Table of Content:
1 Introduction
1.1 Foreword
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Spanish Safety Signs and Operator’s Manual
2.5 Replace Safety Signs
2.6 Keep Riders and Children Off Machine
2.7 Ballast for Safe Ground Contact
2.8 Prepare for Emergencies
2.9 In Case of Fire
2.10 Wear Protective Clothing
2.11 Stay Clear of Header
2.12 Use Safety Lights and Devices
2.13 Transport Machine with Header or Weight Box Attached
2.14 Avoid Injury From Thrown Objects
2.15 Practice Safe Maintenance
2.16 Remove Paint Before Welding or Heating
2.17 Avoid Heating Near Pressurized Fluid Lines
2.18 Install All Shields and Guards
2.19 Avoid High-Pressure Fluids
2.20 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
2.21 Remove Accumulated Crop Debris
2.22 Support Machine Properly
2.23 Service Drive Belts Safely
2.24 Use Proper Lifting Equipment
2.25 Avoid Backover Accidents
2.26 Before Operating
2.27 Use Proper Tools
2.28 Practice Safe Service Procedures
2.29 Machine Design Life
3 Safety Sign Location
3.1 Replace Safety Signs
3.2 Rear of Header Decal
3.3 Transport Kit Decal
3.4 Gauge Wheel Decal
3.5 Left-Hand Shield Decal
3.6 Reel Decal
4 Attaching and Detaching Header
4.1 Attach Draper Header
4.2 Adjust Draper Setup
4.3 Balance Draper Header
4.4 Detach Header
5 Operating Header
5.1 Prestart Checks
5.2 Break-in Draper Header
5.3 Follow Safe Operating Procedures
5.4 Lighting
5.5 Raise and Lower Header
5.6 Adjust Header Float
5.7 Cutterbar Angle
5.8 Adjust Cutterbar Speed
5.9 Draper and Reel Flow Controls
5.10 Deck Shift
5.11 Reel Arm Leveling and Height Adjustment
5.12 Reel Centering
5.13 Replace Reel Tines
5.14 Adjust Reel Tine Pitch
5.15 Reel Placement
5.16 Adjust Draper Belt Tension and Tracking
5.17 Remove and Install Cutterbar Assembly
5.18 Remove and Install Knife Drive Bearing and Bushing
5.19 Remove and Install Knife Head Straps
5.20 Remove and Install Overlap Strap Rollers
5.21 Replace Knife Sections
5.22 Remove and Install Knife Back
6 Fire Prevention
6.1 Recommended Fire Prevention
6.2 Fire Extinguisher Operation
6.3 Prepare for Emergencies
6.4 Remove Accumulated Crop Debris
6.5 Fire Extinguisher
6.6 Fire Extinguisher Location
6.7 In Case of Fire
7 Lubrication and Maintenance
7.1 Multipurpose Extreme Pressure (EP) Grease
7.2 Alternative and Synthetic Lubricants
7.3 Mixing of Lubricants
7.4 Lubricant Storage
7.5 Observe Lubrication Symbols
7.6 Every 10 Hours Service
7.7 First 50 Hours Service
7.8 Every 50 Hours Service
8 Troubleshooting
8.1 Troubleshooting
9 Service
9.1 Practice Safe Service Procedures
9.2 Keep Service Area Clean
10 Storage
10.1 Prepare Header for Storage
10.2 Remove Header from Storage
11 Specifications
11.1 Header Specifications
11.2 Speed Limit Decal
11.3 Metric Bolt and Screw Torque Values
11.4 Unified Inch Bolt and Screw Torque Values
12 Options
12.1 Options
13 Machine Identification Numbers
13.1 Serial Number Plate
13.2 Serial Number Plate Description
13.3 Record Header Serial Number
13.4 Keep Proof of Ownership
13.5 Keep Machines Secure
14 John Deere Service Literature Available
14.1 Technical Information
15 John Deere Service Keeps You On The Job
15.1 John Deere Parts
15.2 The Right Tools
15.3 Well-Trained Technicians
15.4 Prompt Service