John Deere 5090gv, 5090gn, 5090gf, 5090gl, 5105gv, 5105gn, 5105gf, 5105gl, 5115gv, 5115gn, And 5115gf (my22 Operator Manuals OMER582876

Table of Content:

1 Introduction
1.1 Foreword
2 Glossary
2.1 Glossary
2.2 Trademarks
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Transport Towed Equipment at Safe Speeds
3.26 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.27 Freeing a Mired Machine
3.28 Avoid Contact with Agricultural Chemicals
3.29 Handle Agricultural Chemicals Safely
3.30 Handling Batteries Safely
3.31 Avoid Heating Near Pressurized Fluid Lines
3.32 Remove Paint Before Welding or Heating
3.33 Handle Electronic Components and Brackets Safely
3.34 Practice Safe Maintenance
3.35 Avoid Hot Exhaust
3.36 Clean Exhaust Filter Safely
3.37 Work In Ventilated Area
3.38 Support Machine Properly
3.39 Prevent Machine Runaway
3.40 Park Machine Safely
3.41 Transport Tractor Safely
3.42 Service Cooling System Safely
3.43 Service Accumulator Systems Safely
3.44 Service Tires Safely
3.45 Service Front-Wheel Drive Tractor Safely
3.46 Tightening Wheel Retaining Bolts/Nuts
3.47 Avoid High-Pressure Fluids
3.48 Do Not Open High-Pressure Fuel System
3.49 Store Attachments Safely
3.50 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Decals
4.1 Pictorial Safety Signs
4.2 Operator?s Manual
4.3 No Riders (Foldable ROPS)
4.4 Use Seat Belt Properly (Cab or Fixed ROPS)
4.5 Use Seat Belt Properly (Foldable ROPS)
4.6 ROPS in Normal Position (Foldable ROPS)
4.7 Accumulator ? Front Hitch
4.8 Accumulator ? Front Suspended Axle
4.9 Pick-Up Hitch
4.10 Protect Against Noise (Australia and New Zealand Only)
5 Vehicle Overview
5.1 Product Identification View
6 Operator’s Manual – General Information
6.1 Scope of This Manual
6.2 Operator Manual Usage Information
6.3 Comply with Operator’s Manuals of Implement Manufacturers
6.4 Operator Training Required
7 Operating the Engine
7.1 Neutral Start Switch
7.2 Starting the Engine
7.3 Start with a Booster Battery
7.4 Start the Engine with a Slave Battery
7.5 Battery?Disconnect Electrical Circuit
7.6 Observe Instrument Panel After Starting the Engine
7.7 Engine Oil Pressure Indicator Light
7.8 Alternator Indicator Light
7.9 Air Cleaner Indicator Light
7.10 Transmission Warning Light
7.11 Coolant Temperature Gauge
7.12 Observe Fuel Level
7.13 Fill Fuel Tank
7.14 Fill DEF (Diesel Exhaust Fluid) Tank
7.15 Change Engine Speeds
7.16 Warm up the Engine
7.17 Restart a Stalled Engine
7.18 Engines with Turbocharger
7.19 Avoid Idling the Engine
7.20 Observe Engine Work and Idle Speeds
7.21 Stop the Engine
7.22 Park the Tractor
8 Cold Weather Operation
8.1 Cold-Weather Operation
9 Aftertreatment Equipment (DOC/DPF/SCRoF)
9.1 DEF Warning Messages
9.2 DEF Failure Warning
9.3 DEF Level Warning
9.4 Poor DEF Quality Warning
9.5 SCRoF System Failures/Tampering Warning
9.6 EGR Failures
9.7 Aftertreatment General Warning (Tractor with SCRoF System)
9.8 Aftertreatment General Warning (Tractor without SCRoF System)
9.9 Engine Particulate Filter (DPF)
9.10 DPF Soot Load, General Information
10 Controls
10.1 Vehicle Controls (Open Operator Platform)
10.2 Vehicle Controls (Cab)
10.3 Vehicle Controls (Mechanical Transmission) (Cab)
10.4 Vehicle Controls (PowrReverser? Transmission) (Cab)
10.5 Vehicle Controls
11 Instrument Panel
11.1 Instruments and Indicator Lights (Cab)
11.2 Instruments and Indicator Lights (Open Operator Platform)
12 Digital Display
12.1 Digital Display (Cab)
12.2 Digital Display (Open Operator Platform)
13 Drive Train
13.1 Drive Train – Overview
14 Front-Wheel Drive
14.1 Operate Front-Wheel Drive (Open Operator Platform)
14.2 Operate Front-Wheel Drive (Cab)
14.3 Set Steering Angle (Auto 4WD) (Cab)
14.4 Activation of Auto 4WD (Cab)
15 Differential Lock
15.1 Use Differential Lock
16 Brakes
16.1 Use Brakes
16.2 Stop the Tractor
16.3 Hydraulic Trailer Brakes
16.4 Chock Block
17 Transmission – General Information
17.1 Reduce Fuel Consumption
17.2 Travel Speeds (Cab)
17.3 Travel Speeds (Open Operator Platform)
17.4 Use Caution on Slopes, Uneven Terrain, and Rough Ground
17.5 Select a Gear
17.6 Cruise Control
17.7 Cruise Control Information (Cab)
17.8 Manually Adjust the Engine Speed Memories MEM1 / MEM2 (Optional)
18 PowrReverser? Transmission
18.1 Shifting Transmission
18.2 Electro-Hydraulic Hi-Lo (If Equipped)
18.3 Operate Transmission Shift Levers
19 Mechanical Transmission
19.1 Shifting Transmission
19.2 Mechanical Hi-Lo
19.3 Operate Transmission Shift Levers
20 Suspended Front Axle
20.1 Right-Hand Cab Post Controls
20.2 System Start-Up and Suspension System Mode
21 PTO Shaft and Hitch
21.1 Maximum Lifting Force
22 PTO Shaft – General Information
22.1 Front PTO ? PTO Shield
22.2 PTO Guard
22.3 Operating Instructions
22.4 PTO Automatic Shutoff Function
22.5 Selecting PTO Speeds
22.6 Attaching PTO-Driven Implement
23 Front PTO
23.1 Front PTO
24 Rear PTO
24.1 Operating the Rear PTO (Mechanical Version)
24.2 Operating the Rear PTO (Electrohydraulic Version)
24.3 Selecting Ground Drive PTO
24.4 Ground Drive PTO Revolution Speeds
25 Front Hitch
25.1 Front Hitch
25.2 Front Implement Fixing Points
26 Rear Hitch
26.1 3-Point Hitch Components
26.2 Match Tractor Power to Implement
26.3 Hitch Control Levers (Mechanical Hitch)
26.4 Use Hitch Position Control (Mechanical Hitch)
26.5 Use Draft Control (Mechanical Hitch)
26.6 Adjust Rate-of-Drop
26.7 Prepare the Implement
26.8 Converting Category II Hitch to Category IN or Category I
26.9 Position Draft Link Ends
26.10 Quick-Coupling (Hook-Type) Draft Links
26.11 Attaching Implements
26.12 Attach Implements to 3-Point Hitch
26.13 Adjust Sway Blocks
26.14 3-Point Hitch Leveling System (If Equipped)
26.15 Position the Center Link
26.16 Level the Hitch
26.17 Adjust Hitch Control Lever Friction
26.18 Match Tractor Power to Implement (Electro-Hydraulic Hitch)
26.19 Maximum Lifting Force (Electro-Hydraulic Hitch)
26.20 Hitch Control (Electro-Hydraulic Hitch)
26.21 Neutral Position (Electro-Hydraulic Hitch)
26.22 Position Matching Function (Electro-Hydraulic Hitch)
26.23 Adjust Raising Speed Limit (Electro-Hydraulic Hitch)
26.24 Adjust Lowering Speed Limit (Electro-Hydraulic Hitch)
26.25 Adjust Height Limit (Electro-Hydraulic Hitch)
26.26 Position Control Mode (Electro-Hydraulic Hitch)
26.27 Float Control Mode (Electro-Hydraulic Hitch)
26.28 Fast Dig In (Electro-Hydraulic Hitch)
26.29 Hitch Remote Control (Electro-Hydraulic Hitch)
26.30 Transport Control Mode (Electro-Hydraulic Hitch)
26.31 Draft Control Mode (Electro-Hydraulic Hitch)
26.32 Adjust Draft Control (Electro-Hydraulic Hitch)
26.33 Using Draft Control (Electro-Hydraulic Hitch)
26.34 Error Control Mode (Electro-Hydraulic Hitch)
27 Coupling Devices
27.1 Drawbar
27.2 Proper Use of Drawbar
27.3 Height Adjustable Trailer Hitches
27.4 Pick-Up Hitch
27.5 Pick-Up Hitch Decal
27.6 Tow the Tractor
28 Hydraulic System
28.1 Maximum Permissible Oil Withdrawal
29 Hydraulic Connections
29.1 Use Correct Hose Tips
29.2 Connecting Cylinder Hoses
29.3 Connect Hose Under Pressure
30 Selective Control Valves – Controls
30.1 Selective Control Valve (SCV) Levers
30.2 Control Lever and Coupler Identification
30.3 Electrically-Actuated Selective Control Valve (Cab) (If Equipped)
31 Selective Control Valves – Settings
31.1 Double/Single-Acting SCVs Conversion
31.2 Flow Divider Valve
31.3 Flow Regulator Valve/Flow Control
31.4 Remote Hydraulic Cylinders
32 Wheels and Tires
32.1 Service Tires Safely
32.2 Changing Wheels Safely
32.3 Check Implement-to-Tire Clearance
32.4 Tire Pressures
32.5 Mounting Tires
32.6 Tire Combinations (Cab)
32.7 Tire Combinations (Open Operator Platform)
33 Front Wheels, Tires, and Treads
33.1 Tighten Wheel Bolts
33.2 Adjusting Front Axle Tread Width
33.3 Check Toe-In
33.4 Adjust Toe-In
33.5 Direction of Tire Rotation
33.6 Tread Adjustment (Cab)
33.7 Tread Adjustment (Open Operator Platform)
34 Steering Stop and Fender – Settings
34.1 Steering Angle Adjustment
35 Rear Wheels, Tires, and Treads
35.1 Tighten Rear Wheel Nuts and Bolts
35.2 Observe Rear Wheel Tread Width Limitations (Open Operator Platform)
35.3 Tread Adjustment (Cab)
35.4 Tread Adjustment (Open Operator Platform)
36 Operator’s Station and Cab
36.1 Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
36.2 Roll-Over Protective Structure
36.3 Emergency Exits
36.4 Clean Vehicle of Hazardous Pesticides
36.5 Handle Agricultural Chemicals Safely
36.6 Avoid Contact with Agricultural Chemicals
36.7 Operating Roll-Over Protective Structure
36.8 Use the Seat Belt
36.9 Fuse Box
37 Seat Adjustment
37.1 Seat Adjustment
38 Category 4 Air Filtration System (Cab)
38.1 Follow Safety Instruction
38.2 Filter (Category 4)
38.3 System Start-Up
38.4 System Activation
39 Mirrors
39.1 Mirrors
40 Access Steps
40.1 Steps and Handrails
41 Wiper / Washer System
41.1 Operator?s Cab Switches
42 Heater / Ventilation / Air Conditioning (HVAC)
42.1 Heater and Air Conditioning System Controls
43 Lights
43.1 Total View – Lights (Cab)
43.2 Total View – Lights (Open Operator Platform)
43.3 Light Switch and Turn Signal Switch
43.4 Low Beam and High Beam Indicator Light
43.5 Wake up Mode
43.6 Front Clearance, Turn Signal, and Tail Lights
43.7 Turn Signal Lights
43.8 Hazard Warning Light Switch
43.9 Beacon Light
43.10 H4 Farm Headlights (Optional)
43.11 Dome Light
43.12 Worklight Switches (Open Operator Station)
43.13 Worklight Switches (Cab)
44 Power Outlet Sockets
44.1 Seven-Terminal Trailer Socket
45 Accessories
45.1 Tool Box
45.2 Sun Visor
46 Performance Ballast
46.1 Ballasting Information and Guidelines for Tractors
46.2 Select Ballast
46.3 Ballast Limitations
46.4 Measuring Rear Wheel Slip
46.5 Installing Front Weights
46.6 Ballasting Front Wheel Drive Tractors
46.7 With Weight in Three-Point Hitch
46.8 Front Weights
47 Transport
47.1 Transporting the Tractor
47.2 Select Tire Inflation Pressure
47.3 Drive on Public Roads
47.4 Driving Tractor on Public Roads
47.5 Towing Tractor
48 Fuel, Lubricants, Hydraulic Oil and Coolant
48.1 Oilscan? and CoolScan?
49 Diesel Fuel
49.1 Diesel Fuel
49.2 Handling and Storing Diesel Fuel
49.3 Lubricity of Diesel Fuel
49.4 Testing Diesel Fuel
49.5 Biodiesel Fuel
50 Engine Oil
50.1 Diesel Engine Oil ? Stage V
51 Engine Coolant
51.1 Diesel Engine Coolant
52 Other Lubricants
52.1 Transmission and Hydraulic Oil
52.2 Front-Wheel Drive Axle Oil
52.3 Grease for Automated Lubrication Systems
52.4 Mixing of Lubricants
52.5 Lubricant Storage
52.6 Alternative and Synthetic Lubricants
53 Service ? General Information
53.1 Safe Maintenance and Cleaning
53.2 Using High Pressure Washers
53.3 Avoid High-Pressure Fluids
53.4 Storing Fuel
53.5 Ultra Low Sulfur Fuel
53.6 When Performing Services
53.7 Lubrication and Periodic Service
53.8 Oil Service Message Reset (Cab)
53.9 Oil Service Message Reset (Open Operator Platform)
53.10 Use Correct Lubricant
53.11 Other Service Jobs
53.12 Oil Vapor Recirculation System Maintenance
53.13 Turbo Compressor Maintenance
53.14 Overhaul Injection Pump
53.15 Fuel Filters
53.16 Tire Pressures
53.17 Inspect All Tires
53.18 Service Tractor Safely
53.19 Air Intake System Components
53.20 Fuel System Components
53.21 Engine Cooling System Components
53.22 Air-Conditioning System
53.23 Open Hood
53.24 Lifting Points
53.25 Jack up the Tractor – Lifting Points
53.26 Metric Bolt and Screw Torque Values
53.27 Unified Inch Bolt and Screw Torque Values
54 Service Intervals
54.1 Information
54.2 Service (Daily / Every 10, 50, 250, 500, and 750 Hours)
54.3 Service (Every 1000, 1250, 1500, 3000 Hours and Annual Services)
54.4 Information on Changing Engine Oil
54.5 Engine Oil and Filter Change
54.6 Engine Oil and Filter Change
54.7 Engine Oil and Filter Change
54.8 Engine Oil and Filter Change
54.9 Engine Oil and Filter Change
54.10 Engine Air Cleaner and Cab Air Filters, Service
54.11 Engine Air Cleaner and Cab Air Filters, Service
54.12 Activated Carbon Filters in Cab, Service (If Equipped)
54.13 Activated Carbon Filters in Cab, Service (If Equipped)
54.14 Activated Carbon Filters in Cab, Service (If Equipped)
54.15 Activated Carbon Filters in Cab, Service (If Equipped)
54.16 Cooling System, Service
54.17 Cooling System, Service
54.18 Yearly Service
54.19 Yearly Service
54.20 50 Hour Service
54.21 250 Hour Service
54.22 500 Hour Service
54.23 750 Hour Service
54.24 1000 Hour Service
54.25 1250 Hour Service
54.26 1500 Hour Service
54.27 1750 Hour Service
54.28 2000 Hour Service
54.29 2250 Hour Service
54.30 2500 Hour Service
54.31 2750 Hour Service
54.32 3000 Hour Service
54.33 3250 Hour Service
54.34 3500 Hour Service
54.35 3750 Hour Service
54.36 4000 Hour Service
54.37 4250 Hour Service
54.38 4500 Hour Service
54.39 4750 Hour Service
54.40 5000 Hour Service
54.41 5250 Hour Service
54.42 5500 Hour Service
54.43 5750 Hour Service
54.44 6000 Hour Service
54.45 Information About Further Services
54.46 Record for Further Services
55 Service ? Cleaning
55.1 Cleaning the Dust Unloading Valve
55.2 Clean Radiator and Oil Cooler
55.3 Radiators, Cleaning
55.4 Clean Air-Conditioning System Condenser
55.5 Service Air Cleaner at Regular Intervals
55.6 Clean Cab Air Filters
56 Service ? Electrical System
56.1 Observe Electrical Service Precautions
56.2 Battery
56.3 Battery Cut-off Switch
56.4 Bulb Replacement ? Safety Instructions
56.5 Checking on Lights
56.6 Adjusting the Headlights
56.7 Replace Headlight Bulbs
56.8 Replace Clearance, Brake, and Turn Signal Light Bulbs
56.9 Replace Rear Working Light Bulb
56.10 Battery, Checking Status / Charge
56.11 Starting Motor
56.12 Main Fuses and Relays (Open Operator Platform)
56.13 Main Fuses and Relays (Cab)
56.14 Fuse Check
56.15 Engine Fuses and Relays
56.16 Other Fuses and Relay (Open Operator Platform)
56.17 Other Fuses and Relays (Cab)
57 Maintenance ? Checking Hardware Torques
57.1 After the First 4 and 8 Hours of Operation
57.2 Mounting Bolts of Operator’s Cab / Open Station and ROPS
58 Service ? Checks
58.1 Check Torque of Wheel and Rim Bolts
58.2 Check Engine Oil Level
58.3 Prestarting Checks
58.4 Check the Fuel Filter
58.5 Check Coolant Level
58.6 Check Transmission/Hydraulic System Oil Level
58.7 Check Brake System Oil Level
58.8 Check Brake Operation
58.9 Check Oil Levels in Front-Wheel Drive Axle
58.10 Check Oil Levels in Front-Wheel Drive (Final Drive) Axle
58.11 Check Neutral Start System ? PowrReverser? Transmission
58.12 Check Neutral Start System ? Mechanical Transmission
58.13 Check Belt Wear and Belt Tension
58.14 Check Torque of Drawbar Attaching Screws
58.15 Check Front PTO Oil Level
58.16 Check Clutch Pedal Free Travel
58.17 Check Hoses and Hose Clamps
58.18 Check Components of Drawbar and Trailer Hitches
58.19 Check Engine Idle Speeds
58.20 Check and Lubricate Front Axle Pivot Pin
58.21 Check the Seat Belt
58.22 Check Condition of Diesel Engine Coolant
58.23 Radiator Pressure Cap Check
58.24 Inspect Hydraulic Hoses
58.25 Inspect Alternator
58.26 Inspect Suspended Front Axle
59 Service ? Change
59.1 Change Engine Oil and Replace Oil Filter
59.2 Changing Oil in Front-Wheel Drive Axle
59.3 Change Oil in Front-Wheel Drive Axle Housing
59.4 Change Oil in Front-Wheel Drive Final Drives
59.5 Change Brake System Oil
59.6 Change Engine Coolant
59.7 Change Cooling System Coolant
59.8 Replace Transmission Hydraulic Oil and Suction Strainer
59.9 Change Oil and Replace Oil Filter of Front PTO
59.10 Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)
59.11 Replace Cab Air Filters
59.12 Replace Diesel Particulate Filter
59.13 Replace Alternator Drive Belt
59.14 Replace Water Pump
59.15 Replace Fuel Filter
59.16 Replace and Clean Engine Air Filter
59.17 Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)
59.18 Drain Water and Sediment from Fuel Filter
59.19 Drain Water and Sediment from Fuel Tank
59.20 Drain Sediment from DEF (Diesel Exhaust Fluid) Tank
59.21 Replace Supply Module Filter
59.22 Replace DOC/SCRoF Filters
59.23 Adjust PTO Clutch Linkage
60 Service ? Lubrication
60.1 Lubricate Front-Wheel Drive Axle
60.2 Lubricate Suspended Front Axle
60.3 Lubricate 4WD Shaft
60.4 Lubricate Front Hitch King Pins
60.5 Lubricate 3-Point Hitch
60.6 Lubricate Draft Links
60.7 Lubricate
60.8 Lubricate Rear Axle Bearings
60.9 Lubricate Front PTO
61 Troubleshooting
61.1 Diagnostic Trouble Codes – Operator Information
61.2 Engine Troubleshooting
61.3 Transmission Troubleshooting
61.4 Brakes Troubleshooting
61.5 Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting
61.6 Remote Hydraulic Cylinders Troubleshooting
61.7 Electrical System Troubleshooting
62 Storage
62.1 Storage for Long Period
62.2 Remove Tractor from Storage
63 Specifications
63.1 Engine (Cab)
63.2 Engine (Open Operator Platform)
63.3 DPF Soot Load
63.4 Transmission (Cab)
63.5 Transmission (Open Operator Platform)
63.6 Front-Wheel Drive Clutch
63.7 Hydraulic System
63.8 Electrical System
63.9 Front PTO
63.10 Fuel System
63.11 Brakes
63.12 3-Point Hitch
63.13 Loads and Weights
63.14 Capacities
63.15 Front Axle
63.16 Sound Level (Cab)
63.17 Sound Level (Open Operator Platform)
63.18 Maximum Lifting Force
63.19 Towable Loads
63.20 Shipping Weights
63.21 Maximum Permissible Axle Loads and Total Weights
63.22 Maximum Permissible Axle Load in Relation to Tires (Normal Operation) (Cab)
63.23 Maximum Permissible Axle Load in Relation to Tires (Normal Operation) (Open Operator Platform)
63.24 Load Capacity of Tires with Front Loader
63.25 Vehicle Dimensions
63.26 Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
63.27 How to Calculate Permissible Mass
63.28 Vibration
63.29 Limited Battery Warranty
63.30 How to Calculate Maximum Permissible Download on Trailer Hitch
63.31 Observe Rear Wheel Tread Width Limitations (Open Operator Platform)
63.32 Working off Level Operation
64 Serial Numbers
64.1 Type Plates
64.2 Identification Plates
64.3 Product Identification Number
64.4 Engine Serial Number
64.5 Transmission Serial Number
64.6 Front Axle Serial Number
64.7 Suspended Front Axle Serial Number
65 Change of Ownership
65.1 List of Owners
66 Service ? Predelivery Inspection
66.1 Service Procedure
66.2 Copy for Dealer
66.3 Copy for Owner
67 Index
68 John Deere Service Keeps You On the Job
68.1 John Deere Parts
68.2 The Right Tools
68.3 Well-Trained Technicians
68.4 Prompt Service