Table of Content:
1 Introduction
1.1 Foreword
1.2 Using this Manual
2 General Information
2.1 Product Identification View
2.2 Trademarks
2.3 Glossary of Terms
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Use a Safety Chain
3.26 Transport Towed Equipment at Safe Speeds
3.27 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.28 Freeing a Mired Machine
3.29 Avoid Contact with Agricultural Chemicals
3.30 Handle Agricultural Chemicals Safely
3.31 Handling Batteries Safely
3.32 Avoid Heating Near Pressurized Fluid Lines
3.33 Remove Paint Before Welding or Heating
3.34 Handle Electronic Components and Brackets Safely
3.35 Practice Safe Maintenance
3.36 Avoid Hot Exhaust
3.37 Clean Exhaust Filter Safely
3.38 Work In Ventilated Area
3.39 Support Machine Properly
3.40 Prevent Machine Runaway
3.41 Park Machine Safely
3.42 Transport Tractor Safely
3.43 Service Cooling System Safely
3.44 Service Accumulator Systems Safely
3.45 Service Tires Safely
3.46 Service Front-Wheel Drive Tractor Safely
3.47 Tightening Wheel Retaining Bolts/Nuts
3.48 Avoid High-Pressure Fluids
3.49 Do Not Open High-Pressure Fuel System
3.50 Store Attachments Safely
3.51 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Use Seat Belt Properly (Avoid Crushing)
4.3 Operator?s Manual
4.4 Folding ROPS – Rear Implements
4.5 Canopy or Sunshade (ROPS)
4.6 PTO Shield
5 Controls and Instruments
5.1 Front Console Controls
5.2 Foot-Operated Controls
5.3 Right-Hand Console Controls
5.4 Left-Hand Console Controls
5.5 MFWD, Rate-of-Drop, and Seat Controls
5.6 Instrument Control Panel
6 Lights
6.1 Light Switch Positions
6.2 Use Headlights
6.3 Use Tail Lights
6.4 Use Turn Signals
6.5 Use Hazard/Warning Lights
6.6 Use Rear Worklight
6.7 Service Advisor Connector
6.8 Replacing Relays and Fuses
6.9 Replacing Glow Plug Relay and Starter Engage Relay
7 Operator’s Platform
7.1 Select Seat Position
7.2 Operate PTO Lever
7.3 Operate Park Brake Lever
7.4 Operate Foldable ROPS
8 Break-In Period
8.1 Observe Engine Operation Closely
9 Prestarting Checks
9.1 Daily Service Before Starting Engine
10 Operate the Engine
10.1 Before Starting the Engine
10.2 Start the Engine
10.3 Check Instruments After Starting
10.4 Oil Pressure Indicator
10.5 Battery Charge Indicator
10.6 Coolant Temperature Gauge
10.7 Check Fuel Level
10.8 Change Engine Speeds
10.9 Warm up the Engine
10.10 Restart Stalled Engine
10.11 Avoid Idling the Engine
10.12 Observe Engine Work and Idle Speeds
10.13 Working with Speed/Hour Meter
10.14 Stop the Engine
10.15 Use Booster Battery
10.16 Exhaust Filter System Overview
10.17 Automatic (AUTO) Exhaust Filter Cleaning
10.18 Disabled Exhaust Filter Cleaning
10.19 Parked Exhaust Filter Cleaning
10.20 Service Exhaust Filter Cleaning
11 Operating the Tractor
11.1 Reduce Fuel Consumption
11.2 Operator Training Required
11.3 Driving on Public Roads
11.4 Operating Transmission
11.5 Shifting Transmission
11.6 Stopping Tractor
11.7 Using Differential Lock
11.8 Operating Mechanical Front-Wheel Drive (MFWD)
11.9 Using the Power Take-Off (PTO) Safely
11.10 Using Rear Power Take-Off (PTO)
12 Rockshaft and 3-Point Hitch
12.1 Match Tractor Power to Implement
12.2 3-Point Hitch Components
12.3 Rockshaft Control Levers
12.4 Set Position Control Lever Stop
12.5 Use Position Control
12.6 Adjust Rockshaft Rate-of-Drop and Implement Lock
12.7 Prepare Implement
12.8 Position Center Link
12.9 Attach Implements to 3-Point Hitch
12.10 Leveling the Hitch
12.11 Warm Transmission-Hydraulic System Oil
13 Drawbar and PTO
13.1 Observe Drawbar Load Limitations
13.2 Adjusting Drawbar Length
13.3 Stay Clear of Rotating Drivelines
13.4 Attach PTO-Driven Implement
13.5 Operate Tractor PTO
14 Performance Ballast
14.1 Plan for Maximum Productivity
14.2 Use Proper Ballast
14.3 Select Ballast Carefully
14.4 Match Ballast to Load Work
14.5 Check for Correct Ballast
14.6 Measure Wheel Slip?Manually
14.7 Ballast Limitations
14.8 Ballast Front End for Transport
14.9 Ballast Tractor
14.10 Determine Maximum Rear Ballast
14.11 Determine Maximum Front Ballast
14.12 Use Cast Iron Weights
14.13 Use Liquid Weight in Tires
14.14 Install Rear Wheel Weights
14.15 Use Implement Codes
15 Wheels, Tires and Treads
15.1 Service Tires Safely
15.2 Check Implement-to-Tire Clearance
15.3 Check Tire Inflation Pressure
15.4 Front and Rear Tire Combinations
15.5 Check Toe-In?MFWD Axle
15.6 Selecting Front Tire Rolling Direction
15.7 Tighten Wheel/Axle Hardware Correctly
15.8 Tighten Bolts? Front Axle
15.9 Tighten Bolts?Rear Axle
15.10 Adjust Toe-In?MFWD Axle
16 Transporting
16.1 Use Safety Lights and Devices
16.2 Use a Safety Chain
16.3 Driving Tractor on Roads
16.4 Transport on Carrier
16.5 Tow Tractor
17 Fuels, Lubricants, and Coolant
17.1 Handle Fuel Safely?Avoid Fires
17.2 Handle Fluids Safely?Avoid Fires
17.3 Fuel Storage
17.4 Diesel Fuel
17.5 Diesel Engine Coolant
17.6 Operating in Warm Temperature Climates
17.7 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD? II Coolant Extender
17.8 Testing Diesel Engine Coolant
17.9 Checking and Cleaning Fuel Filter Sediment Bowl and Replacing Filters
17.10 Fill Fuel Tank
17.11 Lubricant Storage
17.12 Minimizing the Effect of Cold Weather on Diesel Engines
17.13 Alternative and Synthetic Lubricants
17.14 Engine Oil (For 3025D)
17.15 Engine Oil (For 3035D and 3043D)
17.16 Use Correct Transmission-Hydraulic Filter Element
17.17 Transmission and Hydraulic Oil
17.18 Multipurpose Extreme Pressure (EP) Grease
18 Maintenance and Service Intervals
18.1 Observe Service Intervals
18.2 Filter Overview
18.3 Tractor Lubrication Points
18.4 Periodic Maintenance Schedule
18.5 Lifting Points for Jacking up the Tractor
19 After Initial 10 Hours
19.1 Check Wheel Nut Torque
20 Service?Every 10 Hours
20.1 Check Engine Oil Level
20.2 Check Transmission-Hydraulic Oil Level
20.3 Check Coolant Level
20.4 Clean Grille, Screens, and Radiator
21 Service?Every 50 Hours
21.1 Clutch Pedal Free Play Adjustment
21.2 Check and Adjust Brake Pedal Free Play
21.3 Lubricate Clutch and Brake Pedal
21.4 Lubricate Hood Latch
21.5 Check MFWD Axle Oil Level
21.6 Lubricate Front Axle Grease Fitting Locations
22 Service?Every 200 Hours
22.1 Check and Adjust Cooling Fan V-Belt
22.2 Check Wheel Nut Torque
22.3 Check MFWD Axle Front Trunnion Thrust Bolt
23 Service?Every 400 Hours
23.1 Replace Fuel Filter
23.2 Change Transmission-Hydraulic Oil Filter
23.3 Replace Engine Oil and Engine Oil Filter
23.4 Drain Fuel Tank
23.5 Drain Fuel Tank
24 Service?Every 600 Hours
24.1 Change MFWD Axle Oil
24.2 Check Tightness of Hoses & Clamps (Fuel, Air & Cooling System)
24.3 Service Air Filter Elements
25 Service?Every Year or 1000 Hours
25.1 Check Tightness of Hoses & Clamps (Fuel, Air & Cooling System)
25.2 Cleaning MFWD Axle Breather
26 Service?Every 1200 Hours
26.1 Change Transmission-Hydraulic Oil and Filter
26.2 Adjust Intake and Exhaust Valve Clearance
27 Service?Every Two Years or 2000 Hours
27.1 Drain Cooling System
27.2 Flush Cooling System
27.3 Refill Cooling System with New Coolant
27.4 Inspect, Clean, and Test Fuel Injectors, if necessary
28 Service?Every 6000 Hours
28.1 Drain Cooling System
28.2 Flush Cooling System
28.3 Refill Cooling System with New Coolant
29 Service?As Required
29.1 Clean Radiator Screen (If Equipped)
29.2 Replace Headlight Bulb
29.3 Replace Tail/Turn Light Bulb
29.4 Replace Warning Light Bulb
29.5 Replace Work Lamp Bulb
29.6 Service Battery
29.7 Drain Water Separator
29.8 Inspect Tires
30 Service
30.1 Additional Service Information
30.2 Service Tractor Safely
30.3 Work In Ventilated Area
30.4 Using High-Pressure Washers
30.5 Using Compressed Air
30.6 Open Hood
30.7 Remove Hood
30.8 Check Neutral Start System? PowrReverser? Transmission (If Equipped)
30.9 Check Neutral Start System
30.10 Check and Clean Radiator Fins
30.11 Clean Grille, Screens, and Radiator
30.12 Check Engine Idle Speeds
30.13 Air Intake System Components
30.14 Clean Air Cleaner Element
30.15 Clean Water Separator
30.16 Service Cooling System Safely
30.17 Winterize Cooling System
30.18 Engine Cooling System
30.19 Check Cooling System for Leaks
30.20 Check Hoses for Damage
30.21 Do NOT Modify Fuel System
30.22 Fuel System Components (For 3025D Model)
30.23 Fuel System Components (For 3035D and 3043D Model)
30.24 Priming the Fuel System
30.25 Electrical Service Precautions
30.26 Prevent Battery Explosions
30.27 Remove and Install Battery
30.28 Service Battery
30.29 Charge Battery
30.30 Connect Starter Wiring
30.31 Connect Alternator Wiring
30.32 Adjust Headlights
30.33 Replace Headlight Bulb
30.34 Replace Tail/Turn Light Bulb
30.35 Replace Warning Light Bulb
30.36 Replace Work Lamp Bulb
30.37 Service Tires Safely
30.38 Inspect Tires
30.39 Inspect Seat Belt
30.40 Adjust PC Lever Operating Efforts
31 Electrical and Lighting Maintenance
31.1 Fuse and Relay Size and Function (For 3025D Model)
31.2 Fuse and Relay Size and Function (For 3035D and 3043D Model)
32 Troubleshooting
32.1 Engine Troubleshooting
32.2 Transmission Troubleshooting
32.3 Hydraulic System Troubleshooting
32.4 Brakes Troubleshooting
32.5 Rockshaft and 3-Point Hitch Troubleshooting
32.6 Electrical System Troubleshooting
33 Tractor Storage
33.1 Store Safety
33.2 Prepare Machine for Storage
33.3 Prepare Fuel and Engine for Storage
33.4 Remove Machine from Storage
33.5 Paint Finish Care
34 Specification
34.1 Machine Dimension
34.2 General Specification
34.3 Engine Specification
34.4 Transmission Specification
34.5 Brakes and Steering Specification
34.6 PTO Specifications
34.7 Hydraulic System Specification
34.8 Rockshaft and SCV Specification
34.9 Load Carrying Capacity
34.10 Electrical Specification
34.11 Drain and Fill Capacities Specification
34.12 Noise Level Specification
34.13 Optional Features
34.14 Loader Type Specification
34.15 Ballast Recommendations
34.16 Ground Speed at Rated Engine Speed
34.17 John Deere, California and U.S. EPA Emission Control System Warranty (Non-Road Diesel)
34.18 Metric Bolt and Screw Torque Values
34.19 Unified Inch Bolt and Screw Torque Values
34.20 Applications
35 Identification Numbers
35.1 Record Chassis Identification Number
35.2 Identification Plates
35.3 Record Front Axle Serial Number
35.4 Record Engine Serial Number
35.5 Record Transmission Serial Number
35.6 ROPS Certification Label
35.7 Identification Plates
35.8 Keep Proof of Ownership
35.9 Keep Machines Secure
36 Lubrication Maintenance Record Charts
36.1 Service?After Initial 10 Hours of Operation Service Chart
36.2 Every 50 Hours of Operation Service Chart
36.3 Every 200 Hours of Operation Service Chart
36.4 Every 400 Hours of Operation Service Chart
36.5 Every 600 Hours of Operation Service Chart
36.6 Every Year or 1000 Hours of Operation Service Chart
36.7 Every 1200 Hours of Operation Service Chart
36.8 Every 2000 Hours of Operation Service Chart
36.9 Every 6000 Hours of Operation Service Chart
36.10 Service?As Required Chart
37 John Deere Service
37.1 John Deere Parts
37.2 The Right Tools
37.3 Well-Trained Technicians
37.4 Prompt Service
