John Deere 1023E and 1025R Tractor Operator Manual OMTR110056

Table of Content:

1 Introduction
1.1 Foreword
2 General Information
2.1 Product View
2.2 Trademarks
2.3 Glossary of Terms
2.4 Regions and Country Versions
2.5 Machine Overview
3 Safety
3.1 Recognize Safety Information
3.2 Understand Signal Words
3.3 Follow Safety Instructions
3.4 Prepare for Emergencies
3.5 Wear Protective Clothing
3.6 Protect Against Noise
3.7 Handle Fuel Safely?Avoid Fires
3.8 Handle Starting Fluid Safely
3.9 Fire Prevention
3.10 In Case of Fire
3.11 Avoid Static Electricity Risk When Refueling
3.12 Keep ROPS Installed Properly
3.13 Use Foldable ROPS and Seat Belt Properly
3.14 Stay Clear of Rotating Drivelines
3.15 Use Steps and Handholds Correctly
3.16 Read Operator?s Manuals for ISOBUS Controllers
3.17 Use Seat Belt Properly
3.18 Operating the Tractor Safely
3.19 Avoid Backover Accidents
3.20 Limited Use in Forestry Operation
3.21 Operating the Loader Tractor Safely
3.22 Keep Riders Off Machine
3.23 Instructional Seat
3.24 Use Safety Lights and Devices
3.25 Use a Safety Chain
3.26 Transport Towed Equipment at Safe Speeds
3.27 Use Caution on Slopes, Uneven Terrain, and Rough Ground
3.28 Freeing a Mired Machine
3.29 Avoid Contact with Agricultural Chemicals
3.30 Handle Agricultural Chemicals Safely
3.31 Handling Batteries Safely
3.32 Avoid Heating Near Pressurized Fluid Lines
3.33 Remove Paint Before Welding or Heating
3.34 Handle Electronic Components and Brackets Safely
3.35 Practice Safe Maintenance
3.36 Avoid Hot Exhaust
3.37 Clean Exhaust Filter Safely
3.38 Work In Ventilated Area
3.39 Support Machine Properly
3.40 Prevent Machine Runaway
3.41 Park Machine Safely
3.42 Transport Tractor Safely
3.43 Service Cooling System Safely
3.44 Service Accumulator Systems Safely
3.45 Service Tires Safely
3.46 Service Front-Wheel Drive Tractor Safely
3.47 Tightening Wheel Retaining Bolts/Nuts
3.48 Avoid High-Pressure Fluids
3.49 Do Not Open High-Pressure Fuel System
3.50 Store Attachments Safely
3.51 Decommissioning ? Proper Recycling and Disposal of Fluids and Components
4 Safety Signs
4.1 Replace Safety Signs
4.2 Use Seat Belt Properly?Open Operator Station Tractor
4.3 Use Seat Belt Properly?Cab Tractor
4.4 CAUTION
4.5 ROPS?Rear Implements
4.6 ROPS
4.7 DANGER
4.8 PTO Shield
4.9 DANGER
5 Controls and Instruments
5.1 Front Console Controls
5.2 Foot-Operated Controls
5.3 Right-Hand Console Controls
5.4 Left-Hand Console Controls
5.5 Differential, MFWD, Rate-of-Drop, and Seat Controls
5.6 Instrument Control Panel
5.7 Cab Controls (If Equipped)
6 Engine Operation
6.1 Operate Key Switch
6.2 Operate Hand Throttle
6.3 Operate Fuel Shutoff Valve
6.4 Start the Engine
6.5 Cold Weather Starting Aids
6.6 Warm and Idle the Engine
6.7 To Start a Stalled Engine
6.8 Stop Engine
7 Air Intake, Fuel, Coolant, and Exhaust Operation
7.1 Fill the Fuel Tank
7.2 Use Fuel Gauge
8 Electrical and Lighting Operation
8.1 Use Light Switch
8.2 Use Turn Signal Switch
8.3 Work Light (If Equipped)
8.4 Beacon Light (If Equipped)
9 Drivetrain Operation
9.1 Drive Machine
10 Transmission Operation
10.1 Operate the Hydrostatic Transmission
10.2 Use Cruise Control (If Equipped)
11 MFWD and Front Axle Operation
11.1 Use Mechanical Front Wheel Drive (MFWD)
12 Differential and Rear Axle Operation
12.1 Use Differential Lock (Traction Assist)
13 Power Take Off (PTO) Operation
13.1 Use the PTO Safely
13.2 Check PTO Driveshaft Length
13.3 Operate Rear and Mid Power-Take-Off (PTO)
13.4 Operate Reverse Implement Option (RIO)
13.5 Adjust Height-of-Cut (If Equipped)
14 Steering and Brake Operation
14.1 Operate Brake Pedal
14.2 Operate Park Brake
14.3 Adjust Tilt Steering Wheel (If Equipped)
15 Hydraulics Operation
15.1 Warm Hydraulic System Oil
15.2 Hydraulics Information
16 Hitch and Drawbar Operation
16.1 Operate Attachments
16.2 Operate 3-Point Hitch
16.3 Operate Rate-of-Drop
16.4 Use Draft Link and Center Link
16.5 Level Implement Front-to-Rear
16.6 Level Implement Side-to-Side
16.7 Adjust Implement Side-to-Side Sway
16.8 Operate Rear Hitch
16.9 Operate Optional iMatch Quick-Attach Hitch System
17 Selective Control Valve Operation
17.1 Avoid High-Pressure Fluids
17.2 Connect Implement Hydraulic Hoses
17.3 Operate Hydraulic Dual Selective Control Valve (SCV)
17.4 Operate Selective Control Valve (SCV) Lock Lever
17.5 Operate Third Function Selective Control Valve
18 Wheels and Tires Operation
18.1 Tire Labeling, Ascertain the Load Capacity of Tires
18.2 Select Tire Inflation Pressure
18.3 Tire Combinations
18.4 Front and Rear Tire Capacity
19 Ballast
19.1 Ballast Machine
19.2 Implement Codes
19.3 Use Optional Rear Cast Iron Wheel Weights
19.4 Use Optional Rear Ballast Box
19.5 Use Liquid Weight in Tires
19.6 Use Optional Front Weights
20 Additional Equipment Operation
20.1 Additional Equipment Operation
21 Operator Station Operation
21.1 Enter and Exit Machine
21.2 Adjust Seat
21.3 Use Seat Belt
21.4 Raise and Lower ROPS
21.5 Doors
21.6 Windows
21.7 Cab Heater Control
21.8 Front Windshield Wiper
21.9 Rear Windshield Wiper (If Equipped)
22 Transport and Storage
22.1 Transport Machine on Trailer
22.2 Transport Machine
22.3 Push or Tow Machine
22.4 Tow Loads
22.5 Use Safety Chain
22.6 Store Safety
22.7 Prepare Machine for Storage
22.8 Prepare Fuel and Engine for Storage
22.9 Remove Machine from Storage
23 Maintenance Intervals
23.1 Service Your Machine
23.2 Maintenance Interval Chart?Daily to Every 400 Hours
23.3 Maintenance Interval Chart?Every 600 Hours to Every 6000 Hours
23.4 Test the Safety Interlock System Before Startup
23.5 Avoid Damage to Plastic and Painted Surfaces
23.6 Clean Plastic Surfaces
23.7 Clean and Repair Metal Surfaces
24 Fuel, Lubricants, and Coolant
24.1 Diesel Fuel
24.2 Handling and Storing Diesel Fuel
24.3 Testing Diesel Fuel
24.4 Minimizing the Effect of Cold Weather on Diesel Engines
24.5 Alternative and Synthetic Lubricants
24.6 Engine Oil
24.7 Diesel Engine Coolant
24.8 Operating in Warm Temperature Climates
24.9 Additional Information About Diesel Engine Coolants and John Deere COOL-GARD? II Coolant Extender
24.10 Testing Diesel Engine Coolant
24.11 Transmission and Hydraulic Oil
24.12 Front Axle and MFWD Oil
24.13 Grease
25 Maintenance?As Required
25.1 Service?As Required
26 Controls and Instruments Maintenance
26.1 Controls and Instruments Maintenance
27 Engine Maintenance
27.1 Daily Startup Procedure
27.2 Required Emission-Related Information
27.3 Avoid Fumes
27.4 Check Engine Oil Level
27.5 Change Engine Oil and Filter
27.6 Clean Dust Unloading Valve
27.7 Service the Alternator Belt
27.8 Clean Front and Side Grille Screens
27.9 Clean Engine Compartment
28 Air, Fuel, Coolant and Exhaust Maintenance
28.1 Service Air Filter Elements (1023E?S.N. ?J117913), (1025R?S.N. ?J153036)
28.2 Service Air Filter Elements (1023E?S.N. J117914?), (1025R?S.N. J153037?)
28.3 Service Cab Air Filter
28.4 Check Air Filter Hose
28.5 Check and Drain Water Separator
28.6 Replace Fuel Filter
28.7 Fuel Injection Pump
28.8 Fuel Injection Nozzles
28.9 Drain and Flush Fuel Tank
28.10 Check Coolant Level
28.11 Drain and Flush Cooling System
28.12 Fill Cooling System
28.13 Check Radiator Hoses and Clamps
28.14 Clean Radiator, Fuel, and Transmission Cooling Fins
29 Electrical and Lighting Maintenance
29.1 Service Electrical
29.2 Service the Battery Safely
29.3 Remove and Install Battery
29.4 Clean Battery and Terminals
29.5 Use Booster Battery
29.6 Replace Headlight Bulb
29.7 Replace Tail/Turn Light Bulb
29.8 Replace Warning Light Bulb
29.9 Replace Relays and Fuses
30 Drivetrain Maintenance
30.1 Drivetrain Maintenance
31 Transmission Maintenance
31.1 Check Transmission Oil Level
31.2 Change Transmission Oil and Filter
31.3 Remove and Install Oil Suction Screen
32 MFWD and Front Axle Maintenance
32.1 Check Front Axle Oil Level
32.2 Change Front Axle Oil
32.3 Lubricate MFWD Driveshaft
32.4 Lubricate Main Driveshaft
33 Differential and Rear Axle Maintenance
33.1 Rear Axle
34 Power Take Off (PTO) Maintenance
34.1 PTO Maintenance
35 Steering and Brake Maintenance
35.1 Steering Maintenance
35.2 Brake Maintenance
36 Hydraulics Maintenance
36.1 Hydraulic Maintenance
37 Hitch and Drawbar Maintenance
37.1 Lubricate 3-Point Hitch
38 Selective Control Valve Maintenance
38.1 Check Selective Control Valve
39 Wheels and Tires Maintenance
39.1 Check Wheel Bolts and Hardware
39.2 Remove and Install Wheels
39.3 Check Tire Pressure
39.4 Tire Inflation Pressure Chart
39.5 Select Front Tire Rolling Direction
39.6 Lift Points for Jacking up the Tractor
40 Ballast Maintenance
40.1 Match Ballast to Work Load
41 Additional Equipment Maintenance
41.1 Additional Equipment Maintenance
42 Operator Station Maintenance
42.1 Raise and Lower Hood
42.2 Remove and Install Side Panels
42.3 Inspect ROPS for Loose Hardware
43 Troubleshooting
43.1 Engine
43.2 Electrical System
43.3 Machine
43.4 Brakes
43.5 Steering
44 On-Board Diagnostics
44.1 Service Alert and Information Display
45 Specifications
45.1 Engine Specifications
45.2 Drivetrain Specifications
45.3 Hydraulic System Specifications
45.4 Electrical System Specifications
45.5 Fluid Capacities
45.6 Ground Speeds
45.7 Dimensions
45.8 Height from Ground
45.9 Ground Clearance
45.10 Turning Radius
45.11 Machine Weight
45.12 3-Point Hitch Specification
45.13 Coupling Devices
45.14 How to Calculate Maximum Permissible Download on Trailer Hitch
45.15 How to Calculate Permissible Mass
45.16 Unified Inch Bolt and Screw Torque Values
45.17 Metric Bolt and Screw Torque Values
46 Identification Numbers
46.1 Product Identification Information
46.2 Record Identification Numbers
47 Certification and Warranty
47.1 Product Warranty
47.2 John Deere, California and U.S. EPA Emission Control System Warranty (Non-Road Diesel)
47.3 Tire Warranty
47.4 Limited Battery Warranty
48 Service Records
48.1 Daily Service
48.2 Service As Needed
48.3 Every 50 Hour Service
48.4 Every 200 Hour Service
48.5 Every 400 Hour Service
48.6 Every 600 Hour Service
48.7 Yearly
48.8 Every 1000 Hour Service
48.9 Every 2000 Hour Service or Every Two Years
48.10 Every 6000 Hour Service or Every Six Years
48.11 Change of Ownership
48.12 Change of Ownership
48.13 Change of Ownership
49 John Deere Service
49.1 John Deere Is At Your Service
49.2 Technical Information