Intervals
23.5 Additional Service Tasks
23.6 Maintenance Period
23.7 Lubrication and Periodic Service
24 Fuels, Lubricants, and Coolants
24.1 Diesel Fuel
24.2 Lubricity of Diesel Fuel
24.3 Diesel Engine Oil ? Non-Emissions Certified and Certified Tier 1 and Stage I
24.4 Handling and Storing Diesel Fuel
24.5 Bio-Diesel Fuel
24.6 Diesel Engine Break-In Oil ? Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
24.7 Diesel Engine Oil and Filter Service Intervals
24.8 Extended Diesel Engine Oil Service Intervals ? Non-Emissions Certified and Certified Tier 1 and Stage I
24.9 Transmission and Hydraulic Oil
24.10 Front-Wheel Drive Axle Oil
24.11 MFWD Axle Housing Oil?Hi-Crop Rear Axle
24.12 Multipurpose Extreme Pressure (EP) Grease
24.13 Oil Filters
24.14 Lubricant Storage
24.15 Mixing of Lubricants
24.16 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
24.17 Operating in Warm Temperature Climates
24.18 Drain Intervals for Diesel Engine Coolant
24.19 Alternative and Synthetic Lubricants
24.20 Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
24.21 Testing Diesel Engine Coolant
25 As Required Maintenance
25.1 As Required Maintenance
25.2 Wash Machine After Unloading
26 Controls and Instruments Maintenance
26.1 Controls and Instruments Maintenance
27 Engine Maintenance
27.1 Break-In Check?Within the First 100 Hours of Operation
27.2 Break-In Check?After the First 100 Hours
27.3 Reduce Fuel Consumption
27.4 Open Hood
27.5 Check Engine Idle Speeds
27.6 Check Engine Oil Level
27.7 Replace Engine Oil
27.8 Replace Engine Oil Filter
28 Air Intake, Fuel, Coolant, and Exhaust Maintenance
28.1 Check Engine Air Intake System
28.2 Use High-Pressure Washer
28.3 Change Engine Primary Air Filter
28.4 Replace Engine Secondary Air Filter
28.5 Install Primary Air Filter
28.6 Check Air Intake Hoses
28.7 Change Engine Coolant
28.8 Drain Water and Sediment from Fuel Filters
28.9 Replace Final Fuel Filter
28.10 Replace Primary Fuel Filter/Water Separator
28.11 Drain Water and Sediment from Fuel Tank
29 Electrical and Lighting Maintenance
29.1 Check Lights
29.2 Access Battery
29.3 Main Fuses
29.4 Replace Main Fuses
29.5 Access to Fuses and Relays (OOS)
29.6 Access to Fuses and Relays (Cab)
29.7 Fuses and Relays (OOS)
29.8 Fuses and Relays (Cab)
29.9 Prevent Battery Explosions
29.10 Check Battery Electrolyte Level
29.11 Check Battery Specific Gravity
29.12 Check Engine Ground Connection
29.13 Check Fan Belt
29.14 Starter Motor
30 Drive Train Maintenance
30.1 Drivetrain System Overview
31 Transmission Maintenance
31.1 Neutral Start Safety Circuit
31.2 Check Transmission and Hydraulic Oil Level
31.3 Change Transmission and Hydraulic System Oil
31.4 Clean Suction Screen?PowrQuad Transmission
31.5 Replace Transmission and Hydraulic Filters
32 MFWD and Front Axle Maintenance
32.1 Check MFWD Axle Housing Oil Level
32.2 Change MFWD Axle Housing Oil
32.3 Check MFWD Wheel Hub Oil Level
32.4 Change MFWD Wheel Hub Oil
32.5 Lubricate Front Axle?2WD
32.6 Lubricate Front Axle?MFWD
33 Differential and Rear Axle Maintenance
33.1 Lubricate Rear Axle Bearings
34 Power Take Off (PTO) Maintenance
34.1 Lubricate PTO Stub Shaft
35 Steering and Brake Maintenance
35.1 Check Brake Operation
35.2 Bleed Brakes
36 Hydraulics Maintenance
36.1 Hydraulics Maintenance
37 Hitch and Drawbar Maintenance
37.1 3-Point Hitch Lubrication
38 Selective Control Valve Maintenance
38.1 Check Selective Control Valve
39 Wheels and Tires Maintenance
39.1 Wheel Bolts?Check Specified Torque
39.2 Service Tires Safely
39.3 Change Wheels Safely
40 Ballasting Maintenance
40.1 Measure Rear Wheel Slip
40.2 Install Counterweights on Rack and Pinion Axle
40.3 Install Front QUIK-TATCH? Weights
41 Additional Equipment Maintenance
41.1 Additional Equipment Maintenance
41.2 Front Loader Mounting Bracket ? 6105J Tractors
41.3 Front Loader Mounting Bracket ? 6140J and 6155J Tractors
42 Operator Station Maintenance
42.1 Grease Seat Guide Rails
42.2 Check Seat Belt
42.3 Clean Cab Air Filter
43 Troubleshooting
43.1 Hydraulic System
43.2 Engine
43.3 Electrical System
44 On-Board Diagnostics (OBD)
44.1 On-Board Diagnostic (OBD) Tool
45 Specifications
45.1 Engine
45.2 Transmission
45.3 Hydraulic System
45.4 Loads and Weights
45.5 Electrical System
45.6 Capacities
45.7 Tire Load Capacity, Front Axle
45.8 Tire Load Capacity, Rear Axle
45.9 Tire Load Capacity with Front Loader
45.10 Overall Dimensions
45.11 Standard Tires
45.12 Metric Bolt and Screw Torque Values
45.13 Unified Inch Bolt and Screw Torque Values
46 Identifications Numbers
46.1 Identification Plates
46.2 Product Identification Number
46.3 Engine Serial Number
46.4 Transmission Serial Number
46.5 MFWD Axle Serial Number
46.6 Differential Serial Number (POWRQUAD?)
46.7 Cab Serial Number
47 Certification and Warranty
47.1 Limited Battery Warranty
48 Service Records
48.1 Service, as Required
48.2 Every 10 Hour Service
48.3 Every 50 Hour Service
48.4 First 100 Hour Service
48.5 Every 250 Hour Service
48.6 Every 500 Hour Service
48.7 Every 1000 Hour Service
48.8 Every 1500 Hour Service
48.9 Every 2000 Hour Service