John Deere 540, 545, 550, 570, 580 and 590 Round Balers Technical Manual TM3265 18FEB02 PDF

FOREWORD
Section 05 – SAFETY
Group 05 – Safety Information
Section 10 – GENERAL
Group 10 – Serial Numbers
Group 15 – Torques for Hardware
Group 20 – Lubrication
Group 25 – General Information
Section 40 – ELECTRICAL SYSTEM
Group 05 – Connectors
Group 10 – Sensors and Switches
Group 15 – Actuators
Group 20 – BaleMaster Control Monitor (570, 580 and 590)
Group 25 – BaleMaster Controller (570, 580 and 590)
Group 30 – Manual Twine Control Switch (540, 570 and 580)
Group 35 – Bale Monitor (545 and 550)
Group 40 – Sound Alarm (540 and 545)
Section 50 – POWER TRAIN
Group 05 – Bondioli Powerline
Group 10 – Walterscheid Powerline
Group 15 – Walterscheid CV Joint
Group 20 – Baler Main Drive Shaft
Group 25 – John Deere Slip Clutch
Group 30 – Shear Bolt Clutch
Group 35 – Walterscheid Slip Clutch
Group 40 – Cam-Type Cut Out Clutch
Group 45 – Comer Gear Case
Group 50 – Superior Gear Case (540, 545 and 550)
Group 55 – Precutter Gear Case
Group 60 – Chain Tension
Group 65 – Sprocket Alignment
Section 70 – HYDRAULIC SYSTEM
Group 05 – Bale Density Control Valve (540, 545, 570 and 580)
Group 10 – Bale Density Control Valve (550 and 590)
Group 15 – Hydraulic Cylinders
Group 20 – Gate Locking Valve (550 and 590)
Group 25 – Hydraulic Twine Arm Control (545 and 550)
Group 30 – Hydraulic Twine Operating Instructions (545 and 550)
Group 35 – Net Wrapping Hydraulic Components (545 and 550)
Group 40 – Precutter Hydraulic Components
Section 80 – MISCELLANEOUS
Group 05 – Wheel and Hub Repair
Group 15 – Tongue Repair (540, 545 and 550)
Group 20 – Tongue Repair (570, 580 and 590)
Group 25 – Gate Latch
Group 30 – Bale Size Indicator
Group 35 – Bale Shape Sender
Section 100A – PICKUP REPAIR
Group 05 – 1.41 m (4 ft 7 in.) Pickup
Group 10 – 1.81 m (5 ft 11 in.) Pickup
Group 15 – 2.20 m (7 ft 3 in.) Pickup
Group 20 – Pickup Adjustments
roup 25 – Pickup Drive Components
Section 100B – PRECUTTER SYSTEM
Group 05 – Adjustment
Section 120 – BALE CHAMBER
Group 05 – Identification of Rolls
Group 10 – Baler Rolls
Group 15 – Scraper of Roll
Group 20 – Belt Repair
Group 25 – Belt Guide for Net Wrapping Device
Group 30 – Tension Arm Repair
Group 35 – Top Idler Roll Declutchable Drive
Section 130A – NET WRAPPING SYSTEM
Group 05 – Repair (Baler Up To SN 322399)
Group 10 – Repair (Baler From SN 322400)
Section 130B – TWINE WRAPPING SYSTEM
Group 05 – Electrical Wrapping System (540, 570, 580 and 590)
Group 10 – Hydraulic Wrapping System (545 and 550)
Section 240 – ELECTRICAL SYSTEM (570, 580 AND 590)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Electrical System Diagrams for Road Light
Group 15 – Electrical System / Manual Twine Control
Group 15A – Electrical Diagram / Manual Twine Control Switch
Group 15B – Checking Twine Wrapping Function
Group 15C – Checking Soft Core Function
Group 20 – Electrical System / Electronic Wrapping Control
Group 20A – Electrical Diagram / Electronic Wrapping Control
Group 20B – Checking Twine Wrapping Function
Group 20C – Checking Soft Core Function
Group 20D – Checking the Bale Oversize and Gate Function
Group 30 – Electrical System / BaleMaster Control
Group 30A – Electrical Diagrams / BaleMaster Control
Group 30B – BaleMaster Diagnostic Mode
Group 30C – Checking BaleMaster Monitor
Group 30D – Checking Controller Power Supply and Data Link
Group 30E – Checking Twine Wrapping Function
Group 30F – Checking Net Wrapping Function
Group 30G – Checking Twine and Net Wrapping Control Function
Group 30H – Checking Bale Oversize and Tension Control Function
Group 30J – Checking Gate Function
Group 30K – Checking Precutter Function
Group 30L – Checking Soft Core Function
Section 241 – ELECTRICAL SYSTEM (540, 545 AND 550)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Manual Twine Control Switch (540 only)
Group 15 – Sound Alarm (540 and 545)
Group 20A – Basic Monitor (545 and 550)
Group 20B – Monitor For Net Wrapping (545 and 550)
Group 20C – Monitor for Soft Core (545 and 550)
Group 25 – Electrical Diagnostics
Section 270 – HYDRAULIC SYSTEM – OPERATION AND TESTS
Group 05 – Safety
Group 10 – General Information
Group 20 – Bale Density / Gate Control – Description
Group 21 – Bale Density / Gate Control – Troubleshooting
Group 22 – Bale Density / Gate Control – Tests
Group 30 – Pickup Lift System (Baler without Precutter)
Group 40 – Precutter Hydraulic System – Description
Group 41 – Precutter Hydraulic System – Tests
Section 330A – NET WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 20A – Net Wrapping System – Operation (545 and 550)
Group 20B – Net Wrapping System – Operation (570, 580 and 590)
Section 330B – TWINE WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 15 – Twine Wrapping System – Operation (545 and 550)
Group 30 – Twine Wrapping System – Tests (545 and 550)