John Deere 5075m, 5090m, 5100m, And 5115m (stage V) Tractors Operator Manuals OMTR116802

Table of Content:

1 Introduction
1.1 Foreword
1.2 Emissions Performance and Tampering
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Machine Overview
3 Safety Precautions
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Transport Towed Equipment at Safe Speeds
3.26 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.27 Freeing a Mired Machine
3.28 Avoid Contact with Agricultural Chemicals
3.29 Handle Agricultural Chemicals Safely
3.30 Handling Batteries Safely
3.31 Avoid Heating Near Pressurized Fluid Lines
3.32 Remove Paint Before Welding or Heating
3.33 Handle Electronic Components and Brackets Safely
3.34 Practice Safe Maintenance
3.35 Avoid Hot Exhaust
3.36 Clean Exhaust Filter Safely
3.37 Work In Ventilated Area
3.38 Support Machine Properly
3.39 Prevent Machine Runaway
3.40 Park Machine Safely
3.41 Transport Tractor Safely
3.42 Service Cooling System Safely
3.43 Service Accumulator Systems Safely
3.44 Service Tires Safely
3.45 Service Front-Wheel Drive Tractor Safely
3.46 Tightening Wheel Retaining Bolts/Nuts
3.47 Avoid High-Pressure Fluids
3.48 Do Not Open High-Pressure Fuel System
3.49 Store Attachments Safely
3.50 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Operator’s Manual
4.3 Use Seat Belt
4.4 Riders – OOS
4.5 ROPS in Normal Position
4.6 Pick-Up Hitch
4.7 Noise?Australia and New Zealand Only
5 Controls and Instruments (Cab)
5.1 Front Console Controls
5.2 Foot-Operated Controls
5.3 Right Console Controls
5.4 Transmission Controls
5.5 Multi-Function Lever/Mid-SCV Controls
5.6 Rear SCV Controls
5.7 Rear Hitch Controls
5.8 PTO Controls
5.9 Heat and Air Conditioning Controls
6 Controls and Instruments (IOOS)
6.1 Front-Console Controls
6.2 Foot-Operated Controls
6.3 Console Controls
6.4 Transmission Controls
6.5 Multi-Function Lever/Mid-SCV Controls
6.6 Rear SCV Controls
6.7 Rear Hitch Controls
6.8 Rear PTO Controls
7 Engine Operation
7.1 Required Machine Stop Warning
7.2 Engine Fuel System and Power Rating
7.3 Check Engine Indicators and Gauges
7.4 Operate Key Switch
7.5 Start Engine
7.6 Cold-Weather Start
7.7 Run Engine
7.8 Engine Speeds and Operational Procedures
7.9 Stop Engine
7.10 Restart Out of Fuel Engine
7.11 Engine Block Coolant Heater
7.12 Engine Fuel Heater
8 Air Intake, Fuel, Coolant, and Exhaust Operation
8.1 Aftertreatment Indicators Overview
8.2 Selective Catalytic Reduction (SCR) System Overview
8.3 EU Qualified Emergency Use ? SCR Derate Override Option
8.4 Fuel and Diesel Exhaust Fluid (DEF) Level Gauges
8.5 Fill Fuel Tank
8.6 Fill Diesel Exhaust Fluid (DEF) Tank
8.7 Reduce Fuel Consumption
8.8 Exhaust Filter Cleaning
8.9 Exhaust Filter System Overview
8.10 Automatic (AUTO) Exhaust Filter Cleaning
8.11 Disabled Exhaust Filter Cleaning
8.12 Parked Exhaust Filter Cleaning
8.13 Service Exhaust Filter Cleaning
9 Electrical and Lighting Operation
9.1 Disconnect Battery Connection Cab (Pre-Installed)
9.2 Disconnect Battery Connection (Cab and IOOS)
9.3 Light Switch
9.4 Headlights
9.5 Loader Lights
9.6 Bucket Lights
9.7 Tail and Brake Lights
9.8 Turn Signals
9.9 Hazard Lights
9.10 Beacon Lights
9.11 Front Worklights
9.12 Rear Worklights
9.13 License Plate Lights
9.14 Dome Light
9.15 Right-Hand Console Light
9.16 Horn
9.17 Backup Alarm (If Equipped)
9.18 Front Wiper and Washer
9.19 Rear Wiper and Washer
9.20 Auxiliary Input and USB Port
9.21 Bluetooth? Microphone
9.22 Speakers
9.23 Radio Antenna
9.24 Satellite Module and Antenna
9.25 Implement Connector
9.26 Power Outlet
9.27 Convenience Outlets
9.28 Service ADVISOR? Connector
9.29 Operator Presence
9.30 JDLink?
10 Displays, Software, and Electronics Operation
10.1 Primary Display
11 Drivetrain Operation
11.1 Drivetrain Information
11.2 Off-Level Operation
12 Transmission Operation
12.1 Electrohydraulic Transmission System Indicator
12.2 16/16 Transmission
12.3 32/16 Transmission
12.4 Reverser Modulation
12.5 Creeper Gear Operation
12.6 Downhill Operation in Slippery Conditions
12.7 16/16 Transmission Ground Speed Chart
12.8 32/16 Transmission Ground Speed Chart
12.9 16/16 Creeper Ground Speed Chart
12.10 32/16 Creeper Ground Speed Chart
12.11 Correction Factors for Other Tire Sizes
13 MFWD and Front Axle Operation
13.1 Mechanical Front-Wheel Drive (MFWD On/Brake Assist)
14 Differential and Rear Axle Operation
14.1 Differential Lock
15 Power Take Off (PTO) Operation
15.1 Match Machine Power to Implement
15.2 PTO Guard
15.3 PTO Shield
15.4 PTO Drive Shaft Shield
15.5 Select PTO Drawbar Position
15.6 Attach PTO Driven Implement
15.7 Ground Drive PTO
15.8 Select Correct PTO Speed
15.9 Operate Rear PTO
15.10 Operate Rear Remote PTO
15.11 Operate Front PTO
15.12 PTO Alarm
16 Steering and Brake Operation
16.1 Trailer Brake Test
16.2 Service Brakes
16.3 Secondary Brakes
16.4 Hydraulic Trailer Brakes
16.5 Air Trailer Brakes
17 Hydraulics Operation
17.1 Warm Transmission/Hydraulic Oil
17.2 Open Center Hydraulics
18 Hitch and Drawbar Operation
18.1 Match Machine Power to Implement
18.2 Rear Hitch Controls
18.3 Rear Hitch Components
18.4 Operate Mechanical Position and Draft Control
18.5 Operate Mechanical Rate-of-Drop Knob
18.6 Pickup Hitch System
18.7 Prepare Implement
18.8 Hitch Conversion – Category II to I
18.9 Position Center Link
18.10 Adjust Lateral Float
18.11 Height-Adjustable Trailer Hitch
18.12 Operate Wagon Hitch
18.13 Operate Pickup Hitch
18.14 Attach Implement to Ball-End Rear Hitch
18.15 Level Ball-End Hitch
18.16 Attach Implement to Hook-End Rear Hitch
18.17 Level Hook-End Hitch
18.18 Adjust Hitch Side Sway
18.19 Stabilizing System
18.20 Adjusting Spreading Dimensions
18.21 Quick Coupler
18.22 Front Hitch Components
18.23 Front Implement Connection
18.24 Front Hitch and Coupler Operation
18.25 Drawbar Settings
18.26 Clevis Drawbar
18.27 Drawn Implement Connection
19 Selective Control Valve Operation
19.1 Rear SCV Controls and Components
19.2 Mid-SCV Controls and Components
19.3 Front Hitch and SCV
19.4 Connect Hydraulic Hoses
19.5 Connect to Rear SCVs
19.6 Connect to Mid-SCVs
19.7 Correct Reversed Cylinder Response
19.8 Single-Acting Cylinders
19.9 Implements Requiring Large Volumes of Oil
19.10 Set SCV Detents
19.11 Operate Hydraulic Motor with Rear SCV
19.12 Operate Power Beyond with Rear SCV
19.13 Operate Loader with Rear SCV
19.14 Adjust Flow Control
19.15 Power Beyond
19.16 Case Drain
19.17 Motor Return
19.18 Fast Return-to-Sump
19.19 Rear SCV Oil Collection
20 Additional Equipment
20.1 Toolbox
20.2 Front Loader
20.3 Lockable Fuel Fill Cap
20.4 Chock Block
20.5 Hood
21 Operator Station Operation
21.1 Cab Classification
21.2 Avoid Contact with Agricultural Chemicals – Cab Category 1, 2, 3, and 4 According to EN 15695-1
21.3 Clean Vehicle of Hazardous Pesticides
21.4 Emergency Exit
21.5 Doors
21.6 Grab Handles
21.7 Windows
21.8 Window Shades
21.9 Mirrors
21.10 Roll Over Protective System (ROPS)
21.11 Cab Seats
21.12 OOS Seats
21.13 Adjust Seat Armrests
21.14 Instructional Seat
21.15 Steering Wheel
21.16 Heat, Defrost, and Air Conditioning
21.17 Heat, Defrost, and Air Conditioning
21.18 Storage Drawer (If Equipped)
21.19 General Storage
21.20 Field Office?
21.21 Monitor Mounts
21.22 Rear Window Cable Routing
21.23 Coat Hook
21.24 Ash Tray and Cigarette Lighter
21.25 Operate Premium Radio
21.26 Set Radio Clock
21.27 Set Radio Alarm
21.28 Compact Disc (CD) Mode
21.29 iPod Mode
21.30 USB Mode
21.31 Weather Band
22 Transport and Storage
22.1 Keep Machines Secure
22.2 Deliver Safely
22.3 Road Transportation
22.4 Towing Loads
22.5 Tow Machine
22.6 Front Tow Points
22.7 Rear Tow Points
22.8 Machine Storage
22.9 Remove Machine from Storage
23 Maintenance Intervals
23.1 Maintain Daily Before Start-Up
23.2 Maintenance Interval Chart
24 Fuels, Lubricants, and Coolants
24.1 Alternative and Synthetic Lubricants
24.2 Diesel Engine Coolant (engine with wet sleeve cylinder liners)
24.3 Operating in Warm Temperature Climates
24.4 John Deere COOL-GARD? II Coolant Extender
24.5 Water Quality for Mixing with Coolant Concentrate
24.6 Testing Coolant Freeze Point
24.7 Diesel Exhaust Fluid (DEF) ? Use in Selective Catalytic Reduction (SCR) Equipped Engines
24.8 Disposal of Diesel Exhaust Fluid (DEF)
24.9 Refilling Diesel Exhaust Fluid (DEF) Tank
24.10 Storing Diesel Exhaust Fluid (DEF)
24.11 Testing Diesel Exhaust Fluid (DEF)
24.12 Diesel Engine Oil Service Interval for Operation at High Altitude
24.13 Diesel Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.14 Engine Oil and Filter Service Intervals ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
24.15 John Deere Break-In Plus? Engine Oil ? Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
24.16 Oil Filters
24.17 Fuel Filters
24.18 Diesel Fuel
24.19 Handling and Storing Diesel Fuel
24.20 Lubricity of Diesel Fuel
24.21 Testing Diesel Fuel
24.22 Biodiesel Fuel
24.23 Minimizing the Effect of Cold Weather on Diesel Engines
24.24 Supplemental Diesel Fuel Additives
24.25 Multipurpose Extreme Pressure (EP) Grease
24.26 Mixing of Lubricants
24.27 Lubricant Storage
24.28 Oilscan? and CoolScan?
24.29 Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
25 As Required Maintenance
25.1 Maintain As Required
25.2 Paint and Finish Care
25.3 Wash Machine
26 Controls and Instruments Maintenance
26.1 General Controls and Instruments Maintenance
27 Engine Maintenance
27.1 Break-In Maintenance
27.2 Break-In Checks
27.3 Check Engine Oil Level
27.4 Change Engine Oil and Filter (4.5 Liter 4 Cylinder Engine)
27.5 Change Engine Oil and Filter (2.9 Liter 3 Cylinder Engine)
27.6 Clean Open Crankcase Vent (OCV)
27.7 Change Open Crankcase Vent Filter (OCV)
27.8 Check Fan Belt Tensioner (4.5 Liter 4 Cylinder Engine)
27.9 Replace Fan Belt (4.5 Liter 4 Cylinder Engine)
27.10 Inspect and Adjust Alternator Belt (2.9 Liter 3 Cylinder Engine)
27.11 Replace Alternator Belt (2.9 Liter 3 Cylinder Engine)
27.12 Inspect and Adjust Air Conditioner Compressor Belt (2.9 Liter 3 Cylinder Engine)
27.13 Replace Air Conditioner Compressor Belt (2.9 Liter 3 Cylinder Engine)
27.14 Adjust Engine Valve Clearance
28 Air, Fuel, Coolant, and Exhaust Maintenance
28.1 Required Emission-Related Information
28.2 Recommended Dealer Performed Service
28.3 Check Engine and Exhaust Compartments for Debris
28.4 Clean Diesel Particulate Filter (DPF)
28.5 Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
28.6 Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen
28.7 Clean Diesel Exhaust Fluid (DEF) Tank
28.8 Drain Diesel Exhaust Fluid (DEF) Tank
28.9 Service Air Cleaner Elements
28.10 Tighten Air Intake and Engine Cooling Hose Clamps
28.11 Clean Air Filter Dust Unloading Valve
28.12 Clean Grille Screens and Cooling Package
28.13 Do Not Modify Fuel System
28.14 Drain Water and Sediment from Fuel Filter
28.15 Bleed Fuel System
28.16 Replace Fuel Filters
28.17 Clean Fuel Tank Vent Filter (If Equipped)
28.18 Check Coolant Level
29 Electrical and Lighting Maintenance
29.1 Use Booster Battery or Charger
29.2 Battery Maintenance
29.3 Replace Battery
29.4 Replace Fusible Link
29.5 Replace Cab Fuses
29.6 Replace OOS Fuses
29.7 Handle Halogen Light Bulbs Safely
29.8 Replace Halogen Headlight Bulb
29.9 Replace LED Headlight
29.10 Replace Auxiliary Drive Light Bulb
29.11 Replace Loader Light Bulb
29.12 Replace Bucket Light
29.13 Replace Fender Tail/Turn/Brake Light Bulb
29.14 Replace Turn Signal/Hazard and Clearance Light Bulb?Open Operator?s Station
29.15 Replace Park Hazard Light Bulb?Cab
29.16 Replace Canopy Hazard Light Bulb
29.17 Replace Cab Halogen Worklight Bulb
29.18 Replace Cab LED Worklight
29.19 Replace OOS Worklight Bulb
29.20 Replace OOS Fender Light Bulb
29.21 Replace Beacon Light Bulb
29.22 Replace Dome Light Bulb
29.23 Replace Right-Hand Console Light Bulb
29.24 Replace License Plate Light Bulb
30 Drivetrain Maintenance
30.1 Drivetrain Information
31 Transmission Maintenance
31.1 Change Transmission/Hydraulic Oil and Filter
31.2 Check Neutral Start System
31.3 Check Transmission Park System
31.4 Replace Transmission Dampener
32 MFWD and Front Axle Maintenance
32.1 Check Axle Pivot Pin End Play
32.2 Lubricate 2WD Axle Pivot Point
32.3 Lubricate 2WD Steering Spindles and Cylinders
32.4 Pack 2WD Front Wheel Bearings
32.5 Check MFWD Axle for Oil Leaks
32.6 Lubricate MFWD Axle Trunnion
32.7 Change MFWD Axle Wheel Hub Oil
32.8 Change MFWD Axle Housing Oil
33 Differential and Rear Axle Maintenance
33.1 Lubricate Rear Axle Bearings
34 Power Take-Off (PTO) Maintenance
34.1 Adjust PTO Speed Selector Lever
34.2 Lubricate Exchangeable 540/1000 rpm PTO Shaft
34.3 Change Front PTO Oil
35 Steering and Brake Maintenance
35.1 Check Manual Brakes
36 Hydraulics Maintenance
36.1 Check Transmission/Hydraulic System Oil Level
36.2 Change Transmission/Hydraulic Filter
36.3 Change Transmission/Hydraulic Oil and Filter
37 Hitch and Drawbar Maintenance
37.1 Lubricate Draft Sensing Shaft Seal
37.2 Lubricate Rear Hitch
37.3 Lubricate Front Hitch
37.4 Inspect Hitch and Drawbar for Excessive Wear
38 Selective Control Valve Maintenance
38.1 Adjust Mechanical SCV Cables
38.2 Empty Rear SCV Oil Collection Bottle
39 Wheels and Tires Maintenance
39.1 Inspect Tires
39.2 Adjust and Check Clearance
39.3 Check Tire Inflation Pressure
39.4 Tire Pressures
39.5 Tire Inflation Pressure Guidelines
39.6 Tire Sidewall Information
39.7 Use Correct Tire Combinations
39.8 Tire Combination Chart – 2WD
39.9 Tire Combination Chart – MFWD
39.10 Correct Tire Selection
39.11 Changing Tire Sizes
39.12 Select Front Tire Rolling Direction
39.13 Rear Wheel Tread Width Limitations
39.14 Adjust Front Axle Width?2WD Front Axle
39.15 Set Tread?2WD Front Axle
39.16 Set Tread?Two-Position MFWD Wheels
39.17 Set Tread?Multi-Position MFWD Wheels
39.18 Set Tread?Two-Position Rear Wheels
39.19 Set Tread?Multi-Position Rear Wheels
39.20 Tighten Wheel Bolts Correctly
39.21 Install Wheel Spacer
39.22 Tighten Wheel Bolts?2WD Front Axle
39.23 Tighten Wheel Bolts?MFWD Axle
39.24 Tighten Wheel Bolts?Rear Axle
39.25 Jacking Up Machine
39.26 Check Toe-In?2WD Axle
39.27 Adjust Toe-In?2WD Axle
39.28 Check Toe-In?MFWD Axle
39.29 Adjust Toe-In?MFWD Axle
39.30 Set Steering Stops
40 Ballasting Maintenance
40.1 General Ballast Information
40.2 Select Ballast Carefully
40.3 Front-End Ballast
40.4 Rear Wheel Ballast
40.5 Control Power Hop?MFWD
40.6 Add Liquid Ballast to Tires
40.7 Remove Liquid Ballast from Tires
40.8 Measure Wheel Slip
41 Additional Equipment Maintenance
41.1 Front Loader Bracket Installation
41.2 Adjust Front Fender
41.3 Set Pivoting Fender Brackets
41.4 Set Fender Position
42 Operator?s Station Maintenance
42.1 Clean Cab Air Filters
42.2 Check Air Conditioning System
42.3 Replace Wiper Blade
42.4 Inspect Seat Belts
42.5 Adjust Rear Fender?Open Operator?s Station
42.6 Keep ROPS Installed Properly
42.7 Keep Cab Protection System Installed Properly
43 Troubleshooting
43.1 Engine
43.2 Heat and Air Conditioning
43.3 Electrical
43.4 Transmission
43.5 Brakes
43.6 Hydraulics
43.7 Hitch
43.8 Selective Control Valves (SCV)
44 On-Board Diagnostics
44.1 STOP, Service, Information Alert Indicators, and Alarms
44.2 On-Board Diagnostic Tool
45 Specifications
45.1 Metric Bolt and Screw Torque Values
45.2 Unified Inch Bolt and Screw Torque Values
45.3 Fluid Capacities
45.4 Machine Dimensions
45.5 Machine Weight
45.6 Engine Specifications and PTO Power
45.7 Electrical Specifications
45.8 PTO Engine Speeds
45.9 Hydraulic Specifications
45.10 Rear Hitch Lift Capacities
45.11 Front Hitch Lift Capacities
45.12 Wagon Hitch and Pickup Hitch Capacities
45.13 Drawbar Capacities
45.14 Weight Distribution
45.15 Maximum Permissible Load
45.16 Maximum Permissible Towable Mass
45.17 Ballast Capacities
45.18 Sound Level
45.19 Calculate Maximum Permissible Download on Trailer Hitch
45.20 Calculate Permissible Mass
45.21 Fluorinated Greenhouse Gas
46 Identification Numbers
46.1 Record Product Identification Number
46.2 Record Front Axle Serial Number
46.3 Record Engine Serial Number (4.5 Liter 4 Cylinder Engine)
46.4 Record Engine Serial Number (2.9 Liter 3 Cylinder Engine)
46.5 Record Transmission Serial Number
46.6 Record Cab Serial Number
46.7 Keep Proof of Ownership
47 Certification and Warranty
47.1 Cab ROPS Certificate
47.2 OOS ROPS Certificate
47.3 Carbon Dioxide Emissions (CO?)
47.4 Emissions Control System Certification Label
48 Maintenance Records
48.1 Daily or 10 Hours
48.2 Weekly or 50 Hours
48.3 First 100 Hours
48.4 Every 250 Hours
48.5 Every 300 Hours
48.6 Every 500 Hours
48.7 Every 600 Hours
48.8 Every 1200 Hours
48.9 Every 1500 Hours
48.10 Annual Maintenance
48.11 Every 3000 Hours
48.12 Every 4500 Hours
48.13 Change of Ownership
48.14 Change of Ownership
48.15 Change of Ownership
49 Index
50 John Deere Service
50.1 Technical Information
50.2 John Deere Is At Your Service