John Deere 5075m (stage V), 5090m, 5100m, And 5115m (stage Iiib) Tractors Operator Manuals OMSU63478

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Machine Overview
3 Safety Precautions
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Fire Prevention
3.9 In Case of Fire
3.10 Avoid Static Electricity Risk When Refueling
3.11 Use Foldable ROPS and Seat Belt Properly
3.12 Stay Clear of Rotating Drivelines
3.13 Use Steps and Handholds Correctly
3.14 Read Operator?s Manuals for ISOBUS Controllers
3.15 Use Seat Belt Properly
3.16 Vibration
3.17 Operating the Tractor Safely
3.18 Avoid Backover Accidents
3.19 Limited Use in Forestry Operation
3.20 Operating the Loader Tractor Safely
3.21 Keep Riders Off Machine
3.22 Passenger Seat
3.23 Use Safety Lights and Devices
3.24 Towing Trailers/Implements Safely
3.25 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.26 Freeing a Mired Machine
3.27 Avoid Contact with Agricultural Chemicals
3.28 Handle Agricultural Chemicals Safely
3.29 Handling Batteries Safely
3.30 Avoid Heating Near Pressurized Fluid Lines
3.31 Remove Paint Before Welding or Heating
3.32 Handle Electronic Components and Brackets Safely
3.33 Practice Safe Maintenance
3.34 Avoid Hot Exhaust
3.35 Clean Exhaust Filter Safely
3.36 Work In Ventilated Area
3.37 Support Machine Properly
3.38 Prevent Machine Runaway
3.39 Park Machine Safely
3.40 Transport Tractor Safely
3.41 Service Cooling System Safely
3.42 Service Accumulator Systems Safely
3.43 Service Tires Safely
3.44 Service Front-Wheel Drive Tractor Safely
3.45 Tightening Wheel Retaining Bolts/Nuts
3.46 Avoid High-Pressure Fluids
3.47 Do Not Open High-Pressure Fuel System
3.48 Store Attachments Safely
3.49 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Replace Safety Signs
4.3 Operator’s Manual
4.4 Use Seat Belt
4.5 Passenger Seat – Cab
4.6 Riders – OOS
4.7 Hitch Remote Control
4.8 ROPS in Normal Position
4.9 Hot Surface
4.10 Pick-Up Hitch
5 Controls and Instruments (CAB)
5.1 Front Console Controls
5.2 Foot Operated Controls
5.3 Console Controls?Cab
5.4 Transmission Controls
5.5 Multi-Function Lever/Mid-SCV Controls
5.6 Rear SCV Controls
5.7 Rear Hitch Controls
5.8 Rear PTO Controls
5.9 Front PTO Controls
5.10 Heat and Air Conditioning Controls
6 Controls and Instruments (IOOS)
6.1 Front Console Controls
6.2 Console Controls
6.3 Foot Operated Controls
6.4 Transmission Controls
6.5 Multi-Function Lever/Mid-SCV Controls
6.6 Rear SCV Controls
6.7 Rear Hitch Controls
6.8 Rear PTO Controls
7 Engine Operation
7.1 Required Machine Stop Warning
7.2 Engine Fuel System and Power Rating
7.3 Check Engine Indicators and Gauges
7.4 Operate Key Switch
7.5 Start Engine
7.6 Cold Weather Start
7.7 Run Engine
7.8 Engine Speeds and Operational Procedures
7.9 Stop Engine
7.10 Restart Engine That Has Run Out of Fuel
7.11 Engine Block Coolant Heater
7.12 Engine Fuel Heater
8 Air Intake, Fuel, Coolant, and Exhaust Operation
8.1 Aftertreatment Indicators Overview
8.2 EU Qualified Emergency Use ? SCR Derate Override Option
8.3 Fuel Level Gauge
8.4 Fill Fuel Tank
8.5 Reduce Fuel Consumption
8.6 Exhaust Filter Cleaning
8.7 Exhaust Filter System Overview
8.8 Automatic (AUTO) Exhaust Filter Cleaning
8.9 Disabled Exhaust Filter Cleaning
8.10 Parked Exhaust Filter Cleaning
8.11 Service Exhaust Filter Cleaning
9 Electrical and Lighting Operation
9.1 Battery Disconnect Switch (Pre-Installed)
9.2 Disconnect Battery Connection (Cab and IOOS)
9.3 Light Switch
9.4 Headlights
9.5 Loader Lights
9.6 Bucket Lights
9.7 Tail and Brake Lights
9.8 Turn Signals
9.9 Hazard Lights
9.10 Beacon Lights
9.11 Front Work Lights
9.12 Rear Work Lights
9.13 License Plate Lights
9.14 Dome Light
9.15 Right-Hand Console Light
9.16 Horn
9.17 Backup Alarm (if equipped)
9.18 Front Wiper and Washer
9.19 Rear Wiper and Washer
9.20 Auxiliary Input and USB Port
9.21 Bluetooth? Microphone
9.22 Speakers
9.23 Radio Antenna
9.24 Satellite Module and Antenna
9.25 Implement Connector
9.26 Power Outlet
9.27 Convenience Outlets
9.28 Service ADVISOR? Connector
9.29 Operator Presence
9.30 JDLink?
10 Displays, Software, and Electronics Operation
10.1 Primary Display
11 Drivetrain Operation
11.1 Drivetrain Information
11.2 Off Level Operation
12 Transmission Operation
12.1 Electrohydraulic Transmission System Indicator
12.2 16/16 Transmission
12.3 32/16 Transmission
12.4 Reverser Modulation
12.5 Creeper Gear Operation
12.6 Downhill Operation in Slippery Conditions
12.7 16/16 Transmission Ground Speed Chart
12.8 32/16 Transmission Ground Speed Chart
12.9 16/16 Creeper Ground Speed Chart
12.10 32/16 Creeper Ground Speed Chart
12.11 Correction Factors for Other Tire Sizes
13 MFWD and Front Axle Operation
13.1 Mechanical Front-Wheel Drive (MFWD On/Brake Assist)
14 Differential and Rear Axle Operation
14.1 Differential Lock
15 Power Take-Off (PTO) Operation
15.1 Match Machine Power to Implement
15.2 PTO Guard
15.3 PTO Shield
15.4 PTO Drive Shaft Shield
15.5 Select PTO Drawbar Position
15.6 Attach PTO Driven Implement
15.7 Ground Drive PTO
15.8 Select Correct PTO Speed
15.9 Operate Rear PTO
15.10 Operate Rear Remote PTO
15.11 Operate Front PTO
15.12 PTO Automatic Disengage
15.13 PTO Alarm
16 Steering and Brake Operation
16.1 Trailer Brake Test
16.2 Service Brakes
16.3 Secondary Brakes
16.4 Hydraulic Trailer Brakes
16.5 Air Trailer Brakes
16.6 AutoTrac? Universal Information
17 Hydraulics Operation
17.1 Warm Transmission/Hydraulic Oil
17.2 Open Center Hydraulics
18 Hitch and Drawbar Operation
18.1 Match Machine Power to Implement
18.2 Rear Hitch Controls
18.3 Rear Hitch Components
18.4 Operate Mechanical Position Control
18.5 Operate Mechanical Draft Control
18.6 Operate Mechanical Rate-of-Drop Control
18.7 Electrohydraulic Hitch System Indicator
18.8 Operate Electrohydraulic Position Control
18.9 Operate Electrohydraulic Draft Control
18.10 Operate Electrohydraulic Rate-of-Drop Control
18.11 Operate Electrohydraulic Height Limit Control
18.12 Operate Electrohydraulic Hitch Fender Switch
18.13 Operate Manual Lower for Electrohydraulic Hitch
18.14 Prepare Implement
18.15 Hitch Conversion – Category II to I
18.16 Position Center Link
18.17 Adjust Lateral Float
18.18 Height Adjustable Trailer Hitch
18.19 Operate Wagon Hitch
18.20 Operate Pick-Up Hitch
18.21 Hydraulic Center Link
18.22 Attach Implement to Rear Hitch – Ball-End
18.23 Level Hitch – Ball-End
18.24 Attach Implement to Rear Hitch – Hook-End
18.25 Level Hitch – Hook-End
18.26 Adjust Hitch Side Sway
18.27 Stabilizing System
18.28 Adjusting Spreading Dimensions
18.29 Quick Coupler
18.30 Front Hitch Components
18.31 Front Implement Connection
18.32 Front Hitch and Coupler Operation
18.33 Drawbar Settings
18.34 Clevis Drawbar
18.35 Drawn Implement Connection
19 Selective Control Valve Operation
19.1 Rear SCV Controls and Components
19.2 Mid-SCV Controls and Components
19.3 Front Hitch and SCV
19.4 Connect Hydraulic Hoses
19.5 Connect to Rear SCVs
19.6 Connect to Mid-SCVs
19.7 Correct Reversed Cylinder Response
19.8 Single-Acting Cylinders
19.9 Implements Requiring Large Volumes of Oil
19.10 Set SCV Detents
19.11 Operate Hydraulic Motor with Rear SCV
19.12 Operate Power Beyond with Rear SCV
19.13 Operate Loader with Rear SCV
19.14 Adjust Flow Control
19.15 Power Beyond
19.16 Case Drain
19.17 Motor Return
19.18 Fast Return-to-Sump
19.19 Rear SCV Oil Collection
20 Wheels and Tires Operation
20.1 Wheels and Tires Information
21 Ballasting
21.1 Ballasting Information
22 Additional Equipment
22.1 Tool Box
22.2 Front Loader
22.3 Front Loader Suspension Activation
22.4 Lockable Fuel Fill Cap
22.5 Chock Block
22.6 Hood Latch
23 Operator?s Station Operation
23.1 Cab Classification
23.2 Doors
23.3 Grab Handles
23.4 Windows
23.5 Window Shades
23.6 Mirrors
23.7 Roll Over Protective System (ROPS)
23.8 Cab Seats
23.9 OOS Seats
23.10 Adjust Seat Armrests
23.11 Passenger Seat
23.12 Steering Wheel
23.13 Heat, Defrost, and Air Conditioning
23.14 Storage Drawer
23.15 General Storage
23.16 Field Office?
23.17 Monitor Mounts
23.18 Rear Window Cable Routing
23.19 Coat Hook
23.20 Ash Tray and Cigarette Lighter
23.21 Operate Premium Radio
23.22 Set Radio Clock
23.23 Set Radio Alarm
23.24 Compact Disc (CD) Mode
23.25 iPod Mode
23.26 USB Mode
23.27 Weather Band
24 Transport and Storage
24.1 Keep Machines Secure
24.2 Deliver Safely
24.3 Road Transportation
24.4 Towing Loads
24.5 Tow Machine
24.6 Front Tow Points
24.7 Rear Tow Points
24.8 Machine Storage
24.9 Remove Machine from Storage
25 Maintenance Intervals
25.1 Maintain Daily Before Start-Up
25.2 Maintenance Interval Chart
26 Fuels, Lubricants, and Coolants
26.1 Alternative and Synthetic Lubricants
26.2 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
26.3 Operating in Warm Temperature Climates
26.4 John Deere COOL-GARD? II Coolant Extender
26.5 Water Quality for Mixing with Coolant Concentrate
26.6 Testing Coolant Freeze Point
26.7 Diesel Engine Oil Service Interval for Operation at High Altitude
26.8 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
26.9 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
26.10 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
26.11 Oil Filters
26.12 Fuel Filters
26.13 Diesel Fuel
26.14 Handling and Storing Diesel Fuel
26.15 Lubricity of Diesel Fuel
26.16 Testing Diesel Fuel
26.17 Biodiesel Fuel
26.18 Minimizing the Effect of Cold Weather on Diesel Engines
26.19 Supplemental Diesel Fuel Additives
26.20 Multipurpose Extreme Pressure (EP) Grease
26.21 Mixing of Lubricants
26.22 Lubricant Storage
26.23 Oilscan? and CoolScan?
26.24 Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
27 As Required Maintenance
27.1 Maintain As Required
27.2 Paint and Finish Care
27.3 Wash Machine
28 Controls and Instruments Maintenance
28.1 General Controls and Instruments Maintenance
29 Engine Maintenance
29.1 Break-In Service
29.2 Break-In Checks
29.3 Check Engine Oil Level
29.4 Change Engine Oil and Filter (4.5 Liter 4 Cylinder Engine)
29.5 Change Engine Oil and Filter (2.9 Liter 3 Cylinder Engine)
29.6 Clean Open Crankcase Vent (OCV)
29.7 Change Open Crankcase Vent Filter (OCV)
29.8 Check Fan Belt Tensioner (4.5 Liter 4 Cylinder Engine)
29.9 Replace Fan Belt (4.5 Liter 4 Cylinder Engine)
29.10 Inspect and Adjust Alternator Belt (2.9 Liter 3 Cylinder Engine)
29.11 Replace Alternator Belt (2.9 Liter 3 Cylinder Engine)
29.12 Inspect and Adjust Air Conditioning Compressor Belt (2.9 Liter 3 Cylinder Engine)
29.13 Replace Air Conditioner Compressor Belt (2.9 Liter 3 Cylinder Engine)
29.14 Inspect and Adjust Air Brake Compressor Belt (2.9 Liter 3 Cylinder Engine)
29.15 Replace Air Brake Compressor Belt (2.9 Liter 3 Cylinder Engine)
29.16 Adjust Engine Valve Clearance
30 Air, Fuel, Coolant, and Exhaust Maintenance
30.1 Required Emission-Related Information
30.2 Recommended Dealer Performed Service
30.3 Check Engine and Exhaust Compartments for Debris
30.4 Clean Diesel Particulate Filter (DPF)
30.5 Service Air Cleaner Elements
30.6 Tighten Air Intake and Engine Cooling Hose Clamps
30.7 Clean Air Filter Dust Unloading Valve
30.8 Clean Grille Screens and Cooling Package
30.9 Do Not Modify Fuel System
30.10 Drain Water and Sediment from Fuel Filter
30.11 Bleed Fuel System
30.12 Replace Fuel Filters
30.13 Check Coolant Level
31 Electrical and Lighting Maintenance
31.1 Use Booster Battery or Charger
31.2 Battery Maintenance
31.3 Replace Battery
31.4 Replace Fusible Link
31.5 Replace Cab Fuses
31.6 Replace OOS Fuses
31.7 Handle Halogen Light Bulbs Safely
31.8 Replace Halogen Headlight Bulb
31.9 Replace LED Headlight
31.10 Headlight Adjustment
31.11 Replace Auxiliary Drive Light Bulb
31.12 Replace Loader Light Bulb
31.13 Replace Bucket Light
31.14 Replace Fender Tail/Turn/Brake Light Bulb
31.15 Replace Directional/Hazard and Clearance Light Bulb?Open Operator?s Station
31.16 Replace Park Hazard Light Bulb?Cab
31.17 Replace Canopy Hazard Light Bulb
31.18 Replace Cab Halogen Work Light Bulb
31.19 Replace Cab LED Work Light
31.20 Replace OOS Work Light Bulb
31.21 Replace OOS Fender Light Bulb
31.22 Replace Beacon Light Bulb
31.23 Replace Dome Light Bulb
31.24 Replace Right-Hand Console Light Bulb
31.25 Replace License Plate Light Bulb
32 Drive Train Maintenance
32.1 Drivetrain Information
33 Transmission Maintenance
33.1 Change Transmission/Hydraulic Oil and Filter
33.2 Check Neutral Start System
33.3 Check Transmission Park System
33.4 Replace Transmission Dampener
34 MFWD and Front Axle Maintenance
34.1 Check Axle Pivot Pin End Play
34.2 Lubricate 2WD Axle Pivot Point
34.3 Lubricate 2WD Steering Spindles and Cylinders
34.4 Pack 2WD Front Wheel Bearings
34.5 Check MFWD Axle for Oil Leaks
34.6 Lubricate MFWD Axle Trunnion
34.7 Change MFWD Axle Wheel Hub Oil
34.8 Change MFWD Axle Housing Oil
35 Differential and Rear Axle Maintenance
35.1 Lubricate Rear Axle Bearings
36 Power Take-Off (PTO) Maintenance
36.1 Adjust PTO Speed Shift Lever
36.2 Change Front PTO Oil
37 Steering and Brake Maintenance
37.1 Check Manual Brakes
37.2 Check Secondary Brakes
38 Hydraulics Maintenance
38.1 Check Transmission/Hydraulic System Oil Level
38.2 Change Transmission/Hydraulic Filter
38.3 Change Transmission-Hydraulic Oil and Filter
39 Hitch and Drawbar Maintenance
39.1 Inspect Hitch and Drawbar for Excessive Wear
39.2 Adjust Wagon Hitch Cable
39.3 Lubricate Draft Sensing Shaft Seal
39.4 Lubricate Rear Hitch
39.5 Lubricate Front Hitch
40 Selective Control Valve Maintenance
40.1 Adjust Mechanical SCV Cables
40.2 Empty Rear SCV Oil Collection Bottle
41 Wheels and Tires Maintenance
41.1 Inspect Tires
41.2 Adjust and Check Clearance
41.3 Check Tire Inflation Pressure
41.4 Tire Pressures
41.5 Tire Inflation Pressure Guidelines
41.6 Tire Sidewall Information
41.7 Use Correct Tire Combinations
41.8 Correct Tire Selection
41.9 Changing Tire Sizes
41.10 Select Front Tire Rolling Direction
41.11 Rear Wheel Tread Width Limitations
41.12 Adjust Front Axle Width?2WD Front Axle
41.13 Set Tread?2WD Front Axle
41.14 Set Tread?Two-Position MFWD Wheels
41.15 Set Tread?Multi-Position MFWD Wheels
41.16 Set Tread?Two-Position Rear Wheels
41.17 Set Tread?Multi-Position Rear Wheels
41.18 Tighten Wheel Bolts Correctly
41.19 Install Wheel Spacer
41.20 Tighten Wheel Bolts?2WD Front Axle
41.21 Tighten Wheel Bolts?MFWD Axle
41.22 Tighten Wheel Bolts?Rear Axle
41.23 Jacking Up Machine
41.24 Check Toe-In?2WD Axle
41.25 Adjust Toe-In?2WD Axle
41.26 Check Toe-In?MFWD Axle
41.27 Adjust Toe-In?MFWD Axle
41.28 Set Steering Stops
42 Ballasting Maintenance
42.1 General Ballast Information
42.2 Select Ballast Carefully
42.3 Front-End Ballast
42.4 Rear Wheel Ballast
42.5 Attach Pick-Up Weight to Hitch
42.6 Control Power Hop – MFWD
42.7 Add Liquid Ballast to Tires
42.8 Remove Liquid Ballast from Tires
42.9 Measure Wheel Slip
43 Additional Equipment Maintenance
43.1 Front Loader Bracket Installation
43.2 Set Pivoting Fender Brackets
43.3 Set Fender Position
44 Operator Station Maintenance
44.1 Clean Cab Air Filters
44.2 Check Air Conditioning System
44.3 Replace Wiper Blade
44.4 Inspect Seat Belts
44.5 Adjust Rear Fender?Open Operator Station
44.6 Keep ROPS Installed Properly
44.7 Keep Cab Protection System Installed Properly
45 Troubleshooting
45.1 Engine
45.2 Heat and Air Conditioning
45.3 Electrical
45.4 Transmission
45.5 Brakes
45.6 Hydraulics
45.7 Hitch
45.8 Selective Control Valves (SCV)
46 On Board Diagnostics
46.1 STOP, Service, Information Alert Indicators, and Alarms
46.2 On-Board Diagnostic Tool
47 Specifications
47.1 Metric Bolt and Screw Torque Values
47.2 Unified Inch Bolt and Screw Torque Values
47.3 Fluid Capacities
47.4 Machine Dimensions
47.5 Machine Weight
47.6 Engine and PTO Power
47.7 Engine Specifications
47.8 Electrical Specifications
47.9 PTO Engine Speeds
47.10 Hydraulic Specifications
47.11 Rear Hitch Lift Capacities
47.12 Front Hitch Lift Capacities
47.13 Wagon Hitch and Pick-Up Hitch Capacities
47.14 Drawbar Capacities
47.15 Weight Distribution
47.16 Ballast Capacities
47.17 Sound Level
47.18 Maximum Permissible Load
47.19 Maximum Permissible Towable Mass
47.20 Calculate Maximum Permissible Download on Trailer Hitch
47.21 Calculate Permissible Mass
47.22 Fluorinated Greenhouse Gas
48 Identification Numbers
48.1 Record Product Identification Number
48.2 Record Front Axle Serial Number
48.3 Record Engine Serial Number (4.5 Liter 4 Cylinder Engine)
48.4 Record Engine Serial Number (2.9 Liter 3 Cylinder Engine)
48.5 Record Transmission Serial Number
48.6 Record Cab Serial Number
48.7 Keep Proof of Ownership
49 Certification and Warranty
49.1 Cab ROPS Certificate
49.2 OOS ROPS Certificate
49.3 Emissions Control System Certification Label
49.4 Carbon Dioxide Emissions (CO?)
50 Maintenance Records
50.1 Daily or 10 Hours
50.2 Weekly or 50 Hours
50.3 First 100 Hours
50.4 Every 250 Hours
50.5 Every 300 Hours
50.6 Every 500 Hours
50.7 Every 600 Hours
50.8 Every 1200 Hours
50.9 Annual Maintenance
50.10 Every 3000 Hours
50.11 Every 4500 Hours
50.12 Change of Ownership
50.13 Change of Ownership
50.14 Change of Ownership
51 Index
52 John Deere Service
52.1 John Deere Parts
52.2 The Right Tools
52.3 Well-Trained Technicians
52.4 Prompt Service