John Deere 3520 3522 Sugar Cane Harvesters Technical Manual TM802619

John Deere 3520 3522 Sugar Cane Harvesters Technical Manual TM802619

Manual Type: Technical Manual

Language: English

Format: PDF

Print Length: 1984 Pages

Engine Type: Sugar Cane Harvesters

Model: 3520, 3522

Part Number: TM802619

Issue Date:

 

CONTENTS:

Foreword

Manual Identification-READ THIS FIRST!

Sugar Cane Flow

General Information

How to Use This Manual

Safety Information

Identification

Machine Specifications

Hydraulic Specifications

Recommended Tools for Diagnostics

Accessing Diagnostic Trouble Codes and Diagnostic Addresses

Recall, Record and Clear Diagnostic Trouble Codes

Diagnostic Information for Electrical Components

Diagnostic Information for Hydraulic Components

Standard Electrical Symbols

Standard Hydraulic Symbols

Maintaining Hydraulic Systems and Components

Basic Diagnostics

Standard Torque Chart Procedures

Intermittent Diagnostic Trouble Code (DTC) Diagnostics

Diagnostic Trouble Codes

Cab Primary Display Control Unit

Engine Control Unit

Power Train Propulsion Control Unit

Propulsion Steering Control Unit

Vehicle Control Unit

Improved Height Control Unit (IHU)

Observable Symptoms and System Diagnostics

Observable Symptoms

Radio Does Not Operate Properly

Rear Feed Roller Shows Slow or No Operation

Recirculate Blower Motor Does Not Operate

Reverse Alarm Does Not Sound

Reversible Cooling Fan Does Not Reverse

Right Crop Divider Tilt Up Does Not Work

Right Crop Divider Tilt Down Does Not Work

Right Crop Divider Does Not Lift Correctly

Right Side Knives Show Slow or No Operation

Road Lights Does Not Operate Properly

Road Lights Does Not Operate Properly

Secondary Extractor Fan Does Not Operate

Secondary Hood Rotate Clockwise Does Not Operate

Secondary Hood Rotate Counterclockwise Does Not Operate

Side Knives Do Not Operate

Side Wipers Do Not Operate

Temperature Selector Does Not Operate Correctly

Throttle Selection Does Not Operate Properly

Topper Functions Do Not Operate

Topper Collectors Do Not Operate, But Serving Disk Does

Topper Lifts Does Not Operate

Varitorq Does Not Work

Windshield Washer Does Not Operate

Work Lights Does Not Operate Properly

Machine Moves Sluggish or Has No Movement

Engine

General Information

Calibrations or Operational and Preliminary Checks

Theory of Operation

Diagnostic Procedure

Fuel and Air Intake

General Information

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Electrical

General Information

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Control Units

General Reference

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Addresses for Cab Primary Display Control Unit

Addresses for Improved Height Control Unit

Addresses for Propulsion Steering Control Unit

Addresses for Power Train Propulsion Control Unit

Addresses for Vehicle Control Unit

Addresses for Virtual Terminal (in Cab)

Electrical Connector Information

General Information

X001-X099

X100-X199

X200-X299

X300-X399

X400-X499

X500-X599

Drive Train

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Steering and Brakes

General Information

Calibrations or Operational and Preliminary Checks

Service Brakes

Theory of Operation

Schematic

Diagnostic Procedure

Hydraulics

General Information

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Hydraulics Component Information

Accumulator

Cylinder, Actuator, or Piston

Check Valve

Filter

Valve Block, Assembly, or Gearcase

Cooler

Motor

Pump

Hydraulic Reservoir

Valve

Solenoid Valve

Operator Station

General

Air Suspension Seat and Armrest

Disassemble and Assemble

Schematic

Air Conditioning and Heating

Calibrations or Operational and Preliminary Checks

Theory of Operation

Schematic

Diagnostic Procedure

Special Tools

Special Tools and Part Numbers