Mahindra Tractor 4540 4550 4WD Operator Manual

Emission Control Warranty for California

Emission Control Warranty for Federal

About This Manual

Introduction

General Description

Owner Assistance

Owner’s Personal Data

Roll Over Protective Structure (ROPS)

Safety Instructions

Safety Signs

Universal Symbols

LH & RH View of Engine

Lamps

Controls, Instruments and Operations

Instrument Cluster

RPM Meter

PTO 540 rpm Mark

Hour Counter

Fuel Gauge

Low Oil Pressure Indicator

Engine Coolant Temperature Gauge

Battery Charging Indicator

High Beam Indicator

Parking Brake Indicator

LH / RH Turn Signal Indicator

Heater Indicator

Air Filter Clog Indicator

Water In Fuel Indicator

CHK ENG (Check Engine) Indicator

MIL (Malfunction) Indicator

Switches

4WD Switch

Rotary Light Switch

Combination Switch

Horn Button

Work Lamp Rotary Switch

Key

Key Switch

Stopping the Engine

Hazard Switch

Fuse Box

Controls

Operator Seat

Adjusting Seat Position

Weight Adjustment

Tilt Adjustment

Seat Belt

Cold Starting Aid

Hand Throttle Lever

Increasing Engine Speed

Decreasing Engine Speed

Constant Speed Setting

Foot Throttle Operation

Clutch Operation

High-Low Range Selection Lever

Gear Shifter Lever

4WD Engagement Lever

Brakes

Parking Brake Lever

Differential Lock Pedal

Power Take Off

Opening the Hood

Closing the Hood

Transmission and PTO Neutral Safety

PTO Neutral Switch

Transmission Neutral Switch

Hydraulic System & Operation

Hydraulic System

Position Control – Operation

Draft Control – Operation

Three Point Linkage

Toplink

Draft Sensing Bracket

Lower Links

Lower Link Hitch Point

Adjustable Lift Rod

Lateral Strut Stabilizer

Attaching Implement

Attachments

Swinging Drawbar

Adjustment of Rear Wheel Tread &

Front Wheel Tread

Pneumatic Tires

Adding Liquid Weight

Inflation

Exceptions (Rear Tires only)

Care of Tires

Shipping Tractors Equipped with

Pneumatic Tires

Tire Protection during Storage

Mounting Tires on the Rim

Operating Instructions

Before Starting the Tractor

Starting the Tractor

Stopping the Engine / Tractor

Driving the Tractor

Precautions

Operating the Tractor

The Tractor

Servicing the Tractor

Operating the PTO (Power Take Off)

ROPS

Transporting Tractor on a Trailer

Towing

Diesel Fuel

Do’s and Dont’s

Maintenance

Cooling System

Radiator

Radiator Cap

Recovery Bottle

Thermostat

Water Pump

Block Heater

Hose Connections

Fan and Fan Belts

Draining the System

Cleaning out Dirt and Sludge

Adding Coolant to the System

Cooling System Protection

Engine Valve Clearance

Air Intake System

Air Cleaner

Body Air-Cleaner

Cyclopack or built-in Pre-Cleaner

Paper Element Filter

Safety Cartridge

Dust Collector Bowl

Service Instructions for Air Cleaner

Fuel System

Bleeding the Diesel Fuel System

Fuel Tank and Fuel Pipes

Tamper Proofing

Fuel Filter

Servicing Fuel Filter

Emission Control System (ECS)

Lubrication System

Oil Level Check

Engine Oil Filter

Changing Spin On Filter

Oil Change

Electrical System

Battery Maintenance Cleaning

Alternator

Charging Circuit

Starter Motor Removal

Front Axle

Front Axle – Front Wheel “Toe-in” Check

Oil Level Checking

Draining Front Axle Oil

Adding Oil to Front Axle

Transmission

Transmission Oil Level

Transmission Oil Drain

Hydraulic Suction Filter

Transmission Strainer

Clutch Pedal

Clutch Pedal Adjustment

Clutch Pedal Free Play

Brake Pedal

Disc Brakes

Brake Pedal Adjustment

Brake Pedal Free Play

Special Bolt Torque

Head Lamp Adjustment

Lubricants

General

Lubricant Storage

Alternate and Synthetic Lubricants

Diesel Engine Lubricating Oil

Mixing of Lubricants

Lubrication Oil

Engine Oil

Selecting the Viscosity of Engine Oil (EO)

Transmission, Hydraulic and

Steering Oil (GL)

Chassis Lubricant (CL)

Lubricant Recommendation Chart

Specifications 4540-4WD

Specifications 4550-4WD

Troubleshooting

Precautions for CRDI Engines

Engine

Hydraulics

Rear Wheels

Electricals

Power Steering

Tractor History Card

Service Record

Part Replacement Record

Daily Operating Log

Tractor Storage Precautions

Lubrication and Greasing Chart

Routine Service Schedule

Wiring Diagram