Table of Content:
1 Introduction
1.1 Thank You for Purchasing a John Deere Product
1.2 Using Your Operator?s Manual
1.3 Special Messages
1.4 Attachments for Your Machine
2 Product Identification
2.1 Record Identification Numbers
3 Table of Contents
4 Safety Labels
4.1 Safety Label Location
4.2 Understanding The Machine Safety Labels
4.3 DANGER T146195
4.4 DANGER / POISON M88249
4.5 WARNING AVOID CRUSHING LVU10709
4.6 WARNING ROPS R141735
4.7 WARNING M117557
4.8 WARNING M117554
4.9 CAUTION HOT SURFACE
4.10 CAUTION READ OPERATORS MANUAL LVU10708
4.11 Warning M159705
4.12 CAUTION iMatch
4.13 Emission Control System Certification Label
5 Safety
5.1 Operator Training Required
5.2 Operating Safely
5.3 Using a Spark Arrestor
5.4 Parking Safely
5.5 Avoid Tipping
5.6 Use Seat Belt Properly
5.7 Keep ROPS Installed Properly
5.8 Keep Riders Off
5.9 Towing Loads Safely
5.10 Stay Clear of Rotating Drivelines
5.11 Checking Wheel Hardware
5.12 Wear Appropriate Clothing
5.13 Driving Safely on Public Roads
5.14 Practice Safe Maintenance
5.15 Avoid High Pressure Fluids
5.16 Prevent Fires
5.17 Tire Safety
5.18 Handling Fuel Safely
5.19 Handling Waste Product and Chemicals
6 Operating Controls
6.1 Operator Station Controls
6.2 Floor Panel Controls
7 Operating
7.1 Daily Operating Checklist
7.2 Avoid Damage to Plastic and Painted Surfaces
7.3 Entering and Exiting Machine
7.4 Adjusting Seat
7.5 Using Seat Belt
7.6 Adjusting Tilt Steering Wheel
7.7 Using Light Switch
7.8 Using Key Switch
7.9 Using the Instrument Panel
7.10 Using Turn Signal Switch
7.11 Using Display Mode Switch
7.12 Testing Safety Systems
7.13 Testing Rear PTO Knob
7.14 Testing Rear PTO and Seat Switch Interface
7.15 Testing Rear PTO and Park Brake Interface
7.16 Testing Mid-PTO and Seat Switch Interface
7.17 Using Fuel Shut-Off Valve
7.18 Using Brake Pedal
7.19 Using Park Brake
7.20 Using Travel Pedal
7.21 Using the Transmission Control Lever
7.22 Using Hand Throttle Control
7.23 Starting the Engine
7.24 Idling the Engine
7.25 Starting a Stalled Engine
7.26 Stopping the Machine
7.27 Driving the Machine
7.28 Using Cruise Control (Standard Cruise Control)
7.29 Using Cruise Control (Automotive Cruise Control)
7.30 Using SpeedMatch Option
7.31 Using MotionMatch
7.32 Using LoadMatch (eHydro)
7.33 Using Differential Lock
7.34 Using Mechanical Front Wheel Drive (MFWD)
7.35 Using the Power-Take-Off (PTO) Safely
7.36 Using Rear and Mid-PTO (Operator on Seat)
7.37 Using Rear PTO (Operator off Seat)
7.38 Using Drawbar Hitch
7.39 Using 3 Point Hitch
7.40 Using iMatch
7.41 Connecting Implement Hydraulic Hoses
7.42 Using Dual Selective Control Valve Lever
7.43 Using Dual Selective Control Valve (SCV) Lock Lever
7.44 Using Hydraulic Third Selective Control Valve (SCV)
7.45 Using Diverter Valve
7.46 Ballasting Machine
7.47 Transporting Machine on Trailer
7.48 Transporting Machine
7.49 Towing Loads
7.50 Using Safety Chain
7.51 Raising and Lowering Roll-Over Protective Structure (ROPS)
8 Replacement Parts
8.1 Service Literature
8.2 Parts
8.3 Part Numbers
9 Service Intervals
9.1 Servicing Your Machine
9.2 As Needed
9.3 After First 10 Hours
9.4 Every 10 Hours or Daily
9.5 Every 50 Hours
9.6 Every 200 Hours
9.7 Every 400 Hours
9.8 Every 600 Hours
9.9 Yearly
9.10 Every 1200 Hours
9.11 Every Two Years or 2000 Hours
10 Service Lubrication
10.1 Grease
10.2 Lubricating Machine Grease Fittings
10.3 Lubricating 3 Point Hitch
11 Service Engine
11.1 Engine Warranty Maintenance Statement
11.2 Avoid Fumes
11.3 Engine Oil
11.4 Checking Engine Speeds
11.5 Checking Engine Oil Level
11.6 Changing Engine Oil and Filter
11.7 Cleaning Dust Unloading Valve
11.8 Servicing Air Filter Element
11.9 Checking Air Filter Hose
11.10 Checking Air Restriction Indicator Light
11.11 Service Cooling System Safely
11.12 Checking Coolant Level
11.13 Recommended Engine Coolant
11.14 Servicing Cooling System
11.15 Checking Radiator Hoses
11.16 Adjusting Compressor Belt Tension
11.17 Servicing the Alternator Belt
11.18 Servicing Water Separator Sediment Bowl
11.19 Cleaning Fuel Filter Sediment Bowl and Replacing Filter
11.20 Replacing Fuel Filter
11.21 Fuel Injection Pump
11.22 Fuel Injection Nozzles
11.23 Cleaning Grille and Side Screens
11.24 Cleaning Radiator Screen and Fins
12 Service Transmission
12.1 Transmission and Hydraulic Oil
12.2 Checking Front Axle Oil Level
12.3 Changing Front Axle Oil
12.4 Adjusting Front Axle Thrust Bolt Torque
12.5 Checking Transmission Oil Level
12.6 Changing Transmission Oil and Hydraulic Suction Oil Filter
13 Service Steering & Brakes
13.1 Adjusting Brakes
14 Service Electrical
14.1 Service the Battery Safely
14.2 Checking Battery Electrolyte Level
14.3 Removing and Installing Battery
14.4 Cleaning Battery and Terminals
14.5 Using Booster Battery
14.6 Replacing Headlight Bulb
14.7 Replacing Light Bulbs
14.8 Replacing Fuses
15 Service Miscellaneous
15.1 Using Proper Fuel (Diesel)
15.2 Filling Fuel Tank
15.3 Raising and Lowering Hood
15.4 Checking Wheel Bolts and Hardware
15.5 Removing and Installing Wheels
15.6 Checking Tire Pressure
15.7 Selecting Front Tire Rolling Direction
15.8 Changing Wheel Spacing and Tread Width
15.9 Cleaning Plastic Surfaces
15.10 Cleaning and Repairing Metal Surfaces
16 Troubleshooting
16.1 Using Troubleshooting Chart
16.2 Engine
16.3 Electrical System
16.4 Machine
16.5 Brakes
16.6 Steering
16.7 Error Codes
17 Storage
17.1 Storing Safety
17.2 Preparing Machine for Storage
17.3 Preparing Fuel and Engine For Storage
17.4 Removing Machine From Storage
18 Specifications
18.1 Engine
18.2 Electrical System
18.3 Fuel System
18.4 Drive Train
18.5 Hydraulic System
18.6 3 Point Hitch
18.7 Drawbar Load
18.8 PTO
18.9 Fluid Capacities
18.10 Ground Speeds (Forward and Reverse @ 2600 Engine RPM)
18.11 Front Tires
18.12 Front Tire Inflation Pressures
18.13 Rear Tires
18.14 Rear Tire Inflation Pressures
18.15 Tire Loads
18.16 Dimensions
18.17 Weight
18.18 Recommended Lubricants
18.19 Torque Values – Metric Hardware
19 Warranty
19.1 Product Warranty
19.2 John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
19.3 Tire Warranty
19.4 Limited Battery Warranty
20 Index
21 Notes
22 John Deere Quality Statement
22.1 John Deere Quality
23 Service Record
23.1 Record Service Dates
