John Deere 520 Series Flail Shredder Operator Manual OMFH337663

Table of Content:

1 Introduction
1.1 Foreword
1.2 Identification View
1.3 A Message to Our Customers
1.4 Preliminary Checks
1.5 Regions and Country Versions
1.6 Machine Overview
2 Safety
2.1 Recognize Safety Information
2.2 Understand Signal Words
2.3 Follow Safety Instructions
2.4 Keep Riders Off Machine
2.5 Park Machine Safely
2.6 Remove Paint Before Welding or Heating
2.7 Avoid High-Pressure Fluids
2.8 Protect Against Noise
2.9 Stay Clear of Rotating Drivelines
2.10 Prepare for Emergencies
2.11 Wear Protective Clothing
2.12 Use Seat Belt Properly
2.13 Use Safety Lights and Devices
2.14 Practice Safe Maintenance
3 Safety Signs
3.1 Rotor Drive Shield Label
3.2 Flail Shredder Rear Side Labels
3.3 Rotor Drive Label
3.4 Flail Shredder Front Side Label
3.5 Gear Case Shield Label
3.6 Hitch Label
3.7 Three Point Hitch Labels
4 Preparing the Tractor
4.1 Tractor Size
4.2 Positioning Tractor Drawbar
4.3 Adjusting Tractor Drawbar and Hitch(Drawn Flail Shredder)
4.4 Adjusting Tractor Hitch(Integral Flail Shredder)
4.5 Adjusting Center Link(Integral Flail Shredder)
4.6 Adjusting Lift Links(Integral Flail Shredder)
4.7 Using Draft Control(Integral Flail Shredder)
4.8 Using Draft Control(Integral Flail Shredder)
4.9 Determining Front Ballast
4.10 Checking Ballast, Wheel Spacing, and Tire Inflation
4.11 Tractor Brakes
5 Preparing the Machine
5.1 Adjusting Wheel Spacing on Drawn Flail Shredder
5.2 Before You Start
5.3 Adjusting to Offset Position
5.4 Jackstand
5.5 Place Jackstand in Vertical Position
5.6 Support Stand(Integral Flail Shredder)
6 Attaching and Detaching
6.1 Attaching Drawn Shredder to Tractor
6.2 Detaching Drawn Shredder from Tractor
6.3 Use Correct Hose Tips
6.4 Attaching PTO Driveline
6.5 Attaching Integral Flail Shredder
7 Transporting
7.1 Keep Riders Off Machine
7.2 Use a Safety Chain
7.3 Use Safety Lights and Devices
7.4 Tow Loads Safely
7.5 Observe Maximum Transport Speed
7.6 Transporting Drawn Flail Shredder using Regular Supports
7.7 Transporting Drawn Flail Shredder Using Easy-End Transport
7.8 Preparing the Shredder for Transport
7.9 Follow Safe Transport Procedures
7.10 Transporting Integral Flail Shredder
8 Operating the Machine
8.1 Brake-In the Shredder
8.2 Keep Riders Off Machine
8.3 Follow Safe Operating Procedures
8.4 Operating Shredder for Best Performance
8.5 Maintaining Rotor Balance
8.6 Adjusting Rotor Drive Belts
8.7 Adjusting Cutting Height on Drawn Flail Shredder
8.8 Adjusting Cutting Height on Integral Flail Shredder
8.9 Skid plates
9 Attachments
9.1 Center Crop Divider (Drawn Flail Shredder)
9.2 Center Divider and Skid Shoe (Integral Flail Shredder)
9.3 Easy-End Transport(Drawn Flail Shredder)
9.4 PTO Driveline used on Drawn Flail Shredder
9.5 PTO Driveline used on Integral Flail Shredder
10 Lubrication and Maintenance
10.1 Lubricating and Maintaining Machine Safely
10.2 Gear Case Lubricant
10.3 Grease for General Use
10.4 Perform Lubrication and Maintenance
10.5 Lubrication Intervals
10.6 PTO Driveline
10.7 Wheel Support
10.8 Drive Pulley
10.9 Wheel Support Bar
10.10 Adding Oil to the Gear Case
10.11 Wheel Bearing
11 Trouble Shooting
11.1 Knife Troubleshooting
11.2 General Troubleshooting
11.3 Operation Troubleshooting
12 Service
12.1 Practice Safe Service Procedures
12.2 Rotor Knives
12.3 Inspecting Knives
12.4 Inspecting Knife Fasteners
12.5 Replacing Knives
12.6 Gear Case Service
12.7 Bearing Guards
12.8 Crop Deflectors
12.9 Rubber deflectors (Optional)
12.10 Bearing Locking Collars
12.11 Rotor Drive Belts
12.12 Wheel Bearings(Drawn and Integral Flail Shredders)
12.13 Adjusting the Pulleys
13 Storage
13.1 Store Attachments Safely
13.2 End of Season
13.3 Beginning of Season
13.4 Belts
13.5 Operator’s Manual Container
14 Assembly
14.1 Set-Up Time
14.2 Assembly of Shredder Safely
14.3 Assembling Drawn Flail Shredder
14.4 Easy-End Transport
14.5 Center Crop Divider
14.6 Assembly of Mast Brackets and Strap(Integral Flail Shredder)
14.7 Installing Warning Lights
14.8 Installing Driveshaft
14.9 Installation of Center Divider (Attachment)
14.10 Slow Moving Vehicle Emblem(Integral Flail Shredder)
15 Specifications
15.1 Specifications
15.2 Unified Inch Bolt and Screw Torque Values
15.3 Metric Bolt and Screw Torque Values
15.4 Serial Number
16 John Deere Service Keeps You On Job
16.1 John Deere Is At Your Service
16.2 John Deere Parts
16.3 The Right Tools
16.4 Well-Trained Technicians
16.5 Prompt Service